Stratasys Dimension BST 1200 Bedienungsanleitung

BST 1200 / SST 1200

User Guide

DimensionBST1200/SST1200UserGuide

Notice

The information in this document is subject to change without notice.

STRATASYS, INC. MAKES NO WARRANTY OF ANY KIND WITH REGARD TO THIS MATE-

RIAL, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANT-

ABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Stratasys, Inc. shall not be liable

for errors contained herein or for incidental or consequential damages in connection with

the furnishing, performance, or use of this material.

This equipment has been tested and found to comply with the limits for a Class A digital

device, pursuant to part 15 of the FCC Rules. These limits are designed to provide rea-

sonable protection against harmful interference when the equipment is operated in a

commercial environment. This equipment generates, uses and can radiate radio fre-

quency energy and, if not installed and used in accordance with the instruction manual,

may cause harmful interference to radio communications. Operation of this equipment in

a residential area is likely to cause harmful interference in which case the user will be

required to correct the interference at his own expense.

Changes or modifications to the Dimension system not expressly approved by Stratasys,

the party responsible for compliance, could void the user’s authority for use.

possession are restricted by an agreement with Stratasys per software copyright. No part

of this document may be photocopied, reproduced or translated into another language

without the prior written consent of Stratasys, Inc. Printed in the USA.

Stratasys, Dimension, and Catalyst are registered trademarks of Stratasys, Inc.

Krytox, Windows 2000, and Windows XP are registered trademarks of their respective

companies.

April 2006

The Dimension system conforms with the following standards, in

accordance with the EU Machinery, Low Voltage and Electromagnetic

Compatibility Directives: EU 89/392/EEC, EU 98/37/EEC, EU 73/23/EEC

amended by 93/68/EEC, EU 89/336/EEC

Dimension BST 1200 / SST 1200 User Guide

Introduction

Dimension is designed with ultimate simplicity in mind. The system

enables you to build parts quickly, even if you’ve never used a 3D

printer before. Its display panel prompts you to press a few keys to

get you modeling quickly.

The system models with ABS plastic, so modeled parts are strong

and durable. ABS also ensures you’ll be able to drill, tap, sand, and

paint your creations. With the speed and convenience of

Breakaway Support Technology (BST) or Soluble Support

Technology (SST), your completed parts are quickly available for

review and test.

Dimension is an innovative combination of proprietary hardware,

software, and material technology.

Congratulations…

you’ve made a smart choice!

DimensionBST1200/SST1200UserGuide

How To Use This Manual

This User’s Guide is laid out in easy to follow sections which cover

Set-up, Operation, Maintenance, and Troubleshooting of your

Dimension printer. Be sure to read each section carefully so that

you will get the best performance from your system.

Highlighted Information

The manual is written in a step-by-step format so as to guide you

through a variety of operational tasks. Information of particular

importance is presented in one of three formats

NOTE

A NOTE is used to highlight a specific point or to provide an

operational tip. While useful, a NOTE does not indicate a

procedure that can cause injury or damage if it is not

followed. A NOTE will follow the paragraph of instruction to

which it relates.

The Dimension printer guides you through operational tasks from a

User Interface (UI) on the front panel of the printer. Throughout the

User Guide, text representing messages that appear on the UI are

presented in a specific format. Interface Messages appear as

a bold, serif, fixed-pitch (mono-space) font.

WARNING

A WARNING indicates a procedure that

may cause Injury to an operator if the

procedure is not followed. A WARNING

will precede the paragraph of instruction

to which it relates.

CAUTION

A CAUTION indicates a procedure that

may cause Damage To Equipment if the

procedure is not followed. A CAUTION

will precede the paragraph of instruction

to which it relates.

Dimension BST 1200 / SST 1200 User Guide

Sections Of The Manual

Overview...

Provides a quick reference for the layout of the printer and its

operating components. Overview also provides a quick reference

for sources of additional information and printer supplies.

