SSR SR150 Bedienungsanleitung
authorized Dealer
GokartsUSA.com
2442 Estand Way
Pleasant Hill, CA
(800) 603-1437
(925) 691-0330
Sales, Parts, Service
On the covers: SR150R at Milestone Ranch MX Park (Riverside, CA), ridden by professional racer Jeff Willoh,
a member of the SSR Motorsports competition team
(800) 603-1437
Congratulations on choosing an SSR Motorsports pit bike, and welcome to our powersports family. Your
new SSR Motorsports pit bike is designed, engineered and manufactured to be the best in its class.
We have prepared this manual to acquaint you with the proper procedures for operating, caring for and
maintaining, and, if necessary, troubleshooting your new pit bike. This manual also contains important
safety information. We recommend you follow these instructions and recommendations to obtain maximum
performance from your SSR pit bike and to maximize your enjoyment and biking safety.
Thoroughly read this manual before riding your SSR pit bike for the rst time. Be certain that you under-
stand how to operate the bike and that you are familiar with the locations of each control, what it does
and how it operates. This Owner’s Manual contains operations and minor maintenance instructions. Major
repairs may require the attention of a skilled technician and/or special tools and equipment.
While enjoying your SSR Motorsports pit bike please be sure to ride safely and defensively. Always wear
an approved helmet, proper safety eyewear and protective clothing appropriate for the conditions and ter-
rain. Never ride under the inuence of alcohol or drugs.
Thank you for selecting an SSR Motorsports pit bike. We wish you fun miles and years of enjoyable riding.
PLEASE NOTE! SSR Motorsports offers over 30 distinct models of pit bikes, from entry level to full race.
Photographs in this manual are of representative examples and show various levels of equipment.
Photographs of a specic component may differ from the component on your bike, but will function the
same way. In instances where certain components on various models operate differently, we show the
different types of components.
SSR MOTORSPORTS PIT BIKE OWNER’S MANUAL
3
FORWARD................................................................................................................................................3
TABLE OF CONTENTS.............................................................................................................................4
COMPONENT LOCATIONS......................................................................................................................8
CONTROLS, BRAKES
Front Brake Lever, Rear Brake Pedal...................................................................................................10
CONTROLS, CLUTCH AND TRANSMISSION
Clutch Lever, Gearshift Lever................................................................................................................11
CONTROLS, MISCELLANEOUS AND HANDLEBAR
Kick-Starter...........................................................................................................................................13
Manual Choke and Fuel Petcock..........................................................................................................13
Throttle. ................................................................................................................................................14
Engine On/Off Switches ......................................................................................................................15
Side Stand............................................................................................................................................16
OPERATION
Before Riding, Riding Safely.................................................................................................................17
Pre-Ride Inspection..............................................................................................................................19
Tires, Wheels and Spokes....................................................................................................................19
Leaks...................................................................................................................................................20
CONTENTS
4
Engine Oil.............................................................................................................................................21
Fuel......................................................................................................................................................22
Drive Chain..........................................................................................................................................23
Cables..................................................................................................................................................24
Nuts and Bolts......................................................................................................................................25
Spark Plug and Ignition Wire................................................................................................................25
Throttle.................................................................................................................................................26
Brakes..................................................................................................................................................27
Starting and Riding...............................................................................................................................28
Starting the Engine...............................................................................................................................28
Shifting Gears.......................................................................................................................................30
Braking.................................................................................................................................................30
Stopping and Parking...........................................................................................................................32
Post-Ride Inspection............................................................................................................................32
SERVICE MAINTENANCE, LUBRICATION AND ADJUSTMENTS
Why Proper Maintenance Is Important.................................................................................................33
Breaking-in the Engine.........................................................................................................................33
Safety Precautions...............................................................................................................................34
Recommended Service and Maintenance Schedule...........................................................................35
Fuel Recommendations.......................................................................................................................37
Engine Oil, Checking and Adding, Changing, Recommendations.......................................................38
Throttle Control Free Play....................................................................................................................41
Engine Idle Speed................................................................................................................................42
Air Filter................................................................................................................................................43
Spark Plug; Specications, Removing and Replacing.........................................................................44
5
CONTENTS (cont.)
