Tar River BWC-040 Bedienungsanleitung

BWC-040

BWC-060

BWC-040EC

Wood Chipper

Operator’s Manual

Parts Breakdown

Publicaon #: March 2018

TABLE OF CONTENTS

Introduction 3

Safety 3

Safety Signal Words 4

General Safety Guidelines 4

Safety Decal Care 5

Before Operation 5

After Operation 6

Highway and Transport Operations 7

Operation 9

Shortening PTO 9

Start Up 10

Starting up Machine 10

Stopping the Machine 10

Adjustments 10

Feeding 11

Plugging 11

Sharpening Blades 11

Blade / Anvil Clearance 12

Twig Breaker 12

Troubleshooting 13

BWC-040 14-15

BWC-060 16-17

PTO Shaft 18

Warranty 19

INTRODUCTION

Thank you for purchasing your Belco Resources Equipment BWC Wood Chipper. Your wood

chipper is design to be used on Cat. 1 540 rpm tractors. It is important to properly maintain in

keep in place all safety guards and shields that came with your chipper.

SAFETY

Read and understand this manual and all safety signs before operating and maintaining. Review the safe-

ty instructions and precautions annually.

TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS

USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL

SAFETY AND THE SAFETY OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS

CAN RESULT IN INJURY OR DEATH.

THIS SYMBOL MEANS

ATTENTION!

BECOME ALERT!

YOUR SAFETY IS INVOLVED!

SAFETY SIGNAL WORDS

Safety of the operator is one of the main concerns in designing and developing a new piece of equipment. Designers and manu-

facturers build in as many safety features as possible. However, every year many accidents occur which could have been avoided

by a few seconds of thought and a more careful approach to handling equipment. You, the operator, can avoid many accidents by

observing the following precautions in this section. To avoid personal injury, study the following precautions and insist those

working with you, or for you, follow them.

Replace any CAUTION, WARNING, DANGER or instruction safety decal that is not readable or is missing. Location of such

decals is indicated in this booklet.

Do not attempt to operate this equipment under the influence of drugs or alcohol.

Review the safety instructions with all users annually.

This equipment is dangerous to children and persons unfamiliar with its operation. The operator should be a responsible adult

familiar with farm machinery and trained in this equipment’s operations. Do not allow persons to operate or assemble this unit

until they have read this manual and have developed a thorough understanding of the safety precautions and of how it

works.

To prevent injury or death, use a tractor equipped with a Roll Over Protective System (ROPS). Do not paint over, remove or de-

face any safety signs or warning decals on your equipment. Observe all safety signs and practice the instructions on them.

Never exceed the limits of a piece of machinery. If its ability to do a job, or to do so safely, is in question - DON’T TRY IT.

Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages. The appropriate

signal word for each has been selected using the following guidelines:

DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

This signal word is to be limited to the most extreme situations typically for machine components which, for func-

tional purposes, cannot be guarded.

WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury,

and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practic-

es.

GENERAL SAFETY GUIDELINES

• Keep safety signs clean and legible at all times.

• Replace safety signs that are missing or have become illegible.

• Replaced parts that displayed a safety sign should also display the current sign.

• Safety signs are available from your Distributor or Dealer Parts Department or the factory.

How to Install Safety Signs:

• Be sure that the installation area is clean and dry.

• Decide on the exact position before you remove the backing paper.

• Remove the smallest portion of the split backing paper.

• Align the decal over the specified area and carefully press the small portion with the exposed sticky backing in place.

• Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place.

• Small air pockets can be pierced with a pin and smoothed out using the piece of decal backing paper.

• Carefully study and understand this manual.

• Do not wear loose-fitting clothing, which may catch in moving parts.

• Always wear protective clothing and substantial shoes.

• Assure that all tires are inflated evenly.

• Give the unit a visual inspection for any loose bolts, worn parts or cracked welds, and make necessary repairs. Follow the

maintenance safety instructions included in this manual.

• Be sure that there are no tools lying on or in the equipment.

• Do not use the unit until you are sure that the area is clear, especially children and animals.

SAFETY DECAL CARE

BEFORE OPERATION

• Don’t hurry the learning process or take the unit for granted. Ease into it and become familiar with your new equipment.

