Spraying Systems AA190DAG Series Bedienungsanleitung

OWNER’S MANUAL

AA1

/DAGH

AA190DAG/DAGH SERIES

AIR MOTOR-DRIVEN TANK CLEANER

Spraying

Systems

Co.®

Experts

Spray

Technology

AA190DAGSeriesAirMotor‐DrivenTankWasher|11/11/2010|REV.1

TABLE OF CONTENTS



FORWARD ...................................................................................................................................3

INTRODUCTION ..........................................................................................................................3

SPECIFICATIONS AND OPERATING CONDITIONS ..........................................................................4

DATA SHEETS

AIR MOTOR DRIVEN TANK CLEANER FEATURES AND ORDERING – DS 190DAG................................5

TANK CLEANER DIMENSIONAL DATA AND FLOW RATE DATA – DS 190DAG-1..................................6

AIR MOTOR DRIVEN TANK CLEANER FEATURES AND ORDERING – DS 190DAGH .............................7

HIGH PRESSURE TANK CLEANER DIMENSIONAL DATA AND FLOW RATE DATA – DS 190DAGH-1........8

DRIVE ASSEMBLY PERFORMANCE AND DIMENSIONAL DATA – DS 46340-190.....................................9

SAFETY PRECAUTIONS ............................................................................................................... 10

INSTALLATION

CONNECTIONS ....................................................................................................................10-11

MOUNTING ............................................................................................................................. 11

LIQUID INLET CONNECTION..................................................................................................... 11

MECHANICAL CLEARANCES ..................................................................................................11-12

GROUNDING ........................................................................................................................... 12

HIGH IMPACT SPRAYS ............................................................................................................... 12

AIR MOTOR LUBRICATION........................................................................................................ 13

AUTOMATIC LURICATION ........................................................................................................ 13

OPERATION ............................................................................................................................... 13

MAINTENANCE

REMOVAL / REPLACEMENT OF SPRAY NOZZLES ......................................................................... 14

REMOVAL / REPLACEMENT OF NOZZLE HUB BUSHINGS .............................................................. 14

REMOVAL OF AIR MOTOR DRIVE............................................................................................... 14

REMOVAL / REPLACEMENT OF AIR MOTOR DRIVE COUPLING..................................................... 14

REMOVAL OF UPPER SHAFT SEAL AND LOWER BUSHING RETAINER .........................................14-15

REASSEMBLY OF UNIT .............................................................................................................. 15

REPLACEMENT OF AIR MOTOR DRIVE........................................................................................ 15

PARTS LISTS

AIR MOTOR DRIVEN TANK CLEANER – PL 190DAG ...................................................................... 16

HIGH PRESSURE AIR MOTOR DRIVEN TANK CLEANER FEATURES AND ORDERING – PL 190DAGH.... 17

AIR MOTOR DRIVE ASSEMBLY – PL 46340 .................................................................................... 18

LUBRICATOR ASSEMBLY – PL21030............................................................................................. 19

WARRANTY ............................................................................................................................... 20

MAINTENANCE RECORD ............................................................................................................ 21

DECLARATION OF CONFORMITY ............................................................................................... 22

•

AA190DAGSeriesAirMotor‐DrivenTankWasher|08/15/2011|REV.1

IMPORTANT: PLEASE READ ALL INSTRUCTIONS BEFORE INSTALLING OR OPERATING UNIT.

SAVE FOR FUTURE REFERENCE

PROPRIETARY NOTICE

THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE EXCLUSIVE PROPERTY OF

SPRAYING SYSTEM CO.

REPRODUCTION IN WHOLE OR PART IS PROHIBITED WITHOUT PRIOR CONSENT OF

SPRAYING SYSTEMS CO.

FORWARD

THE EQUIPMENT AND/OR PARTS DESCRIBED IN THIS DOCUMENT WERE

MANUFACTURED AND ASSEMBLED WITH QUALITY AND HIGH RELIABILITY, WHICH HAVE

BECOME SYNONYMOUS WITH THE NAME SPRAYING SYSTEMS CO. THE DESCRIPTION

AND SPECIFICATIONS CONTAINED HEREIN WERE EFFECTIVE ON THE REVISION DATE OF

THIS MI. SPRAYING SYSTEMS CO. RESERVES THE RIGHT TO ALTER OR MODIFY ANY

UNIT SPECIFICATION ON SPRAYING SYSTEMS CO. PRODUCT WITHOUT NOTICE OR

OBLIGATION.

