SprayTECH 1150 Bedienungsanleitung

Diaphragm Pumps

1150

Piston Pumps

EP2105

EP2205

EP2300

EP2300se

EP2400

EP2510

GP2605

GP2905

HVLP

CS5100

CS8100

CS9100

Maxum II Gun

Diaphragm Pumps

1150

Piston Pumps

EP2105

EP2205

EP2300

EP2300se

EP2400

EP2510

GP2605

GP2905

HVLP

CS5100

CS8100

CS9100

Maxum II Gun

EP2300 Piston Pump

Model Numbers:

0294006 Cart Mount

0294036 Low Boy

SprayTECH

1770 Fernbrook Lane

Minneapolis, MN 55447

Owner's Manual

GROUNDING INSTRUCTIONS

Thisproductmustbegrounded.Intheeventofanelectrical

shortcircuit,groundingreducesthe riskofelectricshockby

providing an escape wire for the electric current. This

product is equipped with a cord having a grounding wire

with an appropriate grounding plug. The plug must be

pluggedintoanoutletthatisproperlyinstalledandgrounded

in accordance with all local codes and ordinances.

Ifrepairorreplacementofthecordorplug isnecessary,do

not connect the green grounding wire to either flat blade

terminal. The wire with insulation having an outer surface

that is green with or without yellow stripes is the grounding

wire and must be connected to grounding pin.

Check with a qualified electrician or serviceman if the

groundinginstructions arenot completelyunderstood, orif

indoubtastowhethertheproduct isproperlygrounded.Do

not modify the plug provided; if it will not fit the outlet, have

the proper outlet installed by a qualified electrician.

Thisproductisforuseonanominal120voltcircuit,andhas

agrounding plugthat lookslike plugillustrated in sketch A.

Atemporaryadapterwhichlooksliketheadapterillustrated

in sketch B and C, may be used to connect this plug to a 2

polereceptacleasshowninsketchBifaproperlygrounded

outlet is not available. The temporary adapter should be

usedonlyuntilaproperlygroundedoutlet(sketchA)canbe

installed by a qualified electrician. The green colored rigid

ear lug, or the like extending from the adapter must be

connected to a permanent ground such as a properly

grounded outlet box cover. Whenever the adapter is used,

it must be held in place by a metal, screw.

(A)

(B)

(C)

WARNING

Improper installation of the

grounding plug can result in a

risk of electrical shock.

IMPORTANT

EXTENSION CORD SELECTION

If an extension cord is used, make sure it is of the three-conductor type with NEMA connectors so a continuous grounding circuit is

providedfrom toolto powercircuit receptacle.Also, besurethat theconductor sizeis largeenough toprevent excessivevoltagedrop

which will cause loss of power. A table of recommended extension cord sizes will be found below.

For nameplate ampere ratings which are between those given, use the extension cord recommended for the NEXT higher ampere

rating.

If an extension cord is to be used outdoors it must be marked with the suffixi W-A following the cord type designation. For example

— SJTW-A to indicate it is acceptable for outdoor use.

RECOMMENDED EXTENSION CORD SIZES FROM SERVICE ENTRANCE TO PUMP MOTOR.

NAMEPLATE AMPERE RATING

Cord

Lgth. 0 to 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

25Ft. 18 18 18 18 18 18 16 16 16 14 14 14 14 14 12 12

50Ft. 18 18 18 18 18 18 16 16 16 14 14 14 14 14 12 12I

25Ft. 18 18 18 18 18 18 16 16 16 14 14 14 14 14 12 12

100Ft. 18 18 18 16 16 16 16 16 14 14 14 14 14 14 12 12

125Ft. 18 18 16 16 16 14 14 14 14 14 14 12 12 12 12 12

150Ft. 18 16 16 16 14 14 14 14 14 12 12 12 12 12 12 12

CONTENTS

Safety Warnings......................................................... 4-6

Specifications.................................................................7

Initial Set-up...................................................................7

Purging & Priming..........................................................8

Operation....................................................................... 9

Setting the Pressure...................................................... 9

Using the Spray Gun....................................................10

Pressure Relief Procedure...........................................10

Prime the Sprayer with Paint....................................... 10

Spraying Technique.....................................................11

SAFETY PRECAUTIONS

This manual contains information which must be read and understood before using the equipment. When you come to an

area which has one of the following symbols, pay particular attention and make certain to heed the safeguard.

WARNING

Important safety information indicates a hazard which may cause serious injury or loss of life.

CAUTION

Important information that tells how to prevent damage to equipment or how to avoid causes of minor injuries.

