SPX FLOW APV BLV1 Bedienungsanleitung

APV BLV1

BALL VALVE

FORM NO.: H341809 REVISION: GB-0 READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT.

INSTRUCTION MANUAL

EU Declaration of Conformity

for Valves and Valve Manifolds

SPX Flow Technology Germany GmbH

Gottlieb-Daimler-Str. 13, D-59439 Holzwickede

herewith declares that the

APV double seal and double seat valves of the series

SD4, SDT4, SDU4, SDMS4, SDMSU4, SDTMS4, SWcip4, DSV,

DA4, D4 SL, D4, DA3, DA3SLD, DE3, DEU3, DET3, DKR2, DKRT2, DKRH2

in the nominal diameters DN 25 - 150, ISO 1“ – 6“ and 1 Sh5 - 6 Sh5

APV butterfly valves of the series SV1 and SVS1F, SV2 and SVS2F, SVL and SVSL

in the nominal diameters DN 25 - 100, DN 125 - 250 and ISO 1“ – 4“

APV ball valves of the series KHI, KHV, BLV1

in the nominal diameters DN 15 – 100, ISO 1/2" – 4”

APV single seat, diaphragm and spring loaded valves of the series

S2, SW4, SWhp4, SW4DPF, SWmini4, SWT4, SWS4, MF4, MS4, MSP4, AP/T1, CPV,

RG4, RG4DPF, RGMS4, RGE4, RGE4DPF, RGEMS4, PR2, PRD2, SI2, UF/R3, VRA/H

in the nominal diameters DN 10 - 150, ISO 1/2“ – 4“ and 1 Sh5 - 6 Sh5

and the valve manifolds installed thereof

meet the requirements of the Directive 2006/42/EC.

For official inspections, SPX FLOW presents

a technical documentation according to Appendix VII of the Machinery Directive,

this documentation consisting of documents of the development and construction,

description of measures taken to meet the conformity and to correspond with

the basic requirements on safety and health, incl. an analysis of the risks,

as well as an operating manual with safety instructions.

The conformity of the valves and valve manifolds is guaranteed.

Authorised person for the documentation:

Frank Baumbach

SPX Flow Technology Germany GmbH

Gottlieb-Daimler-Str. 13, D-59439 Holzwickede, Germany

January 2020

Frank Baumbach

Engineering Director – Sanitary Components

APV_BLV1_GB-0_012020.indd

Ball Valve

APV DELTA BLV1

Instruction Manual: GB - rev. 0

APV GB

Content Page

1. General Terms 6

2. Safety 6

2.1 Symbols

2.2. Safety Instructions

3. Intended Use 7

4. Mode of Operation 8

4.1. General information

5. Auxiliary Equipment 9

5.1. Valve position indication - manual / actuated valve

5.2. Control unit

5.3. Turning actuator for control unit

6. Cleaning 10

6.1. Cleaning recommendation

7. Installation and Commissioning 11

7.1 Welding Instructions

8. Dimensions / Weights 12

8.1. BLV1 - H - DN 15 - 100; ½“ - 4“

Ball valve, manually operated, without feedback

8.2. BLV1 - HL - DN 15 - 100; ½“ - 4“

Ball valve, manually operated, with feedback

8.3. BLV1 - NC - DN 15 - 100; ½“ - 4“

Ball valve, actuated, with turning actuator / control unit

9. Technical Data 14

9.1. General data

9.2. Compressed air quality

9.3. Max. tightening torque

9.4. Pneumatic air consumption

10. Materials 15

11. Maintenance 16

12. Service Instructions BLV1 - H 17

12.1. Removal from the line system

12.2. Replacement of ball and ball seats

12.3. Replacement of stem seal

13. Service Instructions BLV1 - HL 19

13.1. Removal from the line system

13.2. Removal of bracket with handle

14. Service Instructions BLV1 - NC 20

14.1. Removal from the line system

14.2. Removal of bracket with turning actuator

15. Spare Parts Lists 21

BLV1 - HL DN 15 - DN 50 and 1/2“ – 2“ RN 01.245 - 1

BLV1 - HL DN 65 - DN 100 and 2 1/2" - 4" RN 01.245 - 3

BLV1 - NC DN 15 - DN 100 and 1/2" – 4“ RN 01.245 - 2

Turning actuator K-080, K-125, K-180 RN 01.073

Turning actuator K-080, K-125, K-180 for control unit RN 01.076

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Ball Valve

APV DELTA BLV1

Instruction Manual: GB - rev. 0

APV GB

1. General Terms

This instruction manual should be read carefully by the competent

operating and maintenance personnel.