• Practice operation of your equipment and its attachments. Completely familiarize yourself and other operators with its opera-

tion before using.

• Use a tractor equipped with a Roll Over Protective System (ROPS) and fasten your seat belt prior to starting the engine.

• The manufacturer does not recommend usage of tractor with ROPS removed.

• Move tractor wheels to the widest recommended settings to increase stability.

• Securely attach to towing unit. Use a high strength, appropriately sized hitch pin with a mechanical retainer and attach safety

chain.

• Do not allow anyone to stand between the tongue or hitch and the towing vehicle when backing up to the equipment.

• Children should not be allowed on the product.

• Clear the area of small children and bystanders before moving the feeder.

• If using a towing unit, securely attach feeder by using a hardened 3/4” pin, a metal retainer, and safety chains if required. Shift

towing unit to a lower gear before going down steep downgrades, thus using the engine as a retarding force. Keep towing ve-

hicle in gear at all times. Slow down for corners and rough terrain.

• Make sure you are in compliance with all local and state regulations regarding transporting equipment on public roads and

highways. Lights and slow moving signs must be clean and visible by overtaking or oncoming traffic when feeder is trans-

ported.

• Beware of bystanders, particularly children! Always look around to make sure that it is safe to start the engine of the towing

vehicle or move the unit. This is particularly important with higher noise levels and quiet cabs, as you may not hear people

shouting.

• NO PASSENGERS ALLOWED - Do not carry passengers anywhere on, or in, the tractor or equipment, except as required

for operation.

• Keep hands and clothing clear of moving parts.

• Do not clean, lubricate or adjust your equipment while it is moving.

• When halting operation, even periodically, set the tractor or towing vehicle brakes, disengage the PTO, shut off the engine and

remove the ignition key.

• \Be especially observant of the operating area and terrain - watch for holes, rocks or other hidden hazards. Always inspect the

area prior to operation.

DURING OPERATION

• DO NOT operate near the edge of drop-offs or banks.

• DO NOT operate on steep slopes as overturn may result.

• Operate up and down (not across) intermediate slopes. Avoid sudden starts and stops.

• Adopt safe driving practices:

• Keep the brake pedals latched together at all times. NEVER USE INDEPENDENT BRAKING WITH MACHINE IN

TOW AS LOSS OF CONTROL AND/OR UPSET OF UNIT CAN RESULT.

• Always drive at a safe speed relative to local conditions and ensure that your speed is low enough for an emergency stop to be

safe and secure. Keep speed to a minimum.

• Reduce speed prior to turns to avoid the risk of overturning.

• Avoid sudden uphill turns on steep slopes.

• Always keep the tractor or towing vehicle in gear to provide engine braking when going downhill. Do not coast.

• Do not drink and drive!

• Comply with state and local laws governing highway safety and movement of farm machinery on public roads.

• Use approved accessory lighting flags and necessary warning devices to protect operators of other vehicles on the highway

during daylight and nighttime transport. Various safety lights and devices are available from your dealer.

• The use of flashing amber lights is acceptable in most localities. However, some localities prohibit their use. Local laws

should be checked for all highway lighting and marking requirements.

• When driving the tractor and equipment on the road or highway under 40 kph (20 mph) at night or during the day, use flash-

ing amber warning lights and a slow moving vehicle (SMV) identification emblem.

• Plan your route to avoid heavy traffic.

• Be a safe and courteous driver. Always yield to oncoming traffic in all situations, including narrow bridges, intersections, etc.

• Be observant of bridge loading ratings. Do not cross bridges rated lower than the gross weight as which you are operating.

HIGHWAY AND TRANSPORT OPERATIONS

• Watch for obstructions overhead and to the side while transporting.

• Always operate equipment in a position to provide maximum visibility at all times. Make allowances for

increased length and weight of the equipment when making turns, stopping the unit, etc.

• Pick the levelest possible route when transporting across fields. Avoid the edges of ditches or gullies and

steep hillsides.

• Be extra careful when working on inclines.

• Maneuver the tractor or towing vehicle at safe speeds.

• Avoid overhead wires or other obstacles. Contact with overhead lines could cause serious injury or death.

• Avoid loose fill, rocks and holes; they can be dangerous for equipment operation or movement.