Note: Gives important information which should be given special attention.

Clean-up.......................................................................12

Maintenance.................................................................13

Daily Maintenance......................................................13

Repacking the Fluid Section.......................................14

Motor Brush Replacement..........................................16

Trouble Shooting...........................................................17

Parts List...............................................................19 - 29

Accessories..................................................................30

Warranty........................................................Back Cover

• Maximum operating range of the gun - 3000 PSI fluid

pressure.

• NEVER aim the gun at any part of the body.

• NEVER allow any part of the body to come in contact

with the fluid stream. DO NOT come in contact with a

fluid stream created by a leak in the fluid hose.

• NEVER put hand in front of the gun. Gloves will not

provide protection against an injection injury.

• ALWAYS lock the gun trigger,shut fluid pump off and

releaseallpressurebefore servicing,cleaningtipguard,

changing tips, or leaving unattended. Simply turning off

the motor will not release pressure in the system. The

Prime Spray Valve must be turned to the position to

relieve the pressure. See Pressure Relief Procedure,

Page 10.

• ALWAYShavethetipguardinplacewhilespraying.The

tip guard provides some protection against injection

injuries but is mainly a warning device.

ALWAYS remove spray tip before flushing or cleaning

the system.

WARNING

PREVENTION

HAZARD

• NEVER use a spray gun which does not have a trigger

lock or trigger guard in place and in working order.

• All accessories must be rated at or above 3000 PSI

(Includes spray tips, guns, extensions, and hose).

Injection Injury - A high pressure stream of paint pro-

duced by this equipment can pierce the skin and

underlying tissues, leading to serious injury and pos-

sible amputation.

DONOTTREATASASIMPLECUT! Injection-

can lead to amputation. See a physician im-

mediately.

NOTE TO PHYSICIAN: Injection into the skin

is a traumatic injury. It is important to treat

the injury surgically as soon as possible. DO

NOT delay treatment to research toxicity.

Toxicity is a concern with some coatings

injected directly into the blood stream. Con-

sultation with a plastic surgeon or recon-

structive hand surgeon may be advisable.

•

• Painthosecandevelopleaks from wear,kinking,abuse

etc. A leak is capable of injecting material into the skin.

The paint hose should be inspected before each use.

• In case of skin injection, see physician immediately.

WARNING

HAZARD

Explosionorfire-Solventandpaintfumescanexplodeor

ignite causing property damage and or severe injury. • Exhaust and fresh air introduction must be provided to

keeptheairwithinthesprayareafreefromaccumulation

of flammable vapors.

• Avoidallignitionsourcessuchasstaticelectricitysparks,

open flames such as pilot lights, hot objects such as

cigarettes,andsparks from connectinganddisconnect-

ing power cords and working light switches.

• Fire extinguishing equipment must be present and in

working order.

• Keep the pump away from spray area to avoid solvent

and paint fumes.

• High velocity flow of material through equipment may

develop static electricity. The equipment being used,

and objects in and around the spray area must be

properlygroundedtopreventstaticdischargeandsparks.

• Use only conductive or grounded high pressure fluid

hoses for airless applications. Be sure that gun is

grounded through hose connections.

• Follow the material and solvent manufacturer's safety

precautions and warnings.

• WHEN FLUSHING EQUIPMENT use lowest possible

pressure.

PREVENTION

• Halogenated hydrocarbon solvents such as methylene

chloride and 1,1,1 - Trichlorethane are not compatible

withaluminumandmaycauseanexplosion.Ifunsure of

a material’s compatibility with aluminum, contact your

coating's supplier.

• Some spray guns and accessories cannot be used with

halogenated hydrocarbon solvents. Be certain of com-

patibility before use with halogenated hydrocarbon sol-

vents.

• TheSprayTechEP2300pumpisNOTcompatibleforuse

withhalogenatedhydrocarbonsolvents. TheSprayTech

G-05, G-09, and G-10 guns must not be used with

halogenated hydrocarbon solvents.

WARNING

PREVENTION

HAZARD

Explosion hazard incompatible materials - May cause

property damage or severe injury.

General - May cause property damage or severe injury.

Hazardous vapors - Paints, solvents, insecticides, and

other materials may be harmful if inhaled causing se-

vere nausea, fainting, or poisoning.

• Readallinstructionsandsafetyprecautionsbeforeoper-

ating.

• Comply with all appropriate local, state and national

codes governing ventilation, fire preventive, and opera-

tion.

• The United States Government Safety Standards have

been adopted under Occupational Safety and Health

Act. These standards, particularly the General Stan-

dards, Part 1910 and construction Standard, Part 1926,

should be consulted.

