SPX PE8 Series Bedienungsanleitung
User Manual for:
PE8 Series
PE17 Series
Electric-Powered
8 & 17 Series
Two-Stage Hydraulic Pump
© SPX
Form No. 1000559
Rev. 0 February 3, 2012
© SPX
Form No. 1000559
Rev. 0 February 3, 2012
1
© SPX
Form No. 1000559
Rev. 0 February 3, 2012
Table of Contents
Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
PE8/17-Series Electric / Hydraulic Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
ControlValves.........................................................3
Safety Symbols and Denitions............................................5
SafetyPrecautions .....................................................5
InitialSetup...........................................................9
OperatingInstructions..................................................12
Performance Specications..............................................14
GeneralMaintenance ..................................................15
TroubleshootingGuide .................................................18
PowerTeamFacilities..................................................21
2
© SPX
Form No. 1000559
Rev. 0 February 3, 2012
The 17 series hydraulic pumps are designed to have a maximum of 690 bar (10,000 psi) at
a ow rate of 278 cc/min (17 cu. in/min). A pump can be valved for use with either single- or
double-acting cylinders.
The 8 series pump all the same features as the 17-series. The 8-series is equipped with a 1.9
kW (½ HP) 1,725 RPM electric motor where the 17-series is equipped with a 1.9 kW (½ HP)
3,450 RPM electric motor. All pumps come fully assembled, less uid, and ready for work.
PE8/17-Series Electric / Hydraulic Pumps
The 17 series uses an induction motor. Refer to the Performance section of this manual for motor
ratings.
Electric Motor
The PE17-series pumps are equipped with .4 kW (1/2 hp), 3,450 rpm, single-phase, thermal protected
induction motor; 10 ft. remote control cord. Low amperage draw; small generators and low amperage
circuits can be used as power source. Extremely quiet noise level (67-81 dBA).
The PE8-series pumps are equipped with 1,725 rpm, single-phase, thermal protected induction motor.
Figure 1. PE172SM Figure 2. PE84
Description
3
© SPX
Form No. 1000559
Rev. 0 February 3, 2012
Table 1. Pump Congurations
PE84
PE174
Valve Function Use with
Cylinder Type
Valve No.
CENTER
POSITION
POSITION “A” POSITION “B”
P
From
Pump
Port “A” Port “B” Port “B”
T
To
Tank
P
From
Pump
Port “A”
T
To
Tank
P
From
Pump
Port “A” Port “B”
T
To
Tank
Single-and
double-acting
9500 4-way, 3-position, pump
mounted manual detented
Diagrams
Control Valves
Max. Capacity: 690 Bar (10,000 PSI)
PE172
PE172M
Valve Function Use with
Cylinder Type
Valve No.
To
Tank
HOLD
HOLD
From
Pump
RETURN
HOLD
PUMP “OFF”
HOLD POSITION
ADVANCE
PUMP “ON”
HOLD POSITION
RETURN
PUMP “OFF”
RETURN POSITION
Single acting 9517 2-way, 2-position, pump
mounted manual detented
Diagrams
PE172S
PE172SM
Valve Function Use with
Cylinder Type
Valve No.
From
Pump
ADVANCE
PUMP “ON”
SOLENDOID
DE-EMERGIZED
HOLD
PUMP “OFF”
SOLENDOID
DE-EMERGIZED
RETURN
PUMP “OFF”
SOLENDOID
EMERGIZED
To
Tank
Single acting 9579 3-way, 2-position,
pump mounted solenoid
operated, normally closed
Diagrams
4
© SPX
Form No. 1000559
Rev. 0 February 3, 2012
Table 1. Pump Congurations (continued)
Control Valves continued
PE172A
PE172AM
Valve Function Use with
Cylinder Type
Valve No.
To
Tank
ADVANCE
PUMP “ON”
RETURN
PUMP “OFF”
From
Pump
Single acting 45554 Auto/Dump
manifold advance return
Diagrams
5
© SPX
Form No. 1000559
Rev. 0 February 3, 2012
The safety signal word designates the degree or level of hazard seriousness.
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death
or serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death
or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor
or moderate injury.
CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation which, if not
avoided, may result in property damage.
IMPORTANT: Important is used when action or lack of action can cause equipment failure, either
immediate or over a long period of time.
Safety Symbols and Denitions
WARNING:
• The following procedures must be performed by qualied, trained personnel who
are familiar with this equipment. Operators must read and understand all safety
precautions and operating instructions included with the pump. If the operator cannot
read these instructions, operating instructions and safety precautions must be read
and discussed in the operator's native language.
• These products are designed for general use in normal environments. These products
are not designed for lifting and moving people, agri-food machinery, certain types of
mobile machinery, or in special work environments such as: explosive, ammable, or
corrosive. Only the user can decide the suitability of this product in these conditions
or extreme environments. Power Team will supply information necessary to help make
these decisions. Consult your nearest Power Team facility.
• Safety glasses must be worn at all time by the operator and anyone within sight of
the unit. Additional personal protection equipment may include: face shield, goggles,
gloves, apron, hard hat, safety shoes, and hearing protection.
• The owner of this tool must ensure that safety-related decals are installed, maintained,
and replaced if they become hard to read.
• Shut OFF the motor before opening any connections in the system.
• The guide cannot cover every hazard or situation so always do the job with SAFETY
FIRST.
Pump
WARNING:
• Do not exceed the hydraulic pressure rating noted on the pump nameplate or tamper
with the internal high pressure relief valve. Creating pressure beyond rated capacities
can result in personal injury.
