SPX FLOW APV DELTA RG4 Bedienungsanleitung

APV DELTA RG4 DN25-150,1”-4”

MODULATING VALVE

SAFETY AGAINST EXPLOSION - FOR SPECIFIC ATEX-APPLICATIONS

FORM NO.: H333927 REVISION: UK-0-ATEX READ AND UNDERSTAND THIS MANUAL PRIOR TO OPERATING OR SERVICING THIS PRODUCT.

INSTRUCTION MANUAL

EU Declaration of Conformity

for Valves and Valve Manifolds

SPX Flow Technology Germany GmbH

Gottlieb-Daimler-Str. 13, D-59439 Holzwickede

herewith declares that the

APV modulating valves of the series RG4 and variants ATEX design

in the nominal diameters DN 25 – 150, 1“ – 4“

meet the requirements of:

Machinery Directive 2006/42/EC

(superseding 89/392/EEC and 98/37/EC)

Equipment and Product Safety Act GPSG - 9.GPSGV

and

Directive on the Protection against Explosion 2014/34/EU ATEX (superseding 94/9/EC)

for Equipment Category -/2G IIB TX

For official inspections, SPX FLOW presents

a technical documentation according to Appendix VII of the Machinery Directive,

this documentation consisting of documents of the development and construction,

description of measures taken to meet the conformity and to correspond with

the basic requirements on safety and health, incl. an analysis of the risks,

an analysis of ignition hazards as well as an instruction manual with safety instructions.

The conformity of the valves is guaranteed.

An ATEX documentation is lodged at the notified body DEKRA EXAM GmbH

in Bochum, Germany (No. 0158)

Authorised person for the documentation:

Frank Baumbach

SPX Flow Technology Germany GmbH

Gottlieb-Daimler-Str. 13, D-59439 Holzwickede, Germany

November 2017

Frank Baumbach

Regional Engineering Manager, F&B Components

APV_RG4_ATEX_UK-0_032018.indd

Modulating Valve

DELTA RG4-ATEX

Instruction Manual: UK-0

APV

Content Page

1 General Terms 2

1.1. Symbols

1.2. ResponsibilityforATEXcertication-Scopeofsupply

2. Safety Instructions 3 - 4

3. Identicationofvalve,Temperatureclasses,Responsibilites  5-6

3.1. IdenticationofvalvesforapplicationinATEXenvironment

3.2. Temperature classes and permissible temperatures

3.3. Responsibilities

4. IntendedUse  6

5. ModeofOperation  7-8

5.1. General terms

6. Cleaning  9

6.1. Flow areas

7. Installation  9-10

7.1. General terms

7.2. Welding instructions

8. Dimensions/Weights  11-12

8.1. DN design

8.2 Inch design

9. TechnicalData  13-16

9.1. General data

9.2. Compressed air quality

9.3. Materials

9.4. Kvs values

10. Maintenance  17

11. ServiceInstructions  18-21

11.1. Dismantling from line system

11.2. Dismantling of valve / wear parts

11.3. Dismantling of valve / change of kvs value

11.4. Assembly of valve / wear parts

11.5. Assembly of valve / change of kvs value

12. Installation of seat seal 22

12.1. Manual installation of seat seal

13. TroubleShooting       23

14. SparePartsLists  24

 SparePartsListInchdesign  RNATEX01.170.1

 SparePartsListDNdesign  RNATEX01.170.0

 RG4pneumaticactuatorMAT3277MFSnormallyclosed

 andnormallyopen  RNATEX01.170.13-4

APV_RG4_ATEX_UK-0_032018.indd

Modulating Valve

DELTA RG4-ATEX

Instruction Manual: UK-0

APV

1. General Terms

This instruction manual applies for DELTA RG4 modulating valves

in the nominal dimensions DN25-150, 1"-4" for use in specific ATEX

applications (according to Directive 2014/34/EU).

The valve must only be assembbled, disassembled and

reassembled by persons who have been trained in APV valves or by

SPX FLOW service team members. If necessary, contact your local

SPX FLOW representative.

This instruction manual must be read and observed by the

responsible operating and maintenance personnel.

