Stanley PD45 Bedienungsanleitung

PD45

HYDRAULIC

POST DRIVER

WARNING

Stanley Hydraulic Tools

3810 SE Naef Road

Milwaukie OR 97267-5698

503-659-5660

FAX 503-652-1780

www.stanley-hydraulic-tools.com

OPS/MAINT USA / CE

Printed in U.S.A.

59010 9/2005 ver 3

SAFETY, OPERATION AND MAINTENANCE

USER’S MANUAL

TABLE OF CONTENTS

SAFETY SYMBOLS ............................................................................................................................................................ 4

SAFETY PRECAUTIONS.................................................................................................................................................... 5

TOOL STICKERS & TAGS .................................................................................................................................................. 7

HYDRAULIC HOSE REQUIREMENTS...............................................................................................................................8

HTMA REQUIREMENTS..................................................................................................................................................... 9

OPERATION...................................................................................................................................................................... 10

PRE-OPERATION PROCEDURES ..............................................................................................................................10

CHECK THE POWER SOURCE.................................................................................................................................... 10

INSTALLING ADAPTERS .............................................................................................................................................. 10

CONNECTING HOSES ................................................................................................................................................. 10

TOOL OPERATION........................................................................................................................................................ 10

COLD WEATHER OPERATION..................................................................................................................................... 10

CHARGING THE ACCUMULATOR................................................................................................................................... 11

ACCUMULATOR TESTING PROCEDURE..................................................................................................................... 11

ACCUMULATOR CHARGING PROCEDURE ................................................................................................................ 11

EQUIPMENT PROTECTION & CARE ..............................................................................................................................12

TROUBLESHOOTING ...................................................................................................................................................... 13

SPECIFICATIONS............................................................................................................................................................. 14

ACCESSORIES ................................................................................................................................................................ 14

SERVICE TOOLS.............................................................................................................................................................. 14

PD45 REMOTE VALVE PARTS ILLUSTRATION..............................................................................................................15

PD45 REMOTE VALVE PARTS LIST................................................................................................................................ 16

PD45132 PARTS ILLUSTRATION .................................................................................................................................... 17

PD45132 PARTS LIST ...................................................................................................................................................... 18

WARRANTY ...................................................................................................................................................................... 19

For the nearest authorized and certiﬁed dealer, call Stanley Hydraulic Tools at the number listed on the

back of this manual and ask for a Customer Service Representative.

SERVICING THE STANLEY HYDRAULIC Post Driver. This manual contains safety, operation, and routine

maintenance instructions. Stanley Hydraulic Tools recommends that servicing of hydraulic tools, other

than routine maintenance, be performed by an authorized and certiﬁed dealer. Please read the following

warning.

SERIOUS INJURY OR DEATH COULD RESULT FROM THE IM-

PROPER REPAIR OR SERVICE OF THIS TOOL.

REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE

DONE BY AN AUTHORIZED AND CERTIFIED DEALER.

WARNING

Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair

actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equip-

ment.

This safety alert and signal word indicate an imminently hazardous situa-

tion which, if not avoided, will result in death or serious injury.

Always observe safety symbols. They are included for your safety and for the protection of the tool.

LOCAL SAFETY REGULATIONS

Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte-

nance personnel.

CAUTION

WARNING

DANGER

NOTICE

This is the safety alert symbol. It is used to alert you to potential personal

injury hazards. Obey all safety messages that follow this symbol to avoid

possible injury or death.

This safety alert and signal word indicate a potentially hazardous situation

which, if not avoided, could result in death or serious injury.

This safety alert and signal word indicate a potentially hazardous situation

which, if not avoided, may result in minor or moderate injury.

This signal word indicates a potentially hazardous situation which, if not

avoided, may result in property damage.

This signal word indicates a situation which, if not avoided, will result in

damage to the equipment.

This signal word indicates a situation which, if not avoided, may result in

damage to the equipment.

IMPORTANT

SAFETY SYMBOLS

Tool operators and maintenance personnel must always comply with the safety

precautions given in this manual and on the stickers and tags attached to the tool

and hose.

These safety precautions are given for your safety. Review them carefully before

operating the tool and before performing general maintenance or repairs.

Supervising personnel should develop additional precautions relating to the speciﬁc

work area and local safety regulations. If so, place the added precautions in the

space provided in this manual.

The models PD45 Hydraulic Post Driver will provide safe and dependable service if

operated in accordance with the instructions given in this manual. Read and under-

stand this manual and any stickers and tags attached to the tool and hoses before

operation. Failure to do so could result in personal injury or equipment damage.