Setup...

Guides you through the initial printer installation and setup. Topics

include unpacking, connecting power, installing software, and

connecting to a computer network. Generally, topics in setup are

only accomplished during installation or relocation of the printer.

Operation...

Further develops your understanding of the printer by presenting

the User Interface, Loading and Unloading of Material, Building

Parts, Removing Completed Parts, and Removing Support

Material. The tasks presented are common procedures

accomplished during the normal operation of the printer.

Maintenance...

Lists several tasks that you will need to perform to keep your

printer performing at its best. Some tasks are ‘As Needed’ while

others are determined by a set number of printer hours (CatalystEX

includes an odometer of printer hours). ‘House Cleaning’, Axis

Maintenance, Tip Cleaning Assembly Replacement, Chamber

Light Bar Replacement, Tip Area Clean-up, and Tip Replacement

are procedures that you can perform with the help of the User

Guide.

Troubleshooting..

Allows you to perform some problem diagnosis and correction

procedures in the event that your printer has a problem. A

Troubleshooting Checklist, Fault Determination Codes, and a

procedure to recover from a Loss of Extrusion are provided.

DimensionBST1200/SST1200UserGuide

Dimension BST 1200 / SST 1200 User Guide

Table of Contents

Introduction................................................................................3

How To Use This Manual.........................................................4

Highlighted Information .................................................................. 4

Sections Of The Manual................................................................. 5

Overview...................................................................................11

Finding More Information.......................................................13

Setting up Dimension................................................................... 13

Using Dimension.......................................................................... 13

Supplies .................................................................................14

Setup.........................................................................................15

Workspace.............................................................................15

Unpacking..............................................................................16

Installing Forklift Access Covers............................................18

Power Connections................................................................18

Powering On Dimension ........................................................20

Insert Modeling Base .............................................................21

Installing Software..................................................................22

Networking Your Printer.........................................................23

Connecting Directly To Your PC............................................26

Operation..................................................................................29

Display Panel and Keypad.....................................................29

Inserting a Modeling Base......................................................30

Powering On Dimension ........................................................30

Powering Off Dimension ........................................................31

Cycling Power........................................................................31

Loading Material.....................................................................32

Unloading Material.................................................................35

DimensionBST1200/SST1200UserGuide

Building a Test Part................................................................37

Sending Your CAD File to the System...................................37

Building a Part from Your File...................................................... 39

Chamber Lights......................................................................39

Pausing Build .........................................................................40

Resuming Build from Pause Mode.........................................40

Resuming Operations from Standby Mode............................40

Canceling a Job......................................................................41

Removing a Completed Part..................................................41

Removing Support Material....................................................42

Breakaway Supports.................................................................... 42

Soluble Supports.......................................................................... 43

Maintenance.............................................................................45

Startup Kit Tools.....................................................................45

After Each Build......................................................................46

Empty Purge Container................................................................ 46

500 Hour Maintenance...........................................................46

Clean Fan Filter............................................................................ 46

Tip Cleaning Assembly (Brush/Flicker Assembly) ....................... 47

2000 Hour Maintenance.........................................................49

Axis Maintenance......................................................................... 49

As Needed Maintenance........................................................50

Remove Debris Buildup ............................................................... 50

Vacuum Build Chamber............................................................... 50

Clean Door Glass......................................................................... 50

Chamber Light Bar....................................................................... 50

Tip Area Clean-up........................................................................ 51

Tip Shroud Replacement ............................................................. 52

Tip Replacement.......................................................................... 53

Dimension BST 1200 / SST 1200 User Guide

Troubleshooting ......................................................................59

Troubleshooting Checklist......................................................59

Fault Determination Codes ....................................................61

Loss of Extrusion....................................................................61

Diagnosing Loss of Extrusion....................................................... 61

Recovering From Loss of Extrusion............................................. 63

DimensionBST1200/SST1200UserGuide

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