INTRODUCTION

THIS TANK CLEANER MEETS THE REQUIREMENTS SET FORTH IN EC DIRECTIVE

2006/42/EC. THE LATEST MOTOR MANUFACTURER’S OPERATION & MAINTENANCE

MANUAL IS INCLUDED WITH THIS TANK CLEANER AS A SEPARATE MANUAL SINCE

IMPORTANT SAFETY PRECAUTIONS PERTAINING TO THE INSTALLATION AND

OPERATION OF THE MOTOR ITSELF ARE INCLUDED.

•

AA190DAGSeriesAirMotor‐DrivenTankWasher|11/11/2010|REV.1

SPECIFICATIONS & OPERATING CONDITIONS

• LIQUID PRESSURE: 500 PSI (35 BAR) MAX FOR AA190DAG

1000 PSI (69 BAR) MAX FOR AA190DAGH

• FLOW RATES: UP TO 20 GPM (76 L/M)

• PRESSURE DROP AT MAX. FLOW: 40 PSI (2.8 BAR)

• LIQUID TEMPERATURE: 200 DEGREES F (93 DEGREES C) MAX.

• AIR PRESSURE TO MOTOR: 16 PSI (0.69 BAR) MAX.

• AMBIENT TEMPERATURE: 104 DEGREES F (40 DEGREES C) MAX.

• TANK DIAMETER:

FOR AA190DAG 25 FEET (7.6 M) MAX RECOMMENDED

FOR AA190DAGH 34 FEET (10.4 M) MAX RECOMMENDED

• TANK COVERAGE 180 DEGREES DOWN COVERAGE

• SPRAY HEAD AND NOZZLES FIT THROUGH A 4 ¾” (127 MM) DIA. OPENING

TANKS OVER THE SPECIFIED DIAMETERS COULD POSSIBLY BE CLEANED ADEQUATELY

DEPENDING ON THE MAXIMUM TANK DIMENSION, CLEANING SOLUTIONS BEING USED,

TEMPERATURES, SPRAY PRESSURES, FLOW RATES AND THE MATERIAL BEING CLEANED

FROM THE TANK.

THE TANK CLEANER MAY BE USED WITH PLAIN WATER OR WITH A VARIETY OF

CHEMICALS (COMPATIBLE WITH 316 SS, ETHYLENE PROPYLENE RUBBER, AND CARBON

GRAPHITE FILLED TEFLON

). HOWEVER, IF CHEMICALS ARE USED, REVIEW MSDS

SHEETS AND CHEMICAL COMPATIBILITY WITH MATERIAL USED TO CONSTRUCT THIS

PRODUCT. ALSO, THE UNIT SHOULD BE FLUSHED WITH CLEAN WATER AT THE END OF

THE DAY BEFORE THE UNIT IS STORED. A LIQUID LINE STRAINER AHEAD OF THE UNIT IS

RECOMMENDED TO REMOVE LARGE PARTICLES WHICH MAY DAMAGE THE UNIT.

•

AA190DAGSeriesAirMotor‐DrivenTankWasher|08/15/2011|REV.1

DATA SHEETS

•

1.4"

(355.6 mm]

APPROX.

(

EXTENSION

LENGTH

5•

(127

mm)

~~•l:o..

DRIVE

ASS

MBLY

AAl900AG- _ DI

REC

ONA

L AIR

MOTOR

VCM

TANK

CLCANER

PROJECTS

CLEANING

SOLUTION

CONCENTRATED

HIGH IMPA

SOLID

REAM

5PRAY5•••

WIH

I ROTATING MOTIOII THAT

COVEt5

THE INTER'IAL

5UR

CE5 OF THE TANKS

BELOW

THE

GHT

THE

SPRA

HEAD.

SLOW,

CONTROLl.fD

ROTATIONAL

SPEEDS

THE

ROTA

ING

HOUSING

~ND

NOZZLE

TURRET

PROV

THOROUGH

ANING

ACT

THE

TANK

SURFACE

~.........__A

IR I

NLET

CONN.

