Tamas Z-Block Bedienungsanleitung
Installaon and Assembly Guide
Z-Block
Hydronic Zoning Block
www.tamashydronic.com
Tamas Hydronic Systems
User Guide
Z-Block Manual version 1.3
Page 2
Tamas Hydronic Systems
Table of Contents
Introduction 3
Components 4
Operation 5
Technical Data 6 - 7
Applications 8 - 13
Assembly 14 - 17
Included Components 18
Optional Accessories 19
Limited Warranty 20
Table of Contents
* Note:
The following parts lists and applicaon drawings are general samplings. Each
conguraon dictates the required components. See the Technical Data secon of the
manual for specic informaon on each part in your parcular variaon of the Tamas
Zone Block.
This User Guide is Applicable to:
Tamas Z-Block
025-0050 Z-Block ( Tamas Zone Block Kit) Box Product
Tamas Hydronic Systems Inc. Page 3
Tamas Hydronic Systems
Overview
The Tamas Z-Block is a device combining a hydraulic separator and
distribuon manifold pump header used in heang systems. The Z-Block
is an expandable zone pumping system, designed to work as a boiler
pump, injecon pump, or as a zoning pump.
It can be expanded with other Zone Blocks to suit a variety of residenal,
commercial and Industrial applicaons. The Z-Block is easy to assemble
and install, making it suitable for all skill levels. This unique design allows
the Z-Block to be installed in a variety of small spaces for new installaons
or retro-ts.
Main Features
• Fully customizable, with the opon to add pieces to accommodate
for specic job requirements
• Expandable for any residenal applicaon
• Adaptable, the 1 ¼” diameter manifold can accomodate large ow
rates
• Flexible, it can be used as an injecon pump, boiler pump, zone pump
• ETL approved
Introduction
Z-Block Manual version 1.3
Page 4
Tamas Hydronic Systems
Components
1
6
89
10
7
34
2
5
1UPS 15-58 Three Speed Pump
2Supply/Return Manifold
3Built-in Autovent
4Pressure & Temperature Sensor
(Oponal)
51 1/4” High Flow Rate Adapter with
Sweat Connecons
6Z-Block Expansion Connecons
7End Cap with Sensor Port
83/4” Sweat Connecons
9Bult-in Purge Valve
10 Built-in Check Valve
Components
Tamas Hydronic Systems Inc. Page 5
Tamas Hydronic Systems
Operation
System
Supply
System
Return
Zone Return
In
Zone Supply
Out
1
2
3
4
System
Supply
System
Return
Zone Return
In
Zone Supply
Out
1
2
3
4
Operation
The Z-Block distribuon manifold works in the following way: The heang uid
from the heat emier enters via connecon 1, and returns via connecon 2.
Delivery to the zone system is via the lower right connecon on the Z-Block. The
uid returning from the zone system (connecon 3) ows towards the pump
(connecon 4).
Z-Block Manual version 1.3
Page 6
Tamas Hydronic Systems
Technical Data
Zone/Boiler Pump
Technical Data
Speed Number: 3
Max-Flow: 17.2 US gpm
Head Max: 19.36
Max. Operang Pressure: 45 psi
Max. Temperature: 203°F (95°C)
Pumped Liquid: Water or Ethylene Glycol up to 50% Concentrate
Electrical Data
Main Frequency: 60 Hz
Rated Voltage: 1 x 115 V
Current in Speed 1: 0.55 A
Current in Speed 2: 0.66 A
Current in Speed 3: 0.75 A
*Dimensions are in Inches [Millimeters]
[130]
5.118
[115]
4.528
[35]
1.378
[40]
1.575
[56]
2.205
[198.80]
7.827
[200.45]
7.892
Performance
HI
MED
LOW
20
18
16
14
12
10
8
6
4
2
0
0 2 4 6
GPM
Ft
8 10 12
Tamas Hydronic Systems Inc. Page 7
Tamas Hydronic Systems
Technical Data
Mixed OutHigh Temp
In
Low Temp
In
Low Temp
Out
Pressure drop [kPa]
100
50
20
10
5
00300200105015 20
Flow
[m3/h] [l/min] [l/s] Kvs m 3/h
2
1
0.5
0.2
0.1
0.05
5
2
1
0.5
0.2
10
4.5 – 4.8*
1.5 – 1.6
1.2 – 1.3
2.2 – 2.5
3.4 – 3.6
3.0 – 3.2
CAPACITY DIAGRAM
* Only underfloor heang applicaons
Technical Data
Temperature Range: 45°C - 65°C
Kvs: 3.5
Flow Diagram
3-Way Mixing Valve (Optional)
Z-Block Manual version 1.3
Page 8
Tamas Hydronic Systems
Applications
CLIENT
:
Date
Checked
:
Drawan
:
Fernando
Tom
Tom
19
/
004
/
2017
19
/
04
/
2017
19
/
04
/
2017
Size
B
DWG
.
No
.
Scale
:
Rev
.
1
2
Sheet
1
of
1
Boiler Pump
Approvals
Approved
:
Proprietary Information
:
The information contained in this document is the property of Thamas hydronic Systems
Inc
.
except as specifically authorized in writing Tamas Hydronic Systems Inc
.
The holder
document
:
(
1
)
Shall keep all information contained herein confidential and shall protect same in
whole or in part from disclosure and dissemination to all third parties
.
(
2
)
Shall use same for operation and maintenance purposes only
.
Applications
The Tamas Z-Block is designed to be assembled and installed in mulple
conguraons and orientaons.
1) Boiler Pump
As a boiler pump in a mulple zone applicaon. You must use oponal part
#025-0005 180° End Connecon for creang primary/secondary piping
arrangement. See page 9 for Z-Block inverted pump conguraon.
Zone Pumps
Boiler Pump
with 180° End
Connector
Tamas Hydronic Systems Inc. Page 9
Tamas Hydronic Systems
Applications
Rotang the Pump Head
When using the Z-Block as boiler/injecon pump, connect the Z-Block to the
manifold in an inverted posion. In this posion, the pump head (Part #025-
0010) will need to be inverted 180° as well. To do this, remove the 4 pump
bolts and turn the pump head to the desired locaon. Replace the screws when
nished.
Do not spin the pump base.
Remove pump head screws
and rotate pump head 180°
1
Final Configuraon, shown
on right
2
Z-Block Manual version 1.3
Page 10
Tamas Hydronic Systems
Applications
CLIENT
:
Date
Checked
:
Drawan
:
Fernando
Tom
Tom
19
/
004
/
2017
19
/
04
/
2017
19
/
04
/
2017
Size
B
DWG
.
No
.
Scale
:
Rev
.
1
1
Sheet
1
of
1
Injection Pump
&
Hi
-
Low Temp
.
Zones
Approvals
Approved
:
Proprietary Information
:
The information contained in this document is the property of Thamas hydronic Systems
Inc
.
except as specifically authorized in writing Tamas Hydronic Systems Inc
.
The holder
document
:
(
1
)
Shall keep all information contained herein confidential and shall protect same in
whole or in part from disclosure and dissemination to all third parties
.
(
2
)
Shall use same for operation and maintenance purposes only
.
2) Injecon Pump
As an injecon pump in a Tamas mulple zone applicaon, to temper the water
temperature. You must use oponal part #025-0005 180° End Connecon for
creang primary/secondary piping arrangement. Injecon pump controller not
supplied. See page 9 for Z-Block inverted pump conguraon.
Zone Pumps
Zone Pumps
Boiler Pump
with 180° End
Connector
Mixing Pump
with 180° End
Connector
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1
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