Stober MDS 5000 Schulungshandbuch
I/O Terminal Module
Commissioning Instructions Installation
Connecting
V 5.6-H or later
09/2013 en
ID 441758.052
Commissioning Instructions I/O Terminal Module
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Table of contents
Table of contents
1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Notes on Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Component part of the product . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Operation in accordance with its intended use . . . . . . . . . . 5
2.3 Qualified personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.4 Installation and connection . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.5 Commissioning, operation and service . . . . . . . . . . . . . . . . 8
2.6 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.7 Presentation of notes on safety . . . . . . . . . . . . . . . . . . . . . . 9
3 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.1 X100-X103: Analog and Binary Signals. . . . . . . . . . . . . . . . 13
4.2 Encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.2.1 X120. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.2.2 X140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.2.3 BE encoder and BA encoder simulation . . . . . . . . . . . . . . . 27
4.3 X141: Motor temperature sensor . . . . . . . . . . . . . . . . . . . . . 29
Overview
Commissioning Instructions I/O Terminal Module
3ID 441758.05
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1Overview
I/O terminal module for standard SEA 5001
ID No. 49576
Description
• 2 analog inputs
• 2 analog outputs
• 5 binary inputs
• 2 binary outputs
I/O terminal module for resolver REA 5001
ID No. 49854
Terminals:
• 2 analog inputs
• 2 analog outputs
• 5 binary inputs
• 2 binary outputs
Encoder:
•Resolver
• EnDat® encoder 2.1 Sin-Cos
• TTL incremental encoder (simulation and evalutation)
• SSI encoder (simulation and evalutation)
• Stepper motor signals (simulation and evalutation)
The adapter is included with the REA 5001.
Inverter HW status of the inverter SEA 5001 REA 5001 XEA 5001
MDS 5000A 200 or higher Yes Yes HW status 11 or higher for the
accessories
MDS 5000 up to 199 Yes Yes Yes
Inverter HW status of the inverter SEA 5001 REA 5001 XEA 5001
SDS 5000A 200 or higher Yes Yes HW status 11 or higher for the
accessories
SDS 5000 up to 199 Yes Yes HW status 11 or higher for the
accessories
Overview
ID 441758.054
Commissioning Instructions I/O Terminal Module
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I/O terminal module for expanded XEA 5001
ID No. 49015
Terminals
• 3 analog inputs
• 2 analog outputs
• 13 binary inputs
• 10 binary outputs
Encoder:
• TTL incremental encoder (simulation and evaluation)
• Stepper motor signals (simulation and evaluation)
• SSI encoder (simulation and evaluation)
SSI connection cable X120
ID No. 49482
Description: For coupling the SSI interface X120 on the XEA 5001, 0.3 m
Notes on Safety
Commissioning Instructions I/O Terminal Module
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2 Notes on Safety
The devices may cause risks. For these reasons, comply with the following:
• The safety notes listed in the following sections and points
• The technical rules and regulations.
In addition, always read the appropriate documentation. STÖBER ANTRIEBSTECHNIK GmbH + Co. KG
accepts no liability for damages caused by non-adherence to the instructions or applicable regulations.
Subject to technical changes to improve the devices without prior notice. This documentation is purely a
product description. It does not represent promised properties in the sense of warranty law.
2.1 Component part of the product
The technical documentation is a component part of a product.
• Since the technical documentation contains important information, always keep it handy in the vicinity of
the device until the machine is disposed of.
• If the product is sold, disposed of, or rented out, always include the technical documentation with the
product.
2.2 Operation in accordance with its intended use
The SEA 5001, REA 5001 and XEA 5001 accessories are only intended for use with POSIDRIVE®
MDS 5000 and POSIDYN® SDS 5000.
Use with other devices is not permitted
Notes on Safety
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Commissioning Instructions I/O Terminal Module
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2.3 Qualified personnel
Since the devices may harbor residual risks, all configuration, transportation, installation and commissioning
tasks including operation and disposal may only be performed by trained personnel who are aware of the
possible risks.
Personnel must have the qualifications required for the job. The following table lists examples of occupational
qualifications for the jobs:
Tab. 2-1: examples of occupational qualifications
In addition, the valid regulations, the legal requirements, the reference books, this technical documentation
and, in particular, the safety information contained therein must be carefully
•read
• understood and
• complied with
Activity Possible occupational qualifications
Transportation and storage Worker skilled in storage logistics or comparable
training
Configuration - Graduate engineer (electro-technology or
electrical power technology)
- Technician (m/f) (electro-technology)
Installation and connection Electronics technician (m/f)
Commissioning
(of a standard application)
- Technician (m/f) (electro-technology)
- Master electro technician (m/f)
Programming Graduate engineer (electro-technology or
electrical power technology)
Operation - Technician (m/f) (electro-technology)
- Master electro technician (m/f)
Disposal Electronics technician (m/f)
Notes on Safety
Commissioning Instructions I/O Terminal Module
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2.4 Installation and connection
Installation and connection work are only permitted after the device has been isolated from the power!
