SSANGYONG 1999 Musso Bedienungsanleitung

SERVICE

MANUAL

FOREWORD

This manual includes procedure for mainte-

nance, adjustment, service operation and re-

moval and installation of components.

All information, illustrations and specifications

containedinthismanualarebasedonthelatest

product information available at the time of

manual approval.

The right is reserved to make changes at any

time without notice.

SECTION INDEX

DRIVE LINE/AXLE

BRAKES

TRANSMISSION

STEERING

HVAC

(HEATING, VENTILATION,

AND AIR CONDITIONING)

RESTRAINTS

BODY AND ACCESSORIES

ENGINE

SUSPENSION

FRONT MATTER

GENERAL INFORMATION

INCHON, KOREA

DAEWOO MOTOR CO., LTD.

MUSSO

PERSONAL INJURY CAUTION

Appropriateservice methodsand properrepair procedureare essential

for the safe, reliable operation of all motor vehicles, as well as for the

personal safety of the person doing the repair. There are many

variations in procedures, techniques, tools and parts for servicing

vehicles, as well as in the skills of the people doing the work. This

manualcannotpossiblyanticipateallsuchvariationsandprovideadvice

or precautions for each. Anyone who deviates from the instructions

provided in this manual must ensure their own safety and preserve

thesafetyandintegrity ofthevehicle.The followinglistcontains general

precautionsthat shouldalways be followedwhile workingon avehicle.

•

Safety stands are required whenever a procedure calls for

underbody work.

•

Do not smoke when you work on a vehicle.

•

To prevent serious burns, do not touch any hot metal parts.

•

Set the parking brake when you work on the vehicle.

•

Turn the ignition switch OFF unless a procedure states

otherwise.

•

The engine may operate only in a well-ventilated area.

•

Avoid moving parts when the engine is running.

•

Safety glasses must be worn for eye protection.

TABLE OF CONTENTS

Section0A Front Matter

Section0B GeneralInformation

Section 1 Engine

Section1A1 M162 GeneralEngineInformation

Section1B1 M162 EngineMechanical

Section1D1 M162 EngineCooling

Section1E1 M162 Engine Electrical

Section1F1 M162 EngineControls

Section1G1 M162 EngineIntake&Exhaust

Section1A2 M161 GeneralEngineInformation

Section1B2 M161 EngineMechanical

Section1D2 M161 EngineCooling

Section1E2 M161 Engine Electrical

Section1F2 M161 EngineControls

Section1G2 M161 EngineIntake&Exhaust

Section1A3 OM600GeneralEngineInformation

Section1B3 OM600EngineMechanical

Section1D3 OM600EngineCooling

Section1E3 OM600Engine Electrical

Section1F3 OM600EngineControls

Section1G3 OM600EngineIntake&Exhaust

Section2 Suspension

Section2A SuspensionDiagnosis

Section2B WheelAlignment

Section2C FrontSuspension

Section2D RearSuspension

Section2E TiresandWheels

Section 3 Drive Line / Axle

Section3A FrontDriveAxle

Section3C PropellerShaft

Section3D Rear DriveAxle

Section 4 Brakes

Section4A HydraulicBrakes

Section4B MasterCylinder

Section4C PowerBooster

Section4D FrontDiscBrakes

Section4E RearDiscBrakes

Section4F AntilockBrakeSystem

Section4G ParkingBrakes

Section 5 Transmission

Section5A AutomaticTransmission

Section5B ManualTransmission

Section5C Clutch

Section5D1 TransferCase(PartTime 4480)

Section5D2 Transfer Case(TOD)

Section 6 Steering

Section6A PowerSteeringSystem

Section6E SteeringWheel andColumn

Section 7 HVAC(Heating, Ventilation &Air

Conditioning)

Section7B/C ManualControl/SemiautoTempera-

tureControlHeationg,Ventilation,

andAirConditioningSystem

Section7D Full AutomaticTemperatureControl

Heationg,Ventilation,andAirCondi-

tioningSystem

Section 8 Restraints

Section8A SeatBelts

Section8B SupplementalRestraint System

(SRS)

Section 9 Bodyand Accessories

Section9A Body Wiring System

Section9B LightingSystems

Section9D Wipers/WasherSystems

Section9E Instrumentation/DriverInformation

Section9F Audio

Section9H Seats

Section9L GlassandMirrors

Section9N FrontandUnderBody

Section9O BumpersandFenders

Section9P Doors

Section9Q Roof

Section9R BodyFrontEnd

Section9T RemoteKeless EntryandAnti-Theft

System

Section9U Control UnitsandSystem

Section9W ImmobilizerSystem

SECTION1A1M162 GENERAL ENGINE INFORMATION

SECTION1B1M162 ENGINE MECHANICAL

SECTION1D1M162 ENGINE COOLING

SECTION1E1 M162 ENGINE ELECTRICAL

SECTION1F1 M162 ENGINE CONTROLS

SECTION1G1M162 ENGINE INTAKE & EXHAUST

SECTION1A2M161 GENERAL ENGINE INFORMATION

SECTION1B2M161 ENGINE MECHANICAL

SECTION1D2M161 ENGINE COOLING

SECTION1E2 M161 ENGINE ELECTRICAL

SECTION1F2 M161 ENGINE CONTROLS

SECTION1G2M161 ENGINE INTAKE & EXHAUST

SECTION1A3OM600GENERAL ENGINE INFORMATION

SECTION1B3OM600ENGINE MECHANICAL

SECTION1D3OM600ENGINE COOLING

SECTION1E3 OM600ENGINE ELECTRICAL

SECTION1F3 OM600ENGINE CONTROLS

SECTION1G3OM600ENGINE INTAKE & EXHAUST

ENGINE

CONTENTS

SUSPENSION

CONTENTS

SECTION 2A SUSPENSION DIAGNOSIS

SECTION 2B WHEEL ALIGNMENT

SECTION 2C FRONT SUSPENSION

SECTION 2D REAR SUSPENSION

SECTION 2E TIRES AND WHEELS

DRIVE LINE / AXLE

CONTENTS

SECTION 3A FRONT DRIVE AXLE

SECTION 3C PROPELLER SHAFT

SECTION 3D REAR DRIVE AXLE

BRAKE

CONTENTS

SECTION 4A HYDRAULIC BRAKES

SECTION 4B MASTER CYLINDER

SECTION 4C POWER BOOSTER

SECTION 4D FRONT DISC BRAKES

SECTION 4E REAR DISC BRAKES

SECTION 4F ANTILOCK BRAKE SYSTEM

SECTION 4GPARKING BRAKE

TRANSMISSION

CONTENTS

SECTION 5A AUTOMATIC TRANSMISSION

SECTION 5B MANUAL TRANSMISSION

SECTION 5C CLUTCH

SECTION 5D1TRANSFER CASE (PART TIME 4408)

SECTION 5D2TRANSFER CASE (TOD)

STEERING

CONTENTS

SECTION 6A POWER STEERING SYSTEM

SECTION 6E STEERING WHEEL AND COLUMN

HVAC (HEATING, VENTILATION &

AIR CONDITIONING)

CONTENTS

SECTION 7B/CMANUAL CONTROL/SEMIAUTO

TEMPERATURE CONTROL

HEATING, VENTILATION, AND

AIR CONDITIONING SYSTEM

SECTION 7D FULL AUTOMATIC

TEMPERATURE CONTROL

HEATING, VENTILATION, AND

AIR CONDITIONING SYSTEM

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