• Operator must start in a work area without bystanders. The operator must be familiar with all prohibited work areas

such as excessive slopes and dangerous terrain conditions.

• Establish a training program for all operators to ensure safe operations.

• Do not operate the tool unless thoroughly trained or under the supervision of an instructor.

• Always wear safety equipment such as goggles, head protection, and safety shoes at all times when operating

the tool.

• Do not inspect or clean the tool while the hydraulic power source is connected. Accidental engagement of the

tool can cause serious injury.

• Do not operate this tool without ﬁrst reading the Operating Instructions.

• Do not install or remove this tool while the hydraulic power source is connected. Accidental engagement of

the tool can cause serious injury.

• Never operate the tool if you cannot be sure that underground utilities are not present. Underground electrical

utilities present an electrocution hazard. Underground gas utilities present an explosion hazard. Other

underground utilities may present other hazards.

• Do not wear loose ﬁtting clothing when operating the tool. Loose ﬁtting clothing can get entangled with the

tool and cause serious injury.

• Supply hoses must have a minimum working pressure rating of 2500 psi/175 bar.

• Be sure all hose connections are tight.

• The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling the tool. Wipe all couplers

clean before connecting. Failure to do so may result in damage to the quick couplers and cause

overheating. Use only lint-free cloths.

• Do not operate the tool at oil temperatures above 140° F/60° C. Operation at higher oil temperatures can

cause operator discomfort and may cause damage to the tool.

• Do not operate a damaged, improperly adjusted, or incompletely assembled tool.

SAFETY PRECAUTIONS

• To avoid personal injury or equipment damage, all tool repair, maintenance and service must only be

performed by authorized and properly trained personnel.

• Do not exceed the rated limits of the tool or use the tool for applications beyond its design capacity.

• Always keep critical tool markings, such as labels and warning stickers legible.

• Always replace parts with replacement parts recommended by Stanley Hydraulic Tools.

• Check fastener tightness often and before each use daily.

The safety tag (p/n

15875) at right is attached

to the tool when shipped

from the factory. Read

and understand the safety

instructions listed on this

tag before removal. We

suggest you retain this tag

and attach it to the tool

when not in use.

TOOL STICKERS & TAGS

(shown smaller then actual size)

SAFETY TAG P/N 15875

IMPORTANT

READ OPERATION MANUAL AND

SAFETY INSTRUCTIONS FOR THIS

TOOL BEFORE USING IT.

USE ONLY PARTS AND REPAIR

PROCEDURES APPROVED BY

STANLEY AND DESCRIBED IN THE

OPERATION MANUAL.

TAG TO BE REMOVED ONLY BY

TOOL OPERATOR.

1. FAILURE TO USE HYDRAULIC HOSE LABELED

AND CERTIFIED AS NON-CONDUCTIVE WHEN

USING HYDRAULIC TOOLS ON OR NEAR

ELECTRICAL LINES MAY RESULT IN DEATH

OR SERIOUS INJURY.

BEFORE USING HOSE LABELED AND CERTI-

FIED AS NON-CONDUCTIVE ON OR NEAR

ELECTRIC LINES BE SURE THE HOSE IS

MAINTAINED AS NON-CONDUCTIVE. THE

HOSE SHOULD BE REGULARLY TESTED FOR

ELECTRIC CURRENT LEAKAGE IN ACCOR-

DANCE WITH YOUR SAFETY DEPARTMENT

INSTRUCTIONS.

2. A HYDRAULIC LEAK OR BURST MAY CAUSE

OIL INJECTION I N T O T H E

BODY OR CAUSE OTHER SEVERE PERSONAL

INJURY.

A DO NOT EXCEED SPECIFIED FLOW AND

PRESSURE FOR

IMPORTANT

READ OPERATION MANUAL AND

SAFETY INSTRUCTIONS FOR THIS

TOOL BEFORE USING IT.

USE ONLY PARTS AND REPAIR

PROCEDURES APPROVED BY

STANLEY AND DESCRIBED IN THE

OPERATION MANUAL.

TAG TO BE REMOVED ONLY BY

TOOL OPERATOR.

D DO NOT LIFT OR CARRY TOOL BY THE

HOSES. DO NOT ABUSE HOSE. DO NOT

USE KINKED, TORN OR DAMAGED HOSE.