We point out that we will not accept any liability for damage or

malfunctions resulting from the non-compliance with this instruction

manual.

Descriptions and data given herein are subject to technical changes.

2. Safety

2.1 Symbols

Caution!

The technical safety symbol draws your attention to important

directions for operating safety. You will nd it wherever the activities

described are bearing health hazards and risks for persons and / or

material assets.

Important Note!

Critical technical information

2.2. Safety Instructions

Opening of the actuators and upper shafts is strictly

forbidden. Danger to health and life!

Actuators which are no longer used and/or are defective must be

disposed in professional manner.

Defective actuators must be returned

to your SPX FLOW company

for their professional disposal and free of charge for you.

Please address to your local SPX FLOW company.

- Never touch the ball valve or pipelines during hot liquid processes!

-Do not touch the open valve ball or yoke!

Risk of injury by sudden valve operation.

- In dismantled valve state, there is the risk of bruising at movable

valve parts.

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Ball Valve

APV DELTA BLV1

Instruction Manual: GB - rev. 0

APV GB

2. Safety

- Before any maintenance work, depressurize the line and cleaning

system and discharge the lines if possible.

- Disconnect electric and pneumatic connections.

- During disassembly you may nd liquid residues in the valve ball.

- Remove the turning actuator before the replacement of seals.

- Observe Service Instructions to ensure safe maintenance of the

valve.

- Regular maintenance of the valve including replacement of all

seals must be scheduled in order to prevent leakages and liquid

emersion.

- The valves must be assembled, disassembled and reassembled

only by persons who have been trained in the valves or by SPX

FLOW service team members. If necessary, contact your local SPX

FLOW representative.

3. Intended Use

The intended use as eld of application of the ball valve is the shut-

o󰀨 of pipeline sections.

Caution! Arbitrary, structural changes at the valves may a󰀨ect

safety as well as the intended functionality of the valves and are not

permitted.

Caution! The standard BLV1 ball valve must not be used in

explosive atmospheres.

Caution! The standard BLV1 ball valve must not be used in hygienic

applications.

SPX FLOW APV Valves are intended for use in the food and

beverage industries, as well as in pharmaceutical and chemical

applications.

SPX FLOW APV Valves (without safety function) are allocated

to Category 1 and are evaluated as per Conformity Assessment

Module A of the Pressure Equipment Directive 2014/68/EU.

According to Article 13, the following allocation applies for the uids

processed in the valves.

Product media – Fluid group 2 – valves in all dimensions.

CIP-cleaning liquids – Fluid group 1 – valves in the dimensions

≤ DN100/4“ can be used at temperatures up to 140 °C, valves in the

dimensions > DN100/4“ at temperatures up to 100 °C.

APV_BLV1_GB-0_012020.indd

Ball Valve

APV DELTA BLV1

Instruction Manual: GB - rev. 0

APV GB

3. Intended Use

Authorizations and External Approvals

To view the certications for this and other innovative SPX FLOW

products, visit

https://www.spxow.com/en/apv/about-us/certications/

It is within the responsibility of the plant operator to evaluate

and verify the suitability of SPX FLOW products for the intended

purpose and service conditions, as well as to determine and follow

the applicable laws for the intended applications and areas of

application.

4. Mode of Operation

4.1. General information

Smooth valve passage with full opening cross section in the size of

the pipeline nominal diameter.

