TECHCON TS8100 Series Bedienungsanleitung
CONTENTS
1. PC PUMP SPECIFICATIONS ................................................................................................................3
2. DIMENSIONS AND TYPICAL SETUP....................................................................................................4
3. PC PUMP UNPACKING AND INSPECTION..........................................................................................5
4. DESCRIPTION.....................................................................................................................................6
5. THEORY OF OPERATION....................................................................................................................7
6. SET-UP INSTRUCTIONS......................................................................................................................8
6.1 Install the Stator..............................................................................................................................8
6.2 Mechanical Mounting.....................................................................................................................9
6.3 Connect the Pump to the Controller.............................................................................................10
6.4 Prime the Pump ............................................................................................................................11
6.5 Dispensing.....................................................................................................................................12
7. MAINTENANCE AND CLEANING..........................................................................................................14
7.1 Pump Purging................................................................................................................................14
7.2 Thorough Cleaning........................................................................................................................14
8. SPARE & REPLACEMENT PARTS ..........................................................................................................17
9. STANDARD ACCESSORIES....................................................................................................................18
10. OPTIONAL ACCESSORIES...................................................................................................................18
11. TROUBLE SHOOTING.........................................................................................................................18
12. TS588R SMART CONTROLLER SPECS.................................................................................................19
13. LIMITED WARRANTY .........................................................................................................................20
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TS8100 Series
Progressive Cavity (PC) Pump User Guide
1. PC PUMP SPECIFICATIONS
1 Volumetric dispensing as absolute deviation per complete revolution and depends on dispensing fluid.
2 For fluid with viscosity of 1000 cps or lower. The pump can handle up to 5.5 bar for 300K cps viscosity fluid.
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TS8100 Series
Progressive Cavity (PC) Pump User Guide
SPECIFICATIONS
Size (mm) 250 mm L X 34 mm W
Size (inches) 9.8” L X 1.3” W
Weight (g) 589g
Weight (oz) 20.8 oz
Wetted Parts Delrin, PFE, Stainless Steel, UHMWPE, Carbine
100 Series 200 Series 300 Series
Dispense Volume Per Rotation 0.012 ml average 0.047 ml average 0.07 ml average
Flow Rate 0.15 – 1.04 ml/min. 0.47 – 4.46 ml/min. 0.74 – 6.7 ml/min.
Minimum Dispense Amount 0.001 ml 0.0045 ml 0.0068 ml
Fluid Viscosity 1-300K cps
Precision ±, Absolute1±1%
Self-sealing22 Bars
Material Outlet Port Male Luer Lock
Direct Mount Material Reservoir 3 to 55 cc
3. PC PUMP UNPACKING AND INSPECTION
Carefully unpack the pump and examine the items contained in the carton (Figure 3).
ITEM NO.
PART NUMBER
DESCRIPTION
QTY.
1
7509-9201
7509-9202
7509-9203
PC PUMP/TS8100-100 (without Stator)
PC PUMP/TS8100-200 (without Stator)
PC PUMP/TS8100-300 (without Stator)
1
2
8100‐CLEANKIT
Cleaning Kit
1
3
8100‐SYBRACKET
Syringe Mounting Bracket
1
4
8100‐MBRACKET
Mounting Bracket Kit
1
5
A0100488‐2
700 Series, 30 cc Receiver Head
1
6
8100‐100‐002
8100‐200‐002
8100‐300‐002
Stator
1
7
Fitting Kit: Includes 3 fittings below
1
TSD931‐96
Female Luer with 1/8” NPT Thread
1
TSD931‐82B
Male Adapter Luer Lock, Black Nylon
1
TSD931‐81B
Elbow 90° Luer Lock, Black‐ Nylon
1
TSD931-105
FITTING, FEMALE LUER, ¼ HEX TO 10-32
1
8
8 9000‐000‐100
Sample Needle Kit For Valves
1
9
Cap/Nut Kit: Includes 3 nut and caps below
1
7509‐0090
Retainer Nut
1
7509‐0130
Stator Cap Bottom
1
7090‐0030
Needle Cap
1
10
7000-6650
Instruction, Seal Stator for Hi Pressure
1
Figure 3
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TS8100 Series
Progressive Cavity (PC) Pump User Guide
PLEASE NOTE: Inspect the unit for any damage which may have occurred in transit. If damage has
occurred, notify the carrier at once. Claims for damage must be made by the consignee to the carrier
and should be reported to the manufacturer.
