Stark AL 3200 Betriebsanleitung

Original

Operating and maintenance

manual

Diagonal plow and Butterfly plow

Sivu 2 / 30

General

Congratulations on the purchase of your STARK Plow!

For us, the long lifecycle and efficiency of your new equipment is a priority. To keep the plow in top working condition,

read this manual carefully before using the equipment.

STARK products are engineered and manufactured in Finland, and each of them is equipped according to the needs of

the customer.

Never let anyone operate or maintain the device without reading this manual carefully! Always make sure that safety

precautions are observed in use and maintenance. Keep this manual for future reference and make sure to hand it over

to a new owner.

The cornerstones of the product development of STARK attachments are quality, durability and economy. The products

are engineered to be high-performing, safe and durable in professional use. Any feedback on our products is welcome

and contributes to the further development of our products. If you have any questions about the use or maintenance of

the plow, please contact us by e-mail: info@stark.fi

Visit our webpage www.stark.fi for the complete product range, including new products.

The manufacturer reserves the right for structural and technical changes without prior notice. Therefore, some pieces of

information given in the manual may have changed after printing this manual.

Read before use

Make sure you know your equipment before you start using it.

Equipment may be operated only by an individual who is thoroughly familiar with its use.

All operators must be properly instructed before use and maintenance of the equipment. Use by

individuals with insufficient instructions may pose serious risks to the operators themselves, to the

environment and the equipment.

When coupling the attachment to the base machine, make sure:

-that all locking cotters are intact and in order

-there is no pressure in the hydraulic system

-that hydraulic hoses are intact

-there is no skin contact to hydraulic oil when connecting hydraulic hoses

-not to pull by the hydraulic hoses, but only by the hydraulic fitting

During operation, pay attention to:

-safe, appropriate travel speed

-other traffic, people and animals

-danger zones and objects that block your view

-children

NEVER use the machine if there is someone in the danger zone.

NEVER go under the attachment.

 
Sivu 3 / 30 
 
Table of contents 
General.................................................................................................................................................2 
Read before use ...................................................................................................................................2 
DECLARATION OF CONFORMITY......................................................................................................4 
PURPOSE OF USE..............................................................................................................................5 
SAFETY PRECAUTIONS......................................................................................................................5 
IDENTIFICATION INFORMATION AND SPAREPARTS ........................................................................6 
1. Identification plate ............................................................................................................................ 6 
2. Maintenance services........................................................................................................................ 6 
MAIN PARTS OF THE PLOWS............................................................................................................7 
1. Diagonal plow RELAX......................................................................................................................... 7 
2. Diagonal plow.................................................................................................................................... 8 
3. Butterfly plow.................................................................................................................................... 9 
4. Butterfly plow RELAX....................................................................................................................... 10 
ATTACHING THE PLOW ..................................................................................................................11 
1. Attaching the plow to a base machine............................................................................................ 11 
OPERATING THE PLOW...............................................................................................................12 
1. Operating instructions..................................................................................................................... 12 
2. Adjusting blades .............................................................................................................................. 12 
3. Adjusting flatblades......................................................................................................................... 13 
4. Adjusting perforated blades............................................................................................................ 14 
5. Anti-Damage System -safety mechanism........................................................................................ 16 
6. Relief valve....................................................................................................................................... 17 
7. Adjusting the RELAX -blade system................................................................................................. 18 
8. Pin Float -technology....................................................................................................................... 21 
9. Transferring the plow...................................................................................................................... 23 
10. Detaching the plow...................................................................................................................... 23 
11. Diagonal plow and Diagonal plow RELAX accessories................................................................. 23 
12. Butterfly plow and Butterfly plow RELAX accessories................................................................. 23 
MAINTAINING THE PLOW...........................................................................................................24 
1. General safety precautions for the use and maintenance.............................................................. 24 
2. Tightening torque............................................................................................................................ 24 
3. Daily maintenance........................................................................................................................... 24 
4. Maintenance after 10 hours............................................................................................................ 24 
5. Maintenance after every 50 hours or weekly ................................................................................. 24 
6. Lubrication points............................................................................................................................ 25 
HYDRAULICS................................................................................................................................27 
WARRANTY POLICY .................................................................................................................30 
 

Sivu 4 / 30

1. DECLARATION OF CONFORMITY

The original manufacturer’s EC declaration of conformity:

Generic product name: Diagonal plow, Butterfly plow

Models: AL 3200, AL 3600, AL 4000, AL 3100 R, AL 3400 R, AL 3700 R, TA 3200, TA 3600, TA 4000, TA 3100 R, TA

3400 R, TA 3700 R

Manufacturer:

Lametal Ltd

Kaskenviertäjäntie 2 73100 LAPINLAHTI, Finland

tel. +358 17 731 565

Declares that the above-mentioned equipment meets the provisions of Directive 2006/42/EC on machinery and, where

applicable, complies with the standards

•SFS-EN ISO 12100-1,

•SFS-EN ISO 12100-2

•SFS-EN 1050

The person authorized to compile technical documentation:

Lassi Mehtonen

Managing director

Kaskenviertäjäntie 2

73100 Lapinlahti, FINLAND

Sivu 5 / 30

2. PURPOSE OF USE

Plows are used for clearing snow from streets and small / large areas.

Using to plow or move heavier material than snow is prohibited and will terminate warranty.

3. SAFETY PRECAUTIONS

Make sure you know your equipment before you start using it. Equipment may be operated only

by an individual who is thoroughly familiar with its use.

Before connecting hydraulics to the base machine, make sure that:

-there is no-one between the attachment and the base machine

-the base machine is turned off and the parking brake is on.

When coupling the attachment to the base machine, make sure that:

-all locking cotters are intact and in order

-hydraulic hoses are intact

-there is no skin contact to hydraulic oil when connecting hydraulic hoses

-you do not to pull by the hydraulic hoses, but only by the hydraulic fitting.

During operation, pay attention to:

-safe, appropriate travel speed

-other traffic, people and animals

-danger zones and objects that block your view

-children

-use of turn signal when driving

NEVER use the machine, if there is someone in the danger zone

NEVER go under the attachment

During maintenance, the hydraulics of the base machine MUST be turned off. The base machine MUST also be turned

off and the parking brake MUST be applied. The equipment must be properly supported, if maintenance can only be

performed by going under the equipment. Never go under the equipment if it is not properly supported.

Daily maintenance:

-check general condition of structures, make repairs if needed

-check the hydraulic hoses and fittings, and replace damaged parts

After every 50 hours of operation:

-lubricate points specified in later section of this manual

-check all bolts and nuts for tightness

Check all bolts, nuts and hydraulic fittings for tightness after the first day of operation!

If the equipment is not likely to be used for a longer period, clean it thoroughly after use and lubricate as instructed.

WARNING! Pressurized hydraulic hoses and components!

Sivu 6 / 30

4. IDENTIFICATION INFORMATION AND

SPAREPARTS

4.1. Identification plate

Identification plate is placed on the side of the equipment. The plate includes contact information, machine type, year of

manufacture, serial number and weight. (See an example of an identification plate in picture 1 below).

The first four numbers in the serial number indicate the month and year of manufacture (month first). The remaining five

numbers constitute the machine tracking number, which is stored in the manufacturer’s database (13971 in the example

below).

Picture 1. Identification plate

Take down the machine type and the serial number of your plow:

Product and model _______________________________Serial number___________________________________

4.2. Maintenance services

When replacing parts, use original, manufacturer spare parts only. By using original spare parts, you ensure dependable

operation of the plow and comply with the warranty policy. To facilitate the supply of spare parts, always inform the

manufacturer/retailer of the model and serial number of the plow (marked in the identification plate) when you order

spare parts.

For more information on maintenance and spare parts, please contact the STARK maintenance and spare part services

or your retailer.

Contact information for STARK maintenance services:

tel. +358 (0)17 731 565, e-mail info@stark.fi

tel. +358 (0)44 758 6221, e-mail parts@stark.fi

Sivu 7 / 30

5. MAIN PARTS OF THE PLOWS

5.1. Diagonal plow RELAX

Picture 2. Main parts of the diagonal plow RELAX

1. Plow’s frame

2. Steering frame

3. Floating frame

4. Support plate

5. Relax blade system

6. Blade frame

7. Hydraulic cylinder

Sivu 8 / 30

5.2. Diagonal plow

Picture 3. Main parts of the diagonal plow

1. Plow’s frame

2. Steering frame

3. Floating frame

4. Hydraulic cylinder

5. Support plate

6. Anti-damage system

Sivu 9 / 30

5.3. Butterfly plow

Picture 4. Main parts of the butterfly plow

1. Plow’s frame

2. Steering frame

3. Floating frame

4. Support plate

5. Anti-damage system

6. Hydraulic cylinder

Sivu 10 / 30

5.4. Butterfly plow RELAX

Picture 5. Main parts of the Butterfly plow

1. Plow’s frame

2. Steering frame

3. Blade frame

4. Relax blade system

5. Support plate

6. Floating frame

7. Hydraulic cylinder

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