• This high- pressure airless pump is designed to be used

with authorized SprayTech parts only. When using this

pump with parts that do not comply with the minimum

specifications and safety devices of the pump manufac-

turer, the user assumes all risks and liabilities.

• Before each use, check all hoses for cuts, leaks, abra-

sion or bulging of cover or damage or movement of

couplings. If any of these conditions exist, replace the

hose immediately. Never repair a paint hose. Replace it

with another grounded hose.

• Allhoses,swivels,guns,andaccessories used withthis

unit must be pressure rated at or above 3000 PSI.

• Usearespiratorormaskwheneverthereisachancethat

vapors may be inhaled. Read all instructions with the

mask to assure that it will provide the necessary protec-

tion against the inhalation of harmful vapors.

SPECIFICATIONS

MODEL EP2300

1. GPM----------------------------------------------------------2/3

2. Maximum pressure-------------------------------3000 PSI

3. Motor - electric ------------------------------------------1 HP

4. Amperage-------------------------------------------8.5 Amps

5. Cycle------------------------------------124 cycles per min.

6. Maximum Tip Size @2000 psi---------------------- .023"

(Latex paint)

1. Attach handle to cart using bolts and knobs provided.

Insert bolt through square hole in handle and then

through hole in cart leg. Secure with knob. Repeat

other side.

2. Remove protector cap on outlet fitting and install air-

lesshose.DONOTINSTALLSPRAYTIP(S)INGUN(S)

AT THIS POINT.

INITIAL SET-UP

The SprayTech EP2300 Piston Pump unit is fully assembled upon delivery. Follow these

simple steps for set-up: CART MOUNT/LOW BOY

LOWBOY

1. Remove the plug from the inlet elbow on the fluid

section.

2. Attach the suction set fitting into the inlet elbow on the

fluid section.

3. Attach the return line to the tube fitting at the dump

valve.

4. Remove protector cap on outlet fitting and install air-

less hose. DO NOT INSTALL SPRAY TIP(S) IN

GUN(S) AT THIS POINT.

SprayTech EP2300 Low Boy Piston Pump

Figure 1. SprayTech EP2300 Cart Mounted Piston Pump

7. Max. Hose Length @ 2000 PSI-----------------100 feet

8. Weight:

LowBoy--------------------------------------------------63 lbs.

Cart Mount--------------------------------------------- 64 lbs.

9. Dimensions:

Cart Mount -------------------------------30"Lx39''Hx21''W

LowBoy------------------------------------28L x 21H x 21W

(38H with Handle)

Figure 2. Install Siphon Tube

4. Set Prime/Spray Ball Valve to the Prime position.

Figure 5. Set Prime/Spray Ball Valve to Prime

5. Turn the ON-OFF switch to the ON position.

6. Graduallyincreasepressure byturningPressure Con-

trol Knob clockwise.

7. Watchforfluidtostartcomingthroughreturntube. Use

minimum pressure necessary to keep fluid flowing.

8. Whentestfluidispurged,soapywaterwillflowthrough

the return. Turn pressure down to minimum and

replace soapy water bucket with clear water.

9. Increase pressure again and let unit run until water

running through the return line is clear.

10. Decrease pressure. Replace clean water container

with bucket of latex paint.

11. Increasepressureslowlyuntilpaintcomesthroughthe

return tube. Place return hose back into operating

position above paint bucket. Keep recirculating until

the paint coming through the return tube is free of air

bubbles.

12.Decrease pressureto minimum setting(counter-clock-

wise). The unit is now ready to use. (See “Operating

the Sprayer, page 9.)

PURGING AND PRIMING

This unit is shipped with test fluid in the fluid section to

prevent corrosion during shipment and storage.

Forsprayingwithsolvent-basedpaint,thoroughflushingof

this material is not necessary.

If you are going to spray with LATEX paint, this fluid must

be thoroughly cleaned out of the system.

KEEP SPRAY GUN LOCKED AND IN THE OFF POSI-

TON DURING ALL THESE STEPS.

Purging System for Latex Paint

1. Place a bucket of soapy water under the paint suction

tube. Also, have a waste container handy to catch the

purged fluid.

2. Place paint return hose into the waste container.

Figure4. Turn Pressure ControlKnob Counter-Clockwise to

Reduce Pressure

Figure 3. Place return hose so purged fluid goes into

waste container.

WARNING

If a metal container is used, ground

the gun by holding it against the

edge of the container while flushing (As shown below).

Failureto dosomayleadtostaticelectricdischarge,which

may cause a fire.

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