Suspension Inspection, Front and Rear...............................................................................................46
Suspension Adjustments, Front and Rear............................................................................................48
Brakes, Front and Rear........................................................................................................................50
Brakes, Wear, Inspections and Lubrication..........................................................................................51
Wheels, Inspection...............................................................................................................................52
Wheel Removal, Front.........................................................................................................................53
Tires and Tubes, Air Pressure, Inspection, Replacing..........................................................................53
Side Stand............................................................................................................................................56
Drive Chain, Inspection and Adjustment...............................................................................................57
Drive Chain, Lubrication, Removal, Cleaning and Re-installing, and Replacement.............................60
Cleaning Your Pit Bike...........................................................................................................................63
Transporting Your Pit Bike.....................................................................................................................65
Storing Your Pit Bike..............................................................................................................................66
TROUBLESHOOTING
Engine Does Not Start, Is Hard to Start................................................................................................68
Engine Starts, Runs Erratically or Misses, Spark Plug Fouled..............................................................68
Engine Detonates (Pings or Knocks), Overheats..................................................................................69
Engine Vibrates Excessively, Leaks Oil.................................................................................................69
Transmission Shifts Hard or Jumps Out of Gear, Clutch Slips..............................................................70
Clutch Drags or Does Not Release, Chatters.......................................................................................70
Brakes Do Not Stop or Hold Properly....................................................................................................70
YOU AND THE ENVIRONMENT..............................................................................................................71
6
BEING PREPARED FOR THE UNEXPECTED
General Guidelines................................................................................................................................72
If Your Engine Quits or Won’t Start........................................................................................................73
If You Get a Flat Tire..............................................................................................................................73
If You Crash...........................................................................................................................................74
If a Part Fails.........................................................................................................................................74
TECHNICAL INFORMATION
Vehicle Identication Numbers...............................................................................................................75
High Altitude Carburetor Adjustment.....................................................................................................76
Emission Control Systems....................................................................................................................76
Warranty Compliance............................................................................................................................76
Sources of Emissions............................................................................................................................77
Exhaust Emission Control System.........................................................................................................77
Crankcase Emission Control System....................................................................................................77
Noise Emission Control System.............................................................................................................77
Problems That May Affect Motorcycle Emissions..................................................................................78
Oxygenated Fuels and Your SSR Pit Bike.............................................................................................79
7
(1) Clutch Lever
(2) Carburetor
(3) Fuel Petcock
(4) Air Filter
(5) Drive Chain
(6) Rear Sprocket
(7) Chain Adjuster Block
(8) Chain Guide
(9) Chain Slider
(10) Chain Roller
(11) Foot Peg
(12) Engine and Stator Cover
(13) Gearshift Lever
(14) Engine Skidplate
(15) Front Brake Caliper
(16) Front Brake Rotor
COMPOMENT LOCATIONS
LEFT SIDE
8
(1) Rear Brake Rotor
(2) Rear Brake Caliper
(3) Mufer
(4) Fuel Filler Cap
(5) Breather Tube and Breather Cap
(6) Throttle
(7) Front Brake Lever
(8) Front Brake Master Cylinder
(9) Auxiliary Oil Cooler
(10) Exhaust Pipe
(11) Rear Brake Pedal and Lever
(12) Foot Peg
(13) Oil Filler Cap and Dipstick
(14) Kick Starter
(15) Rear Swing Arm
COMPOMENT LOCATIONS
RIGHT SIDE
9
Front Brake Lever Rear Brake Pedal
The front brake lever is located on the right side of
the handlebar and operates the front brake only. It
is operated by the ngers of the right hand, by pull-
ing the lever to the rear.
The brake pedal, which is located on the right side
a few inches forward and slightly inboard of the
right foot peg, operates the rear brake only, by
pressing downward with the right foot. Apply the
front and rear brakes smoothly to prevent locking
up a wheel.
CONTROLS, BRAKES
10
Inhaltsverzeichnis