3. MAKE SURE HYDRAULIC HOSES ARE PROP-

ERLY CONNECTED TO THE TOOL BEFORE

PRESSURING SYSTEM. SYSTEM PRESSURE

HOSE MUST ALWAYS BE CONNECTED TO TOOL

“IN” PORT. SYSTEM RETURN HOSE MUST

ALWAYS BE CONNECTED TO TOOL “OUT” PORT.

REVERSING CONNECTIONS MAY CAUSE RE-

VERSE TOOL OPERATION WHICH CAN RESULT

IN SEVERE PERSONAL INJURY.

4. DO NOT CONNECT OPEN-CENTER TOOLS TO

CLOSED-CENTER HYDRAULIC SYSTEMS. THIS

MAY RESULT IN LOSS OF OTHER HYDRAULIC

FUNCTIONS POWERED BY THE SAME SYSTEM

AND/OR SEVERE PERSONAL INJURY.

5. BYSTANDERS MAY BE INJURED IN YOUR WORK

AREA. KEEP BYSTANDERS CLEAR OF YOUR

WORK AREA.

DANGER DANGER

15197

Name Tag

19693

Danger Decal

DANGER

LOCATE UNDERGROUND SERVICES BEFORE USING THIS TOOL.

PERSONAL INJURY OR DEATH MAY RESULT FROM CONTACT WITH

OR DAMAGE TO UNDERGROUND SERVICES SUCH AS ELECTRICAL,

GAS, OR FLAMMABLE LIQUID LINES.

BE AWARE OF OVERHEAD HAZARDS. CONTACT WITH ENERGIZED

LINES MAY CAUSE SEVERE PERSONAL INJURY OR DEATH.

CONTACT WITH OBSTRUCTIONS MAY MAKEHANDLING OF THE

TOOL DIFFICULTAND LOSS OF CONTROL MAY CAUSE INJURY.

HOSE TYPES

Hydraulic hose types authorized for use with Stanley Hydraulic Tools are as follows:

Certiﬁed non-conductive

Wire-braided (conductive)

Fabric-braided (not certiﬁed or labeled non-conductive)

Hose listed above is the only hose authorized for use near electrical conductors.

Hoses and listed above are conductive and must never be used near electrical conductors.

HOSE SAFETY TAGS

To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydrau-

lic Tools. DO NOT REMOVE THESE TAGS.

If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be

obtained from your Stanley Distributor.

HOSE PRESSURE RATING

The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the

hydraulic system.

THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE

THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.

HYDRAULIC HOSE REQUIREMENTS

SIDE 1 SIDE 2

D A N G E R

DO NOT REMOVE THIS TAG

D A N G E R

1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE

WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAYRESULT IN DEATH

OR SERIOUS INJURY.

FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY

TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND

ELECTRIC LINES.

2. BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE ON

OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING

WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOSISTURE AND TEST

HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY

DEPARTMENT INSTRUCTIONS.

DO NOT REMOVE THIS TAG

3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR

HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP

HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT

DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE

PERSONAL INJURY.

4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR

CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE

HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.

5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO

COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.

NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.

6. AFTER EACH USE STORE IN A CLEAN DRY AREA.

3(shown smaller than actual size)

(shown smaller than actual size)

D A N G E R

DO NOT REMOVE THIS TAG

D A N G E R

1 DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS

NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR

ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.

2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY

TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND

ELECTRIC LINES.

3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR

HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP

HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT

DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE

PERSONAL INJURY.

4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT

WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO

PULL OR LIFT TOOLS, POWER UNITS, ETC.

DO NOT REMOVE THIS TAG

5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO

COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.

NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.

6. AFTER EACH USE STORE IN A CLEAN DRY AREA.

SEE OTHER SIDE

SIDE 1 SIDE 2

HTMA REQUIREMENTS

FLOW RATE

TOOL OPERATING PRESSURE

(at the power supply outlet)

SYSTEM RELIEF VALVE SETTING

(at the power supply outlet)

MAXIMUM BACK PRESSURE

(at tool end of the return hose)

Measured at a max. ﬂuid viscosity of:

(at min. operating temperature)

TEMPERATURE

Sufﬁcient heat rejection capacity

to limit max. ﬂuid temperature to:

(at max. expected ambient temperature)

Min. cooling capacity

at a temperature difference of

between ambient and ﬂuid temps

NOTE:

Do not operate the tool at oil temperatures above 140° F (60° C). Operation at higher temperatures can cause operator

discomfort at the tool.