1/4"

NPT

(M)

1/.4"

BSPT

(M)

NOT£: LUBRICATOR ASSEMBLY

(SUPP

Ll[

UNIT)

REO

IREO

FOR

AIR

PPL

NE.

LIQUID

NLET

CONN

NfT

(F)

BSPT

(F)

- -

MOUNTIHC

rlANC£

(SEE

SHEET

190AG-1)

...______......~

o. -43047-316SS

BAU

ASSCMBLY

(SEE

DATA

SHEET

.oi.3

-47)

ROTATING

NOZZ

TIJRRET

WITH

SOLID

STREAM

WASHJET•

NOZZLES

REO'D)

HARDENED

STAINLESS

EEL

1/4

NPT(F')

1/-4"

BSPT(F')

(SCE

NDUSTRIAL

CATALOG

AND

DATA

SHEE

T 15659)

>-------+-

~/-4"

mm]

TURES

----

• C

PERM~NENTLY

NST~

LED

USCO

POR

ABL£

UNIT.

RECTIONAL

OZZ

TURRET

WITH

SOLID

STREAM

NOZZLES

GrAR

DRIVEN

GIVE

0 O

[CREE

COVERAGE

THE

BELOW

THE

SPRAY

HEAD

• HITIR[

DRIVING

UNIT

MOUNTED

OUTSIDE

or TH[ T

J.NK

e F

ANK

OIAIIETERS

APPROX

Y 2S

FT,

,6 m).

e F

SPEC

CAT

IONS

AND

DITIONAL

INFORMAT

SEE

SHEET

190AG

- 1

ANO

CATA

15.

MAX

MUM

PRESSURE

500

(35

bar)

WITH

CAPAC

ITIT

GPM

(75

I/min.

)

• Ct Ct

Ulnto

UNIT.

HOW

ORDE'R

AMPLE

AAB190DAG-

6 + B 1/4M E

G-

- ll -

SPECIFY

NOZZ

SIZE

MATER

(SaE

D.S

. 190AG-1)

ADO

"B"

THE

PART

FOR

CONNECTIONS

SPECI

EXTENSION

LENGTH

ADI!>

-9·

THE

P4RT

FOR

ro~

BSPT

CONNECT

ONS

DESCRIP

TIO

M1900M-_

a M111901MO-_

DIRECTIONAL

MIii

YOTOR-OIHVEH

TAIi<

CI.EAHER

se.~~a

~~!!!~

~:,-·

P.O. !lox

7900

•aton,

II,

18~-

....

No.

Ref.

Doto

eol

190DAG

AA190DAGSeriesAirMotor‐DrivenTankWasher|11/11/2010|REV.1

•

9/32"

(7.1

/2"

(12.7

mm)

(BSPT)

INLET

(127 m

DIA

I-

LT C

IRC

120°

TYPI

MOTOR

END

VIEW OF INLET BODY MOUNTING FLANGE

SPECIFICATI

ONS

MAXIMUM

PRESSURE

500

PSI

(35

bar)

MAXIMUM

RECOMMENDED

FLOW

GPM

I/m

MAXIMUM

QUID

TEMPERATURE

2oo

·F (93°C).

e PR

ESSUR

LOSS

PSI

bar)

GPM

(76

I/min)

SPRAY

EAD

FITS

THR

OUGH

A 4

3/4"

(

)

DIAMETER

HOLE.

Sprayln-g

S,-.t.rn•

to.

FLOW

RATE

DATA

U.S. UNITS METRIC UNITS

TOTAL

FLOW

FOR

2 NOZZ

LES

TOTAL

FLOW

FOR

2 NOZZLES

NOZZLE (EQUAL CAPACITY)

GALLONS

PER

MINUTE

(EQUAL CAPACITY)

LITERS

PER

MINUTE

SIZE

LIQUID

INLET

PRESSURE

{PSI) LIQUID I

NLET

PRESSURE

(bar)

100

200

300

400

500

30 35

1/4MEG-0010

3.1

4.4

5.4

6.3

7.0

4MEG-0015

4.7

6.6

8.1

9.4

0.5

17.9

30 37

4MEG

-00

6.2

8.8

10.8

12.4

4MEG

-0025

7.7

13.3

17.2

4MEG-0030

.9 1

5.8

18.2

20.4

4MEG

0035

10.5

4MEG-0040

11.8

20.4

4MEG-005

0 14.2 20.1

4MEG

-0060

4MEG-0070

18.3

4MEG-0080

19.9

OTE:

LOW

RATES

TAB

ULATED

ABOVE

CLUDE

EFFECT

OF P

RESS

DROP

THRO

UGH

UNIT.

