Technics 00400 Bedienungsanleitung
ShrinkSTATION Machines
LIT-SFSTATION2016
Complete Machine installaon and troubleshoong guide.
00400 ShrinkSTATION
Operaons Manual
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Phone: (800) 597-3921 or (317) 803-8000 • Fax: (317) 803-8001
Important – Cautions & Warnings
The Model 00400 has been constructed using the lat-
est technology and is extremely safe and easy to op-
erate. Despite that, there is sll some danger if these
units are operated incorrectly and/or by untrained
personnel.
Pay parcular aenon to the following Cauons and
Warnings marked with the “Aenon” and “Danger”
symbols. Failure to follow safe operang pracces
may cause injuries, death, or damage to the machine,
and may void your manufacturers’ warranes.
•
Before aempng to use the unit you must have
read and fully understood this Owners Manual. Keep
this Owners Manual within easy reach of operang
personnel.
•
Visually inspect the unit, power cord, and accessory
items for any signs of wear or damage before
operang the unit. Do not use the unit if there is
any sign of damage, or if the unit is not performing
normally.
•
Never operate the machine without the correct
inducon stop ring in place on the inducon head. Do
not allow any part of the inducon head to contact
the tool holder or cung tool during operaon or
damage to the machine may occur.
•
Do not wear rings, bracelets, or other metallic objects
while operang the machine. Metallic objects may
heat up very quickly when near the inducon head
during operaon.
•
Use the provided thermal insulated glove whenever
handling tools or toolholders. Never try to handle
hot tools or toolholders unl the cooling cycle is
complete.
•
If the machine is moved from a cold environment
to a warm one, wait two hours before operang
to prevent condensaon build-up from causing
electronic system errors.
•
Persons with heart pacemakers may not operate the
machine, and must maintain a minimum safe distance
of 6 feet (2 meters) from the machine at all mes.
•
Cung tools have sharp edges. Handle with cauon.
•
Do not obstruct the area above the inducon head
or place items under or near the path of the tool
holder. This could create an unsafe condion during
the automated movement of the tool holder.
•
Do not bypass EOT switches or obstruct the movement
of the EOT plates. This could create a pinch hazard.
•
The power cord provided must be plugged into the
correct NEMA L16-20R outlet. Operang the unit
while improperly connected or at the wrong voltage
may damage the unit and could possibly cause death
or injury.
•
Posion the power cord so it cannot be damaged by
fork trucks or other equipment, or cause a tripping
hazard for personnel.
•
Do not operate the machine in a wet environment
where exposure to coolant or spills are likely to occur.
Electric shocks or damage to the machine may occur.
•
Never operate the machine around ammable
materials, or fumes. Do not use ammable liquids
or aerosols to clean tool holders. Never expose the
machine or hot tools to combusble materials.
•
Never open the machine or aempt repairs or you
will VOID the manufacturer’s warranty. Dangerous
residual voltage is inside that may cause death or
injury.
•
Unauthorized modicaons or changes to the
ShrinkSTATION machine will VOID your manufacturer’s
warranty. Do not try and service your unit yourself.
Techniks can provide any necessary repairs or
maintenance. Do not modify or disable the built-in
safety features of the machine.
•
Turn o the power switch and disconnect the power
cord from the outlet before cleaning, servicing, or
storing the unit.
•
Do not operate this machine, if the EOT switches are
not working properly.
Make sure you read, understand and follow these
Cauons and Warnings, as well as the complete
technical notes, setup and operaon instrucons
before installing and using your machine.
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Satisfaction guaranteed on all our CNC tooling solutions. www.techniksusa.com
Important – Technical Notes
Power Requirements & Heating Speeds
Techniks Model 00400 operates on a 208-240 VAC,
15 amp, single phase power supply. Tool holders for
smaller cung tools require less power to heat, but
must be heated to a higher temperature than larger
tools to perform inseron and extracon.
NOTE: Do not acvate the heat controls without a
toolholder in posion.
Audible Feedback
During operaon, ShrinkSTATION machines pow-
er source generates an audible feedback tone that
changes frequency depending on the tool holder size
and temperature. It is not unusual to hear a pitch
change as the tool holder temperature increases. Do
not be alarmed if you hear this tone as it is normal. If
you are heang a large tool holder, it is unlikely that
you will be able to hear the tone generated at all.