There are three di󰀨erent valve designs:

-BLV1-H ball valve - standard with handle without feedback

-BLV1-HL ball valve - with handle and bracket for feedback

-BLV1-NC ball valve - controlled by pneumatic actuator

- Due to the use of high quality stainless steel and adequate seal

materials, the BLV1 ball valve is suited for applications in the food

and beverage industries as well as in pharmaceutical and chemical

applications.

Attention!

As the ball valve possesses dead spaces which cannot be cleaned,

it should not be used in product-wetted areas of the food

processing industry!

- As shut-o󰀨 element, the ball is tted in PTFE seats at both sides.

Through the oating position of the ball, in closed position a

movement into the ow direction becomes possible providing for

optimum sealing in the passage (B and C).

- The stem of the ball cock is generally inserted from the inside.

Therefore, a collar being bigger than the bore of the body prevents

the stem from being pressed to the outside. The stem sealing is

taken over by the stem packing which is braced via a threaded

bush.

- The sealing between body and counterange to the outside is

e󰀨ected by the PTFE body seal in standard design.

Note!

The ball cock is not equipped with a separate CIP connection to

clean the existing dead spaces.

- Actuation by pneumatic turning actuator with air connection at (A),

reset by spring force into the limit position “closed”.

APV_BLV1_GB-0_012020.indd

Ball Valve

APV DELTA BLV1

Instruction Manual: GB - rev. 0

APV GB

5. Auxiliary Equipment

5.1. Valve position indication - manual / actuated valve

Proximity switches to signal the nal position of the valve ball can

be installed in the yoke area if required.

We recommend using one of these standard types:

three-wire proximity switch (H340207; 000-08-60-114/93)

operating distance: 5 mm / diameter: M12 / length: 40 mm

If the customer decides to use valve position indicators other than

those listed above, SPX FLOW cannot assume any liability for the

functionality of the valve.

1 proximity switch for the feedback of the ball position closed or

open.

2 proximity switches for the feedback of the two ball positions open

or closed.

5.2. Control unit

Units with feedback switches and solenoid valves for the pneumatic

control of the valve to be assembled on the turning actuator are also

available in eldbus technology. The assembly of the control unit on

the prepared variant of the turning actuator is possible.

For the startup as well as assembly and disassembly of the di󰀨erent

designs, the corresponding instruction manuals must be observed.

The following di󰀨erent designs are available:

CU4 - Direct Connect

reference numbers

CU41 - T - Direct Connect

H320461; 000-08-45-101/93

CU4 - AS-interface 31 Slaves

reference numbers

CU41 - T - AS-i standard

H324674; 000-08-45-251/93

CU4 - AS-interface 62 Slaves

reference numbers

CU41 - T - AS-i extended

H320468; 000-08-45-111/93

ball cock, manually

operated, with yoke for

feedback of ball position

CU4 control unit

APV_BLV1_GB-0_012020.indd

Ball Valve

APV DELTA BLV1

Instruction Manual: GB - rev. 0

APV GB

5. Auxiliary Equipment

5.3. Turning actuator for control unit

For the assembly of a control unit on the ball valve, a special turning

actuator is required.

The standard turning actuator must be replaced.

Turning actuator for control unit

actuator K080 F/L RME for

BLV1 DN 15 - 50; 1/2"- 2"

H123937

000-15-37-070/17

actuator K125 F/L RME for

BLV1 DN 65 - 80; 2 1/2"- 3”

H128942

000-15-37-106/17

actuator K180 F/L RME for

BLV1 DN 100; 4"

H134034

000-15-37-103/17

- For the assembly of the control unit on the special turning actuator,

a CU adapter is required.

Adapter for control unit CU4-T

CU4-T-adapter

DN 15 - 50; 1/2" – 2”

H320475

000-08-48-601/93

CU4-Tmax-adapter

DN 65 - 100; 2 1/2" - 4"

H321987

000-08-48-611/93

6. Cleaning

6.1. Cleaning recommendation

The valve passage is cleaned by the cleaning liquid during cleaning

of the connected pipelines.

Depending on the degree and contents of soiling, the cleaning

liquids, times and processes for the individual application must be

scheduled.

Caution!

The cleaning liquid applied must be compatible with the respective

seal material.

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