DESCRIPTION:

FLOW

ANO

MOUNTING

SPECIFICATIONS

No.

AA190DAG-_ &

AAB

190DAG- _

DIRECTIONAL

AIR

MOTOR-DRIVEN

ANK

EANER

SprayingSystems

co:

Spray Nozzles

and

Accessories

P.O. Box

7900

-Wheaton,

. 110187-

7901

Rev

. Data

Sheet

No.

190DAG-1

Ref. SHEET OF

AA190DAGSeriesAirMotor‐DrivenTankWasher|08/15/2011|REV.1

•

14"

(355

mm]

APPROX

ENSION

LENGTH

5•

[127 mm]

®._.,.,_

lHE .U190DDAGH-_

HIGH

PRESSUR[

[)IRECTIONAL

AIR

MOTOR-DR

VEll4

TlNK

WASHER

PROJ[CTS

CUEANING

SOLUTION

l:N

CONCEITTRATED

HIGH

IMPACi,

SOLID

STREAM

SPRAYS

...

WITH

ROTATING:

MOTION

Te!A

COVERS

!E INTERNAL SURFACES

TtiE TANKS

BELOW

THE H

EICHT

Of' T

SPRAY H

EAO

. SLOW, CONTROLLED

ROTA

TIONAL SP

EEDS

Of' THE

ROTATING

ltQl,IS

ANP

NOZ:ZL~

TVRRr;T

PRQVII)~

A T

HQRQl,IGH

ING

ACTION

TH~

T,AN~

SV~F.AC!s,

AIR

MOTOR

DRIVE

'-.._

ASSEMBLY

'-......_

INl.tT

CONN.

1/ 4- NPT (M)

1/-'"

BSPT

{Ir.I)

NOTE: LUBRICATOR ASSEMBLY (SUPPLIED

WITH

UNIT)

REQUIRED

FOR

AIR

SUPPLY

IQU

LET

CONN.

t,IPT

(F) ~r

RSPT

(r)

;;,I

-...

- •·

MOUNTING-

rLANGC

-----

--=-{

~s~c:~T~S:EET

l90

AG-

......

( - - \

ATING

HOUSING

ROTATING

TURRET

WITH 'SOLID

STRE,l,M

WASHJ£T•

HOZ.ZLES

(2:

REQ

H,',RDENED

STA

LESS

STEEL

1/,4w

NPT(f')

1/,4"

BSPT

{f')

(SEE

INDUSTRIAL

ALOG

AND

DAT'A

SHEET

15659)

---.J-

-4

3/4"

(120

mm)

FEIi

TUR

•

CAN

PER~AN

!NSTA!,,!J:I)

QoR

VSED

,AS

A P

QRTA!!

1.JNIT

IRECT

IONAL

NOZZLE:

TURRET

WITH

SCUD

STRE-.t,I

NOZZLES

GEAR

DRIVEN

GIVE

180

DE<GREE

COVERAGE

THE

T,1,NK

BELOW

THE

SF'RAY

HEAD.

e ENTIR·E ORIVING

l\JN

IT IS t.lOUNTED OUTSI

THE

...

NK.

Tit.NI<

DIAMETERS

AF'PROXIMATELY

{10.4

m).

• fOR

SPEC

IFI

CATIONS

AND

ADDITIONAL

IHFOR

MAT

ION,

SE:E

DATA

SHEET

190DAGH-1

ANO CATALOG

USE

AT PRESSURES

10-00

(69

AND

PACITIES

OF"

GPIA

(7!5

I/mlna).