• Retract the system before adding uid to prevent overlling the pump reservoir. An
overll can cause personal injury due to excess reservoir pressure created when
cylinders are retracted.
• The load must be under operator control at all times.
Safety Precautions
6
© SPX
Form No. 1000559
Rev. 0 February 3, 2012
• Do not connect pump to hydraulic system powered by another pump.
Electric Motor
WARNING:
• Electrical work must be performed and tested by a qualied electrician per local
directives and standards.
• Disconnect the pump from the power supply and relieve pressure before removing the
motor case cover or performing maintenance or repair.
• Check the total amperage draw for the electrical circuit you will be using. For example:
Do not connect a pump that may draw 25 amps to a 20 amp fused electrical circuit.
• Never use an ungrounded power supply with this unit.
• Changing the voltage is an involved and, if incorrectly performed, hazardous procedure.
Consult the manufacturer for specic information before attempting rewiring.
• Wire pump motors for counterclockwise rotation when viewed from the shaft end of
the motor.
• Do not attempt to increase the power line capacity by replacing a fuse with another
fuse of higher value. Overheating the power line may result in re.
• Exposing electric pumps to rain or water could result in an electrical hazard.
• Avoid conditions that can cause damage to the power cord, such as abrasion, crushing,
sharp cutting edges, or corrosive environment. Damage to the power cord can cause
an electrical hazard.
Hoses
WARNING:
• Before operating the pump, tighten all hose connections using the correct tools. Do
not overtighten. Connections should be only secure and leak-free. Overtightening can
cause premature thread failure or high pressure ttings to split at pressures lower
than their rated capacities.
• Should a hydraulic hose rupture, burst, or need to be disconnected, immediately shut
off the pump and shift the control valve twice to release pressure. Never attempt to
grasp a leaking hose under pressure with your hands. The force of escaping hydraulic
uid could cause serious injury.
• Do not subject the hose to potential hazard, such as re, sharp surfaces, heavy impact,
or extreme heat or cold. Do not allow the hose to kink, twist, curl, or bend so tightly
that the uid ow within the hose is blocked or reduced. Periodically inspect the hose
for wear, because any of these conditions can damage the hose and possibly result in
personal injury.
• Do not use the hose to move attached equipment. Stress can damage the hose and
possibly cause personal injury.
• Hose material and coupler seals must be compatible with the hydraulic uid used.
Hoses also must not come in contact with corrosive material such as creosote-
impregnated objects and some paints. Consult the manufacturer before painting a
hose. Never paint the couplers. Hose deterioration due to corrosive materials may
Safety Precautions continued
7
© SPX
Form No. 1000559
Rev. 0 February 3, 2012
result in personal injury.
• Avoid straight line tubing connections in short runs. Straight line runs do not provide
for expansion and contraction due to pressure and/or temperature changes.
• Eliminate stress in the tube lines. Long tubing runs should be supported by brackets
or clips. Tubes through bulkheads must have bulkhead ttings. This makes easy
removal possible and helps support the tubing.
• Carefully inspect all hoses and ttings prior to use. Before each use, check entire hose
for cuts, leaks, abrasion or bulging of cover, or damage or movement of couplings. If
any of these conditions exist, replace the hose immediately. NEVER attempt to repair
the hose.
Cylinder
DANGER:
• Do not exceed rated capacities of the cylinders. Excess pressure may result in personal
injury.
• Avoid off-center loads that could damage the cylinder and/or cause loss of the load.
• Read and understand all safety and warning decals and instructions for devices
attached.
• Inspect each cylinder and coupler before each shift or usage to prevent unsafe
conditions from developing.
• Do not use cylinders if they are damaged, altered or in poor condition.
• Do not use cylinders with bent or damaged couplers or damaged port threads.
• Under certain conditions, the use of an extension with a hydraulic cylinder may not be
advisable and could present a dangerous condition.
• Avoid pinch points or crush points that can be created by the load or parts of the
cylinder.
• To help prevent material fatigue if the cylinder is to be used in a continuous application,
the load should not exceed 85% of the rated capacity or stroke.
• Cylinder must be on a stable base which is able to support the load while pushing or
lifting.
• To help prevent personal injury, use shims, friction material or constraints to prevent
slippage of the base or load.
• Do not set poorly-balanced or off-center loads on a cylinder.
• The load can tip or the cylinder can “kick out” and cause personal injury.
• Do not use the locking collar on a threaded piston as a stop. The threads may shear
resulting in loss of the load.
• If this component is used to lift or lower loads, be certain that the load is under operator
control at all times and that others are clear of the load.
• Do not drop the load.
• As the load is lifted, use blocking and cribbing to guard against a falling load.
• To help prevent personal injury, do not allow personnel to go under or work on a load
before it is properly cribbed or blocked. All personnel must be clear of the load before
lowering.
Safety Precautions continued
8
© SPX
Form No. 1000559
Rev. 0 February 3, 2012
• Never use extreme heat to disassemble a hydraulic cylinder or ram. Metal fatigue and/
or seal damage will result and can lead to unsafe operating conditions.
IMPORTANT
• Keep the cylinder clean at all times.
• While at a job site, when the cylinder is not in use, keep the piston rod fully retracted
and upside down.
• Always use protective covers on disconnected quick couplers.
• When mounting cylinders or rams using the internal piston rod threads, collar threads,
threaded tie rods or base mounting holes, the threads must be fully engaged. Always
use SAE grade 8 or better fasteners when attaching components to cylinders or rams
and tighten securely.
• Limiting the stroke and pressure on all cylinders will prolong their life.
Safety Precautions continued
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1
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