The accessory installation instructions allow the following actions during the installation of accessories:
• The housing in the upper slot can be opened
• The housing in the bottom slot can be opened.
Opening the housing in another place or for other purposes is not permitted.
The accessory installation instructions allow the following actions during the installation of accessories:
• The housing in the upper slot can be opened.
Opening the housing in another place or for other purposes is not permitted.
Use only copper lines. For the line cross sections to be used, refer to DIN VDE 0298-4 or DIN EN 60204-1
Appendix D and Appendix G.
Protect the device from falling parts (pieces of wire, leads, metal parts, and so on) during installation or other
tasks in the switching cabinet. Parts with conductive properties inside the inverter can cause short circuits or
device failure.
The motor must have an integrated temperature monitor with basic isolation in acc. with EN 61800-5-1 or
external motor overload protection must be used.
The permissible protection class is protective ground. Operation is not permitted unless the protective
conductor is connected in accordance with the regulations.
Comply with the applicable instructions for installation and commissioning of motor and brakes.
Notes on Safety
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Commissioning Instructions I/O Terminal Module
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2.5 Commissioning, operation and service
Remove additional coverings before commissioning so that the device cannot overheat. During installation,
provide the free spaces specified in the projecting manuals to prevent the inverter from overheating.
The housing of the drive controller must be closed before you turn on the supply voltage. When the supply
voltage is on, dangerous voltages can be present on the connection terminals and the cables and motor
terminals connected to them. Remember that the device is not necessarily de-energized after all indicators
have gone off.
When network voltage is applied, the following are prohibited:
• Opening the housing
• Connecting or disconnecting the connection terminals
• Installing accessories
Before carrying out any work on the machine, observe all the following five safety regulations in the above-
mentioned sequence:
1. Enable. Ensure that you also activate the auxiliary circuits.
2. Secure against switching on.
3. Ensure that the parts are de-energized.
4. Earth and short-circuit.
5. Cover or isolate any live neighboring parts.
You can then start your work on the drive controller. Repairs may only be performed by STÖBER
ANTRIEBSTECHNIK GmbH + Co. KG.
Send defective devices together with a fault description to:
STÖBER ANTRIEBSTECHNIK GmbH + Co. KG
Department VS-EL
Kieselbronner Str.12
75177 Pforzheim
GERMANY
2.6 Disposal
Please comply with the latest national and regional regulations! Dispose of the individual parts separately
depending on their nature and currently valid regulations such as, for example:
• Electronic scrap (PCBs)
• Plastic
• Sheet metal
• Copper
•Aluminum
Information
Please note that the discharge time for the intermediate circuit
capacitors is 5 min. You can only ensure that the parts are de-
energized after this time.
Notes on Safety
Commissioning Instructions I/O Terminal Module
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2.7 Presentation of notes on safety
NOTICE
Notice
means that property damage may occur
if the stated precautionary measures are not taken.
CAUTION!
Caution
with warning triangle means that minor injury may occur
if the stated precautionary measures are not taken.
WARNING!
Warning
means that there may be a serious danger of death
if the stated precautionary measures are not taken.
DANGER!
Danger
means that serious danger of death exists
if the stated precautionary measures are not taken.
Information
indicates important information about the product or a highlighted
portion of the documentation which requires special attention.
Installation
ID 441758.0510
Commissioning Instructions I/O Terminal Module
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3 Installation
WARNING!
Danger of injury/death and property damage due to electric shock!
Before installing accessories, turn off all voltage supplies! Then wait 5 minutes for the DC link capacitors
to discharge. Never begin with accessory installation until after this!
NOTICE
Danger of property damage from incorrect installation of the devices!
It is essential to comply with the following installation instructions to avoid damage to the devices.
You will need one of the following accessory parts before you can connect binary and analog signals to the
inverter. Installation is the same for all four accessory parts.
• SEA 5001, ID no. 49576
• REA 5001, ID no. 49854
• XEA 5001, ID no. 49015
You will need:
• A Phillips screwdriver
• The screws which are pre-mounted on the accessory.
Information
Note that the installation of accessories is identical in POSIDRIVE®
MDS 5000 and POSIDYN® SDS 5000. Only POSIDRIVE®
MDS 5000 is shown in the installation instructions for clarity.
Installation of an SEA 5001, REA 5001 or XEA 5001 in an MDS 5000
1. Unlock the snap catch on the inverter cover:
Andere Handbücher für MDS 5000
1
Dieses Handbuch passt für folgende Modelle
3
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