SURGEMASTER SM11000LHE Bedienungsanleitung

SURGEMASTER PORTABLE GENERATOR

SM11000LHE

OPERATING INSTRUCTIONS

AND PARTS MANUAL

12KWG062003 PRINTED IN CANADA

Warranty

WarrantyWarranty

Warranty

This product is warrant d to b fr of d f cts in mat rials and work-

manship und r normal us and s rvic , for a p riod of on y ar from

th dat of purchas , wh n op rat d and maintain d in accordanc

with th Op rating and Maint nanc Instructions suppli d with this unit.

This warranty do s not cov r misus or n glig nc .

This warranty is xt nd d only to th original purchas r. Warranty is

void if r pairs ar att mpt d by anyon oth r than an Authoriz d S r-

vic C nt r.

If difficulty d v lops with this product, you should contact your n ar st

Authoriz d R pair C nt r or distributor. Only th s locations ar au-

thoriz d to mak r pairs to th product or aff ct r plac m nt of d f c-

tiv parts, which will b don at no charg within a r asonabl tim af-

t r r c ipt of th product. Units or parts should b r turn d at th cus-

tom r’s xp ns to th n ar st r pair location or Authoriz d S rvic

C nt r. Pack unit in a strong carton and pad tightly to avoid damag .

Damag in transit is not cov r d by warranty. Includ original purchas

r c ipt with any claim [k p a copy for your fil s].

Th distributor’s liability und r warranty is limit d to r pair of th prod-

uct and /or r plac m nt of parts and is giv n to th purchas r in li u of

all oth r r m di s including incid ntal and cons qu ntial charg s.

Th r ar no warranti s, xpr ss d or impli d oth r than thos sp ci-

fi d h r in.

For th n ar st Authoriz d S rvic C nt r call:

T l.: 519-699-9283

Fax: 519-699-4146

Manufactur d by:

EMB MFG. Inc

4144 Boom r Lin ,

St. Cl m nts, ON

N0B 2M0

Phon : 519-699-9283 Fax: 519-699-4146

Setup Information

Wheel kit installation instructions.

1. R mov this bolt on ith r sid .

2. Fold l g down.

3. Install bolt which was r -

mov d from # 1.

4. Install axl through fram .

5. Install plastic cap and ins rt cott r pin.

PRODUCT SPECIFICATIONS

Th Surg mast r SM11000LHE g n rator has b n d sign d with as

of portability, qui t op ration, d p ndability and v rsatility in mind. This

g n rator is pow r d by Honda's prov n and r liabl ngin , which f a-

tur s Oil Al rt for nhanc d op rational r liability. Th alt rnator f atur s

a brushl ss d sign liminating th n d for costly carbon brush r plac -

m nt and incr as s th s rvic lif of th g n rator.

Id ally suit d for camping, boating, farm, hous hold, workshop and con-

struction usag , this g n rator is id al wh n r mot , or back-up pow r is

r quir d.

In ord r to d t rmin th pow r r quir m nts of th quipm nt you wish

to op rat , pl as consult th chart on th n xt pag . Th ratings indi-

cat d ar approximations only. You should always ch ck th startup and

running wattag r quir m nts of th quipm nt you int nd to us .

You can also ch ck out your wattag r quir m nts at www.wattsize.ca

Model SM11000LHE

Engine

20 HP HONDA OHV

AC Output (watt )

- maximum

11,000

- rated continuou

10,000

Rated Amperage (A) [120V]

84/120V

[240V]

42/240V

Frequency (Hz)

Voltage (volt )

120/240

Fuel Tank Capacity (l)

Run time (hour )- 1/2 load

- full load

Weight (lb )

348

Dimen ion (inche )

- length

- width

- height

Oil Alert Sy tem

YES

Overload protection

YES

Sy tem Starting

ELECTRIC

Generator U age Start Watt Running Watt 20-12000E

Refrigerator, Freezer 2500 700 Y

Toa ter 1050 Y

Microwave 950 Y

Coffee Maker 1500 850 Y

Wa hing Machine 2000 750 Y

Furnace Fan 1400 700 Y

Sump Pump 2500 600 Y

TV 350 Y

Circular Saw 1500 750 Y

Drill 1000 250 Y

Sander 1000 375 Y

Y= WILL OPERATE C= CHECK EQUIPMENT WATTAGES PLEASE NOTE THAT

THIS CHART REPRESENTS A SAMPLE OF APPLICATIONS ONLY.

Safety Precaution

Careful operation i your be t in urance to prevent accident and

mi hap . Read thi ection carefully before operating your genera-

tor. All operator , no matter how much experience they have ac-

quired, hould familiarize them elve with the capabilitie of thi

generator and the precaution outlined in thi manual.

1. To pr v nt l ctrical shocks, do not op rat this g n rator in th

rain or with w t hands.

2. Do not r fu l th ngin whil it is in op ration or is still hot.

3. Do not r fu l th ngin n ar op n flam s, pilot lights, or sparking

l ctrical d vic s ( .g. pow r tools, w ld rs, or grind rs).

4. Th ngin should b r fu l d in a w ll-lit ar a.

5. Avoid fu l spillag .

6. Do not us any oth r fu l xc pt gasolin (or as sp cifi d by th

ngin manufactur r).

7. Do not op rat th g n rator n ar flammabl products.

8. Do not op rat th g n rator in ar as with poor v ntilation. Th

xhaust fum s contain carbon monoxid , a poisonous, odorl ss,

invisibl gas. Prolong d xposur can l ad to unconsciousn ss and

d ath.