FILTER

Min. full-ﬂow ﬁltration

Sized for ﬂow of at least:

(For cold temp. startup and max. dirt-holding capacity)

HYDRAULIC FLUID

Petroleum based

(premium grade, anti-wear, non-conductive)

VISCOSITY

(at min. and max. operating temps)

NOTE:

When choosing hydraulic ﬂuid, the expected oil temperature extremes that will be experienced in service determine the

most suitable temperature viscosity characteristics. Hydraulic ﬂuids with a viscosity index over 140 will meet the require-

ments over a wide range of operating temperatures.

*SSU = Saybolt Seconds Universal

4-6 gpm 7-9 gpm 11-13 gpm 9-10.5 gpm

(15-23 lpm) (26-34 lpm) (42-49 lpm) (34-40 lpm)

2000 psi 2000 psi 2000 psi 2000 psi

(138 bar) (138 bar) (138 bar) (138 bar)

2100-2250 psi 2100-2250 psi 2100-2250 psi 2200-2300 psi

(145-155 bar) (145-155 bar) (145-155 bar) (152-159 bar)

250 psi 250 psi 250 psi 250 psi

(17 bar) (17 bar) (17 bar) (17 bar)

400 ssu* 400 ssu* 400 ssu* 400 ssu*

(82 centistokes) (82 centistokes) (82 centistokes) (82 centistokes)

140° F 140° F 140° F 140° F

(60° C) (60° C) (60° C) (60° C)

3 hp 5 hp 7 hp 6 hp

(2.24 kW) (3.73 kW) (4.47 kW) (5.22 kW)

40° F 40° F 40° F 40° F

(22° C) (22° C) (22° C) (22° C)

25 microns 25 microns 25 microns 25 microns

30 gpm 30 gpm 30 gpm 30 gpm

(114 lpm) (114 lpm) (114 lpm) (114 lpm)

100-400 ssu* 100-400 ssu* 100-400 ssu* 100-400 ssu*

(20-82 centistokes)

TOOL CATEGORY

HYDRAULIC SYSTEM

REQUIREMENTS TYPE 1 TYPE II TYPE III TYPE RR

NOTE:

These are general hydraulic system requirements. See tool Speciﬁcation page for tool speciﬁc requirements.

OPERATION

PRE-OPERATION PROCEDURES

CHECK THE POWER SOURCE

1.Using a calibrated ﬂowmeter and pressure guage, check

that the hydraulic power source develops a ﬂow of 7-9

gpm/26-34 lpm at 2000 psi/140 bar.

2. Make certain the hydraulic power source is equipped

with a relief valve set to open at 2100-2250 psi/140 bar.

INSTALLING ADAPTERS

1. The post hammer is designed to drive No. 1 thought No.

4 sign post, 2-1/2 inch square and up to 2-5/8 inch diame-

ter round post without requiring adapters. If you are driving

one of these types of post, orient the post into the tightest

ﬁt in the post driver foot.

2. If you are driving smaller square or round post, insert

the adapter to the post driver foot using two ½-hex head

capscrews.

CONNECTING HOSES

1. Wipe all hose couplers with a clean, lint-free cloth before

making connections.

2. Connect the hoses from the hydraulic power source to

the tool ﬁttings or quick disconnects. It is a good practice

to connect return hoses ﬁrst and disconnect them last to

minimize or avoid trapped pressure within the tool.

3. If hose couplers are used, observe the arrow on the

coupler to ensure that the ﬂow is in the proper direction.

The female coupler on the tool hose is the inlet (pressure)

coupler.

4. Move the hydraulic power source On/Off control valve to

the ON position to operate the tool.

Note:

If uncoupled hoses are left in the sun. pressure in-

crease inside the hoses may make them difﬁcult to

connect. When possible, connect the free ends of the

operating hoses together.

TOOL OPERATION

1. Observe all safety precautions.

2. Install the appropriate adapter as required.

3. Place the post driver foot ﬁrmly on the surface to be

driven.

4. Press the lever assembly on handle to start the post

driver.

Note:

On Remote ON/OFF Valve Models Place the post driver

on/off control valve in The “ON” position to start the

post driver.

Note:

Adequate down pressure is very important.

5. When the post is fully set in the ground, release the lever

assembly on handle.

COLD WEATHER OPERATION

If the post hammer is to be used during cold weather, pre-

heat the hydraulic ﬂuid at low engine speed. When using

the normally recommended ﬂuid, ﬂuid temperature should

be at or above 50°F/10°C (400ssu/82 centistrokes) before

use.

Damage to the hydraulic system or post driver can result

from use with ﬂuid that is too viscous or thick.

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