•

C[RTlmD

ORDER;

EXAMPI

E•

AAB190DAGH- 6 + B 1

/4MEG

00i\&

o.s.

190

AGH-l)

ll L

SPEC1F'Y

NOZZLE SIZE

MAT

ER'IAL

AO-D

• 6"

iTHE

PART

HO,

FOR

8SPT

CO:NN

CTIONS

SPECIFY

EXTENS

LEN:GTH

/\PD

-~-

THt

fA!o:T

FOR

f'OR

BSPT

CONNECTIONS

DESCRIPTIO

No,

M190OAGH

- _

190DAGH- _

llH

PRESS

'URE

ECTIOHAL

AIR

MOTOR-O~IVEN

TANK

CLEANER

SprayingSystems

co:

SP.ray Nozzles

and

Accessories

. So• 7900 -"'heOIM,

87-790

Rel,

Doto,

Ne,

190DAGH

J____Q_E

AA190DAGSeriesAirMotor‐DrivenTankWasher|11/11/2010|REV.1

•

9/32"

(7.1

1/2"

(12.7

mm)

1/4"

(57

mm)

NPT

(BSPT)

INLET

(127

mm)

DIA

,_____

BOLT

CIRCLE

120°

TYPICAL

MOTOR

END

VIEW OF INLET

BODY

MOUNTING FLANGE

SPECIFICATIONS

MAXIMUM

PRESSURE

1000

PSI

(69

bar).

MAXIMUM

RECOMMENDED

FLOW

GPM

(76

I/min).

MAXIMUM

LIQUID

TEMPERATURE

200'F

(93'C).

PRESSURE

LOSS

PSI

(2.8

bar)

GPM

(76

I/min).

SPRAY

HEAD

FITS

THROUGH

A 4

(

127

mm)

DIAMETER

HOLE.

FLOW

RATE

DATA

U.S.

UNITS

TOTAL

rLOW

NOZZLES

(EQUAL

CAPACITY)

GALLONS

PER

MINUTE

NOZZLE

INLET

PRESSURE

(PSI)

SIZE

100

200

300

400

500

600

700

800

900

1000

/4MEG-0010

3.1

4.4

5.4

6.3

7.0 7.6

8.2

8.8

9.3 9.8

/4MEG-0015

4.7

6.6 8.1

9.4

10.5

11.5 12.4

.3 14.1

14.9

/4MEG-0018

5.6 7.9 9.7 11.2 12.5

.8 16.8 17.7

4MEG-0020

6.2

8.8

10.8

12.4

13.9 15.2 16.4 17.5 18.6

19.6

4MEG-0025

7.7

10.9

13.3

15.4

17.2 18.8

20.3

u.u:-r..-nn~n Q 1

Q 15.8 18.2

-- --

4MEG-0035

10.5

14.8

18.1 20.9

-- --

4MEG-0040

11.8

16.7

20.4

-- -- -- -- -- -- --

4MEG-0050

.2 20.1 -- -- -- -- -- -- -- --

4MEG-0060

16.4

-- --

4MEG-0070

18.3

-- --

-- -- -- --

4MEG-0080

19.9

-- --

METRIC

UNITS

TOTAL

rLOW

NOZZLES

(EQUAL

CAPACITY)

LITERS

PER

MINUTE

NOZZLE

INLET

PRESSURE

(bar)

SIZE

7 15 20

30 35

50 55 60

1/4MEG-0010

11.8 17.3

26 29

1/4MEG-0015

17.9

30 37

40 43

50 52

4MEG-0020

40 49 53 57 63 66 69

4MEG-0025

29 43 50

70 78

-- -- --

4MEG-0030

59 72

-- --

4MEG-0035

40 59 68

-- --

4MEG-0040

45 66

-- -- -- -- -- -- --

4MEG-0050

-- -- --

4MEG-0060

-- --

4MEG-0070

-- --

4MEG-0080

-- --

NOTE:

FLOW

RATES

TABULATED

ABOVE

INCLUDE

EFFECT

PRESSURE

DROP

THROUGH

UNIT.

DESCRIPTION:

FLOW

RATE

MOUNTING

SPECIFICATIONS

FOR

No.

AA190DAGH-- &

No.