9. Do not conn ct th g n rator to a comm rcial pow r lin .

10. Do not op rat any g n rator with missing or brok n parts. Con-

tact your d al r for r plac m nt parts.

11. Th g n rator should b ground d in damp or highly conductiv

conditions.

12. Do not op rat with damag d or d f ctiv xt nsion cords, or

pow r cords. N v r op rat any l ctrical quipm nt with damag d

or d f ctiv cords.

13. Always ch ck th ngin oil l v l b for starting. Fill as n c ssary

r f rring to th Honda Engin Own rs Manual for th sp cifi d n-

gin oil.

14. Do not cov r th g n rator whil it is in op ration. Ov rh ating can

r sult in damag d quipm nt.

15. For storag , do not cov r th g n rator until it has compl t ly

cool d down.

16. Th ambi nt t mp ratur should not xc d 100°F/40°C.

B for starting, r ad and und rstand all saf ty instructions includ d in

this manual.

Starting Operation

1. Locat th g n rator on flat t rrain, away from wat r hazards and/or

flammabl liquids. Ch ck all l ctrical cords for crack d or xpos d

wir s. R plac if n c ssary.

2. Follow th ngin starting proc dur s contain d in th Honda Engin

Own rs Manual. Onc start d, allow th ngin to r ach op rational

t mp ratur for a f w minut s without applying load on th alt rnator.

3. Mak sur that th applianc is switch d off b for conn cting it to

th g n rator. Do not mov th g n rator whil it is running.

4. B sur to ground th g n rator if th conn ct d applianc is

ground d. Failure to ground the generator may lead to electrical

hock.

5. If th g n rator is ov rload d, or short-circuit d, a br ak r switch is

automatically tripp d, pr v nting l ctrical curr nt from b ing suppli d

to th applianc . Ch ck th applianc to nsur that th start-up watt-

ag r quir m nts do s not xc d th capacity of th g n rator. Pr ss

th r s t button.

Shutdown Procedure

1. Turn off th pow r switch of th l ctrical applianc and disconn ct

from th g n rator.

2. Allow th ngin to cool down for approximat ly 3 minut s at no

load.

3. R f r to th Honda Engin Own r's Manual for ngin shutdown pro-

c dur s.

4. R mov any mud, dirt or cond nsation from th g n rator. Stor in a

dry plac .

Maintenance and Storage

(Pl as r f r to th Honda Engin Own r's Manual)

P riodic insp ction and maint nanc of th Honda ngin ar ss ntial

if a high l v l of p rformanc is to b maintain d. R gular maint nanc

will also nsur a long s rvic lif . Th r quir d s rvic int rvals and

kind of maint nanc to b p rform d ar d scrib d and outlin d in th

Honda Engin Own r's Manual.

Tran portation and Storage

(Pl as r f r to th Honda Engin Own r's Manual)

Wh n transporting th g n rator, turn th fu l valv OFF and k p th

ngin l v l to pr v nt fu l spillag .

Wh n th g n rator will b stor d ov r long p riods, carry out th fol-

lowing maint nanc . (Pl as r f r to th Honda Engin Own r's Man-

ual)

a) Stor th g n rator in a w ll-v ntilat d, low humidity ar a.

b) Cl an ach part with an oil-soak d rag.

c) Chang th ngin oil.

d) Cl an th air cl an r.

) Empty th gasolin from th fu l tank and carbur tor.

f) Pull th r coil start r until r sistanc is f lt, l aving th handl in that

position.

Caution: Never u e water to clean the generator.

Setup Information

Po ition De cription Quantity Part #

1 Batt ry Hold Down Kit 1 G20010

2 50 amp, 250 volt Straight Blad R c ptacl 1 G20011

3 30 amp, 125/250 volt Twist Lock R c. 1 G20012

4 50 amp, 125/250 volt Twist Lock R c. 1 G20013

5 50 amp Main Switch Br ak r 1 G20014

6 30 amp Br ak r 1 G20015

7 30 amp, 125 volt Twist Lock R c. 1 G20016

8 125 volt Dupl x R c. 2 G20017

9 15 amp Pop-out Br ak r 2 G20018

10 Charging Coil 1 G20019

11 Gas Cap 1 G20020

12 Ignition Switch 1 G20021

13 Chok Cabl 1 G20022

14 Gas Tank Scr n 1 G20023

15 Fram 1 C50150

16 Muffl r 1 G20025

17 Gas Tank 1 G20026

18 Muffl r Cov r 1 G20027

19 El ctrical Box 1 G20028

20 R c ptacl Fac Plat 1 C50151

21 Batt ry Cabl s 2 G20039

22 Rubb r Mounts 4 G20041

Compl t Engin 1 GX620

12V batt ry (lawn & gard n typ ) 1 BATT3

Engin Oil filt r 1 G20055

Hourm t r 1 G25305

Po ition De cription Quantity Part #

1 GRID 1 G20042

2 TERMINAL BOX LID 1 G20043

5 TERMINAL BOARD 1 G20044

8 FRAME AND STATOR

N/A

14 ROTATING INDUCTOR 1 N/A

15 FAN 1 G20045

19 NON-DRIVE END BEARING (6306-2RS) 1 G20046

26 DIODE 1 G20047

27 VANSTOR 1 G20048

29 SECURING STUD

***

39 PROTECTION SCREEN 1 G20049

40 FIXING RING 1 G20050

65 CAPACITOR 1 G20051

75 RUBBER CUP 1 G20052

107 RUBBER CAP 1 G20053

COMPLETE ALTERNATOR 1 G20054

ALTERNATOR PARTS LIST

SM11000LHE WIRING DIAGRAM

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