4. DESCRIPTION
The TS8100 Series Progressive Cavity (PC) Pump is a continuously volumetric dispense pump based on
the progressive cavity (PC) technology. The pump is designed to dispense a wide range of fluids, from
low viscosity coatings to high viscosity greases. The many advantages of PC technology will simplify your
dispense process and improve reliability and quality in the long run.
The TS8100 Series PC Pump provides a consistent dispensing output due to a special design of sealed
cavities in the fluid chamber which create a volumetric fluid flow. Two main components are the stator
and rotor. The metal rotor seals tightly against the flexible rubber stator as it rotates, forming tightly
sealed cavities which move toward the pump outlet, carrying the fluid. The pumped fluid does not
change in shape or size during the dispense process. An accuracy and repeatability rate of +/-1% is
achievable.
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TS8100 Series
Progressive Cavity (PC) Pump User Guide
5. THEORY OF OPERATION
The TS8100 Series PC Pump dispenses fluid with a positive displacement action using a progressive
cavity technology (Figure 4). Fluid is held in a feed reservoir (2) under a positive head of air pressure, up
to 30 psi (2.07 bar), depending upon the viscosity of the fluid. This positive air pressure, supplied by the
air line (1), forces the fluid out of the barrel (2) into the fluid feed path (3) then to the rotor/stator
chamber assembly (4). Fluid flows from this point (4) to the dispense tip outlet and is controlled by the
rotor rotation in the feed direction. The rotor is driven by the encoder DC motor (5). Applying a voltage
signal to the motor (5) will rotate the rotor and the fluid will be forced out the dispense tip. The actual
fluid deposited is dependent upon adhesion of the dispensed fluid to the substrate. Shearing of the fluid
is achieved by reverse Z-motion (tip retraction). When the motor stops, the unit remains in position for a
fraction of a second (dwell) to allow the last drop of fluid to flow out of the dispense tip. After the dwell
period, the automation equipment moves the pump to the next position.
Figure 4
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TS8100 Series
Progressive Cavity (PC) Pump User Guide
6. SET-UP INSTRUCTIONS
6.1 Install the Stator
To ensure the safety of the pump’s components, the TS8100 is shipped without the stator attached to
the motor/rotor assembly. Follow the instructions below to install the stator (Figure 5).
Figure 5
1. Wet the rotor (2) by applying the dispensing fluid (or any appropriate lube that is compatible with
the dispensing fluid) to the exposed portion of the rotor surface.
2. Wet the stator (3) by squeezing a small amount of the dispensing fluid (or any appropriate lube that
is compatible with the dispensing fluid) into the stator opening.
3. Screw the stator (3) onto the rotor in the clockwise direction (2) until the 4 tabs of the stator align
with the 4 notches of the stator housing (Figure 6).
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TS8100 Series
Progressive Cavity (PC) Pump User Guide
Figure 6
4. Apply some pressure on the stator by pushing it against the stator housing to make sure it fully
seats into the notches. Check to make sure the rotor tip is flush with the stator.
Figure 7
5. Place the stator cap (4) into the retaining cap (5).
6. Install the retaining cap (5) (with the stator cap in place) by screwing it onto the stator housing (1) in
the clockwise direction.
6.2 Mechanical Mounting
Normally, the TS8100 Series PC Pump is used on an automation system such as a bench-top robot. It is
very important that the pump is mounted on the Z-axis gantry, in a secure manner, that will not allow
loosening during dispense operation. The Z-axis must move in a precise and repeatable motion for
successful dispensing.
The provided mounting bracket must be attached to the Z-axis in a manner that will provide the valve
perpendicular travel to the horizontal plane of the surface on which the fluid will be dispensed. The
mounting should provide a means of accurately adjusting the distance between the dispense tip and the
substrate surface such as a touchdown sensing device or a fixed distance standoff.
Attach the bracket to the pump as shown in Figure 8.
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TS8100 Series
Progressive Cavity (PC) Pump User Guide
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