Subaru RGX3000 Bedienungsanleitung

SERVICE

MANUAL

RGX3000, 3800, 5100

GENERATORS

Models

PUB-GS6679

Rev. 07/09

Robin America, Inc.

905 Telser Road • Lake Zurich, IL 60047 • Phone: 847-540-7300• Fax: 847-438-5012

e-mail: [email protected] • www.subarupower.com

CONTENTS

Section Title Page

1. SPECIFICATIONS...........................................................1

2.PERFORMANCECURVES ....................................................2

3. GENERALDESCRIPTION.....................................................8

4.RANGEOFAPPLICATIONS..................................................14

5.MEASURINGPROCEDURES.................................................17

5-1MEASURINGINSTRUMENTS..............................................17

5-2ACOUTPUTMEASURING.................................................19

5-3DCOUTPUTMEASURING ................................................19

5-4 MEASURING INSULATION RESISTANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

6.CHECKINGFUNCTIONALMEMBERS..........................................21

6-1RECEPTACLES.........................................................21

6-2CIRCUITBREAKER......................................................22

6-3STATOR...............................................................23

6-4ROTORASSEMBLY......................................................24

6-5BRUSH................................................................25

6-6 A.V.R. (AUTOMATIC VOLTAGE REGULATOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

6-7DIODESTACK..........................................................27

6-8OILSENSOR ...........................................................28

7.DISASSEMBLYANDASSEMBLY .............................................29

7-1PREPARATIONandPRECAUTIONS ........................................29

7-2DISASSEMBLYPROCEDURES ............................................29

7-3COMPONENTPARTS....................................................32

7-4ASSEMBLYPROCEDURES ...............................................37

7-5 CHECKING, DISASSEMBLY and REASSEMBLY of the CONTROL PANEL . . . . . . . . . .47

8.TROUBLESHOOTING.......................................................48

8-1NOACOUTPUT.........................................................48

8-2ACVOLTAGEISTOOHIGHORTOOLOW...................................49

8-3 AC VOLTAGE IS NORMAL AT NO-LOAD, BUT THE LOAD CANNOT BE APPLIED. . . .50

9. WIRINGDIAGRAM .........................................................52

NOTE

This Service Manual excludes information for engine.

As for the total servicing information as a generator set, please refer in conjunction with the

Robin EX13/17/21/27 and EX30 OHC Engine Service Manual.

- 1 -

1. SPECIFICATIONS

MODEL

Type

Starting system

Model

Type

Voltage regulating system

VA (W)

Rated output

Rated current

AC Output

Rated voltage

Fuel tank capacity

Engine oil capacity

Spark plug

Dry weight

Specifications are subject to change without notice.

*1: ( ) shows the filled amount up to the "LEVEL" position.

*2: ( ) shows dimensions with Battery frame.

*3: ( ) shows dry weight with Electric starter.

Displacement

ROBIN, Air-cooled, 4-stroke, OHC, Gasoline Engine

211

Length

Width

Height

Recoil

starter Electric starter / Recoil

17.8

(21.5)*1

BR-6HS (NGK)

0.6

12.8

(16.6)*1

Fuel Automotive Unleaded Gasoline

Fuse-less circuit breaker

Rated current

Safety device type

8.3

DC Output

Rated power factor 1.0

AVR type

RGX3800 RGX5100RGX3000

EX30DEX17D

287169

Brush, self-exciting, 2-poles, single phase

2900

110,120, 220, 110/220, 120/240110,120, 220, 110/220, 120/240110,120, 220, 110/220, 120/240

110, 220, 110/220, 230, 240110, 220, 110/220, 230, 240110, 220, 110/220, 230, 240

V 60 Hz

50 Hz

60 Hz

50 Hz

60 Hz

50 Hz

Rated voltage

Safety device type Fuse-less circuit breaker

2400 4200

EX21D

675

(925)*2

600 620

(870)*2

510420 450

570500 500

(79)*3

47 52

(57.5)*3

Direction of rotation Counter - clockwise

1.0

26.4, 24.2, 13.2, 26.4/13.2, 24.2/12.1

21.8, 20, 10.9, 21.8/10.9, 20/10 38.2, 35, 19.1, 38.2/19.2, 35/17.5

24002000 3600

21.8, 10.9, 21.8/10.9, 10.4, 10

18.2, 9.1, 18.2/9.1, 8.7, 8.3 32.7, 16.4, 32,7/16.4, 15.7, 15

Engine Generator

Dimension

- 2 -

2. PERFORMANCE CURVES

1600

2000

2400

2800

400

800

1200

210

215

220

225

230

235

0 2 4 6 8 10 12

Voltage (V) Frequency (Hz)

Output (VA)

Current (A)

Voltage (V)

Frequency (Hz)

Output (VA)

•RGX3000

50Hz-220V

2000

2400

2800

3200

400

800

1200

1600

225

230

235

02 4 6 8 10 12

Voltage (V) Frequency (Hz)

Output (VA)

Current (A)

Voltage (V)

Frequency (Hz)

Output (VA)

50Hz-230V

- 3 -

Voltage (V) Frequency (Hz)

Output (VA)

Current (A)

1600

2000

2400

2800

400

800

1200

240

245

0 2 4 6 8 10 12

Voltage (V)

Frequency (Hz)

Output (VA)

50Hz-240V

Voltage (V)

Frequency (Hz)

Output (VA)

2000

2400

2800

3200

62.5

57.5

400

800

1200

1600

110

115

120

125

130

04812 16 20 24 28

Voltage (V) Frequency (Hz)

Output (VA)

Current (A)

60Hz-120V

- 4 -

2400

2800

3200

3600

4000

400

800

1200

1600

2000

220

225

230

02 4 6 8 10 12 14 16

Voltage (V) Frequency (Hz)

Output (VA)

Current (A)

Voltage (V)

Frequency (Hz)

Output (VA)

•RGX3800

50Hz-220V

2000

2400

2800

3200

400

800

1200

1600

225

230

235

0 2 4 6 8 10 12

Voltage (V) Frequency (Hz)

Output (VA)

Current (A)

Voltage (V)

Frequency (Hz)

Output (VA)

50Hz-230V

- 5 -

2000

2400

2800

3200

3600

400

800

1200

1600

235

240

245

250

024 6 8 10 12 14

Voltage (V) Frequency (Hz)

Output (VA)

Current (A)

Voltage (V)

Frequency (Hz)

Output (VA)

50Hz-240V

Voltage (V)

Frequency (Hz)

Output (VA)

Voltage (V) Frequency (Hz)

Output (VA)

Current (A)

2500

3000

3500

4000

62.5

57.5

500

1000

1500

2000

220

[110]

230

[115]

240

[120]

250

[125]

0816 24 32

60Hz-120/240V

- 6 -

•RGX5100

50Hz-220V

Voltage (V) Frequency (Hz)

Output (VA)

Current (A)

3000

3600

4200

4800

600

1200

1800

2400

4 8 12 16 20

225

230

235

Voltage (V)

Frequency (Hz)

Output (VA)

50Hz-230V

N / A

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