• Allow for unit length when making turns.

• Operate the towing vehicle from the operator’s seat only.

• Never stand alongside of unit with engine running or attempt to start engine and/or operate machine while

standing alongside of unit.

• Never leave running equipment attachments unattended.

• As a precaution, always recheck the hardware on equipment following every 100 hours of operation. Cor-

rect all problems. Follow the maintenance safety procedures.

Operation

It is important that each operator of the Tar River Wood Chipper read and understand the operational pro-

cedures and all related safety precautions outlined in this section. The following preoperation checklist is

provided for the operator. It is important for both the personal safety and maintaining good mechanical

condition that this checklist is followed.

Caution: Always wear personal protective equipment (PPE) whenever operating the machine. This includes but

is not limited to protective shoes with slip resistant soles, protective goggles or face shield, heavy gloves, hearing pro-

tection and protective clothing.

Do not place metal, bottles, cans, rocks, glass or other solid material into the wood chipper. If something like this gets

into the machine, stop the machine immediately for a detailed inspection. Stop engine, remove ignition key and place in

your pocket and wait for all moving parts to stop before inspecting or unplugging. Inspect machine for damaged or

loosened parts before resuming work.

Prior to operating the Wood Chipper:

1. Lubricate the machine per the schedule out-line in the Maintenance Section.

2. Check the rotor, blades and twig-breaker. Remove any twine, wire or other material that has become entangled.

3. Check the condition and clearance of the twig- breaker, rotor and stationary blades. Adjust or replace as required.

4. Check that all bearings turn freely. Replace any that are rough or seized.

5. Make sure that all guards and shields are in place, secured and functioning as designed.

6. Check the condition of the curtain in the feed hopper. It must be in good condition to prevent chips from flying out.

Shortening a PTO Driveline

Depending on our tractor, it may be necessary to cut the PTO drive line that is

supplied with the machine. To accommodate the variety of 3 point hitch

geometry available, the drive line may be too long or too short for the trac-

tor. It is very important that the drive line be free to telescope but not to

bottom out when going through its working range. If the drive line bot-

toms out, the bearings on both the machine and tractor PTO shaft will be

overloaded and fail in a short time.

1. With the implement attached to the tractor’s three point hitch, and the

PTO driveline not installed, separate the PTO driveline. Attach the im-

plement end to the implement and the other end to the tractor PTO input

shaft.

2. Raise the implement by using the tractor’s hydraulic 3-point hitch to it’s

maximum lift height.

3. Hold the half shafts next to each other and mark them so each end is approximately ½” from hitting the end of the telescopic

profiles.

4. Shorten the inner and out guard tubes equally.

5. Shorten the inner and outer profiles by the same length as the guard tubes. Using a rattail file, round off all sharp edges and

burrs. Grease the telescopic profile generously before reassembling.

Do not shorten too much, the proper overlap is a minimum of 1/3 the length of each profile.

Start up

Although there are no operational restrictions on the Wood Chipper when used for the first time, it is recommended that the

following mechanical items be checked:

Before start up and after operating for 1 hour and every 5 Hours of operation

• Torque all fasteners and hardware.

• Check condition of rotor bearings.

• Check the condition and clearance of the twig-breaker, rotor and stationary blades. Adjust or replace as required.

• Check for entangled material. Remove all entangled material before resuming work.

• Lubricate all grease fittings.

Starting the Machine

• Start the tractor engine.

• Move the throttle to its low idle position.

• With the engine at low idle, slowly engage the PTO control.

• Slowly increase the engine speed until the PTO is at rated speed.

• With the manual feeding model, start feeding material into the hopper.

Stopping the Machine

• Stop feeding material into the hopper.

• Place the hydraulic feed control in off neutral.

• Slow engine RPM.

• Place hydraulic lever in its OFF position.

• Disengage PTO.

• Stop engine, remove ignition key and place in your pocket and wait for all moving parts to stop.

Adjustments

Deflector Position

Press down on the discharge pivot clamp to release the positioning pin. Swivel the chute to desired position. Adjust the

Discharge Angle adjuster at the top of the chute.

Chip size

The anvil is mounted on the base with slotted holes. These holes allow the anvil to be moved in order to adjust the size

of the chips you require

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