We point out that we will not accept any liability for damage or

malfunctions resulting from the non-compliance with this instruction

manual.

Descriptions and data given herein are subject to technical changes.

1.1. Symbols

This symbol draws your attention to important directions which have

to be observed with regard to the operation in explosive areas.

This technical safety symbol draws your attention to important

directions for operating safety. You will find it wherever the activities

described are bearing health hazards or risks for persons or

material assets.

1.2. ResponsibilityforATEXcertification-scopeofsupply

SPX FLOW will be held responsible only for the valves supplied

and selected according to the operating conditions indicated by the

customerorenduserandasstatedintheorderconrmation.Ifin

doubt, contact your SPX FLOW partner.

All other assembled equipment and devices must have a separate

certicationofatleastthesameorhighergradeofprotection

as the valve, provided by the supplier(s) of that equipment and

devices.Thecompleteunitmustbecertiedseparatelybythenal

assembling manufacturer and must have a separate name plate

supplied by the unit manufacturer.

APV_RG4_ATEX_UK-0_032018.indd

Modulating Valve

DELTA RG4-ATEX

Instruction Manual: UK-0

APV

2. Safety Instructions

Danger!

Do not touch the open valve body or the yoke!

Risk of injury due to sudden valve operation.

Risk of injury in dismantled valve state due to sudden valve

operation.

- Regular maintenance including the replacement of all seals and

bearing bushes must be scheduled in order to prevent leakages and

discharge of liquids..

- Before any maintenance work the line system must be

depressurized and drained if possible.

- Separate all electric and pneumatic connections.

- Observe the following Service Instructions to ensure safe

maintenance of the valve.

APV_RG4_ATEX_UK-0_032018.indd

Modulating Valve

DELTA RG4-ATEX

Instruction Manual: UK-0

APV

2. Safety Instructions

Installation, connection, start-up, maintenance and repair work must

onlybecarriedoutbyqualiedpersonnel.

The following aspects must be observed:

- The instructions of this manual together with all relevant instructions

for the components, equipment and installations installed.

- Warningsandinstallationsxedtothecomponents.

- Thespecicregulationsforandrequirementstothesysteminwhich

the valve is installed.

- The currently valid regional, national and international regulations.

- Any special requirement and national legislation relative to

theuseofammableliquidsortools,e.g.theriskofignition

in case of spark formation, must be observed.

- It must be ensured that the group, the category and the temperature

class of the valve complies with the minimum requirements of the

operating environment!

- Inammablegasmixturesordustconcentrationsinconnectionwith

hot, operational and movable parts of the valve can lead to serious

or fatal injury!

- Before start of assembly the operator must make sure that an

explosive atmosphere does not exist (detection/measurement of

potential concentration of hazardous substances).

- Conductive connection to the pipeline must be provided.

The integration into the internal potential equalisation must be

guaranteed!

APV_RG4_ATEX_UK-0_032018.indd

Modulating Valve

DELTA RG4-ATEX

Instruction Manual: UK-0

APV

3. Identicationofvalves,

Temperatureclasses,Responsibilities

3.1. IdenticationofvalvesforuseinATEXenvironment

ATEX-identication:

- Equipment group II

- Equipment category outside 2G

inside no equipment

- Explosion subcategroy IIB

Ambient temperature for the operation

0°C≤Tamb≤40°C

- Temperature classes TX (according to table 3.2)

3.2. Temperatureclassesandpermissibletemperatures

Media temperature ≤75°C ≤95°C ≤130°C

up to

140 °C

= Tmax.

Safety addition + 5 °C + 5 °C + 5 °C + 5 °C

Temperature class T6 T5 T4 T3

Under standard operating conditions the highest surface

temperature will be comparably as high as the temperature of the

medium plus a safety addition for local temperature increases. The

valve must be completely free to the environment in order to provide

for sufficient heat release.

All data (temperature classes) refer to an ambient temperature

of 0°C to 40°C. If the ambient temperature is above 40°C, the

temperature difference must be adjusted. In all cases, contact your

responsible SPX FLOW representative!

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