AAB190DAGH--

HIGH

PRESSURE

DIRECTIONAL,

AIR

MOTOR-DRIVEN

TANK CLEANER

A SprayingSystemsCo:

Spray Nozzles

and

Accessories

P.O. Box

7900

-Wheaton,

60187-7901

Rev. No.

Data

Sheet

No.

190DAGH-1

Ref.

SHEET

AA190DAGSeriesAirMotor‐DrivenTankWasher|08/15/2011|REV.1

~,3

5/1

16"

[100.1

mm]

AJP·

P"ROX

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---

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(M)

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APPROX.

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M'.O'WR

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(SE:

0$21030)

[25

-4

mm]

APPROX.

Alirr-5

LISI

f'I

L-4

6340

APPROX. WEIGHT

fi•

5 l

[.2.8 k

PRO:X.

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E FOR

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(IMIN

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F'lET

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)

500

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(l'iU1

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0.5

16.3

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7.D

5.3

5.7

l.9 l.9 .f.1

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CYCLE

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Air

lON

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DRIVE

IMOT

ASS

>.-!B

l Y

FOR

190

TOR-DRl

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ANK

EAl'IIEIRS

Spraying

Systems

Co:

Spray

ozzles and Acce

orie~

P.O.

eo:x

7·900 =

'Mleo

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7-7

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1to S e t

46,3

40-1

EE1

OF •

AA190DAGSeriesAirMotor‐DrivenTankWasher|11/11/2010|REV.1

SAFETY PRECAUTIONS

CERTAIN ATMOSPHERES WITHIN THE TANK BEING CLEANED COULD BECOME EXPLOSIVE, SUCH

AS DUST PARTICLES IN FLOUR SILO, OR FUMES IN PAINT MIXING TANKS. FOR THIS REASON,

THE FOLLOWING SAFETY PRECAUTIONS SHOULD BE OBSERVED.

YOUR SAFETY AND THE SAFETY OF OTHERS IS EXTREMELY IMPORTANT.

WE HAVE PROVIDED IMPORTANT SAFETY MESSAGES IN THIS MANUAL FOR YOUR

PRODUCT. ALWAYS READ AND OBEY ALL SAFETY MESSAGES.

THIS IS THE SAFETY ALERT SYMBOL. THIS SYMBOL ALERTS YOU TO HAZARDS

THAT CAN KILL OR HARM YOU AS WELL AS OTHERS. THE SAFETY ALERT

SYMBOL AND THE WORDS “DANGER” AND “WARNING” WILL PRECEDE ALL

SAFETY MESSAGES. READ THE FOLLOWING WORDS AND WHAT THEY SIGNIFY:

DANGER

YOU MAY BE KILLED OR SERIOUSLY INJURED IF YOU DON’T FOLLOW THESE

INSTRUCTIONS.

WARNING

YOU MAY BE SERIOUSLY INJURED IF YOU DON’T FOLLOW THESE INSTRUCTIONS.

ALL SAFETY MESSAGES WILL IDENTIFY THE HAZARD, TELL YOU HOW TO REDUCE THE

CHANCE OF INJURY AND TELL YOU WHAT CAN HAPPEN IF THE SAFETY INSTRUCTIONS

ARE NOT FOLLOWED.

INSTALLATION

QUALIFIED PERSONNEL MUST PERFORM ALL WORK REQUIRED TO ASSEMBLE, INSTALL,

OPERATE, MAINTAIN AND REPAIR THIS EQUIPMENT. IMPROPER INSTALLATION AND

OPERATION CAN RESULT IN SEVERE PERSONAL INJURY AND/OR DAMAGE TO

PROPERTY. CORRECT INSTALLATION IS YOUR RESPONSIBILITY.

WARNING

INSTALL PROPER GUARDS AS NEEDED. FOLLOW BASIC LIFTING GUIDES WHEN

TRANSPORTING OR HANDLING THIS PRODUCT. FAILURE TO FOLLOW THIS INSTRUCTION

CAN RESULT IN BACK INJURY, BURNS OR OTHER SERIOUS INJURY.

CONNECTIONS

CONNECT THE AIR MUFFLER (SHIPPED LOOSE) TO THE AIR MOTOR EXHAUST

CONNECTION.

•

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