ShrinkFIT Toolholders
Techniks ShrinkSTATION machines make it easy and
safe to perform shrink t tool changes without causing
damage to the toolholder or cung tool, as long as
the machine is correctly installed and proper operat-
ing procedures are followed. ShrinkSTATION machines
are designed to work best with Techniks shrink t
tool holders made from H13 tool steel with bore
diameters from 1/8” to 1-1/4” (3mm to 32mm). They
are designed for shrink ng tools with carbide shanks.
Tool shank diameter tolerance is crical. At least an H6
tolerance is advised for opmum performance.
Make sure toolholders are clean and free from de-
fects before inserng the tool in the tool holder. If de-
bris or a burr is inserted into the tool holder with the
tool, tool life may be reduced. Damage to the tool or
toolholder may also occur as the tool may be dicult
or impossible to extract.
NOTE: Holders must be at room temperature before
aempng to extract the cung tool.
Cutting Tools
Cung tool shanks must be perfectly clean and free
from burrs, scoring, or any damage. Any imperfec-
ons in the shank can cause the cung tool to lodge
permanently in the toolholder. Burnished shanks can
slip in Shrink Fit holders under some condions. Sand
blasng the cuer shanks has improved the holding
power.
Techniks ShrinkFIT holders are made of H13 tool steel,
tempered at 1050˚F. Heang a tool holder to or above
temper point will permanently damage the holding
power of the tool holder. Never use an alternate heat
source on shrink t toolholders or damage to the
toolholder and cung tool may occur.
ShrinkFIT Holding Power on Tool Shank
Holding Power /lbs
Tool Shank Size (1/8" up to 1.5")
Figures shown above are for standard holder configuration in the DIN design.
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Phone: (800) 597-3921 or (317) 803-8000 • Fax: (317) 803-8001
Designed and built
in Indianapolis, IN.
Parts Identification & Machine Requirements
Part No. Description Tool Change Cooling Rating L x D x H Weight
00400
induction heat, air cool shrink fit machine
6–8 seconds
2 minutes 1 phase, 220V, 15A 16"x 16"x 22" 60 lbs
Features
•
Changes tools in 6–8 seconds (1/2" shank)
•
Easy-to-Use touch screen controls
•
Automac cooling using 90 PSI shop air
The ShrinkSTATION is an ideal soluon for job shops or
manufacturing facilies that need a reliable shrink t
machine that can handle praccally all sizes and types
of toolholders, and is aordable.
This machine features many of the same proces-
sor and control technologies used in our ShrinkPRO
machines. Every component of this machine from the
industrial touch-screen interface, to the motor driven
transport rail, and the heavy-duty stainless steel base,
is designed for reliable performance and ease-of-use
in demanding environments.
Ease-of-Use
•
Use the touch screen to select your shank size, and
the machine calculates the heang cycle
•
Change preset defaults for your tool changes
•
Jog feature for easy height adjustments
•
Tool moves to the opmum posion for heang
automacally
The ShrinkSTATION includes everything you need to
perform shrink t tool changes on CAT40, CAT50, BT30,
BT40, ISO30, HSK40, 50, 63 and 100, C4, C5, C6 tool-
holders with gauge lengths up to 22" (560mm).
It is designed to be used with carbide cung tools
from 1/8" up to 1-1/4" (3mm to 32mm).
NOTE: For shrinking tools made from high-speed steel
(HSS) we recommend Model 00600 ShrinkPRO or
00500 Quencher machines.
Part No. Description QTY.
00400 inducon heat shrink t machine 1
00165 inducon stop ring (3-5mm) 1
00166 inducon stop ring (6-12mm) 1
00167 inducon stop ring (14-20mm) 1
00301-01.4 inducon stop ring (25-32mm) 1
00151 toolholder adapter - 30 taper 1
00152 toolholder adapter - 40 taper & C6 1
00153 toolholder adapter - 50 taper 1
00157 toolholder adapter - HSK40 & C4 1
00158 toolholder adapter - HSK50 & C5 1
00159 toolholder adapter - HSK63 1
transport adapter for extended lengths 1
26139-L thermal insulated glove 1
ShrinkSTATION Includes:
select tool shank
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00400 ShrinkSTATION Setup Guide
Touch Screen Capabilities
Jog Speed – The speed of the tool holder during manual movement.
Auto Up Speed – The speed of the tool holder during automated movement toward the inducon head.
Auto Down Speed – The speed of the tool holder during automated movement away from the inducon head.
Drop Speed – The speed of the tool holder during automated movement from inducon ring to the drop point.
Drop Distance – The distance the tool holder travels to provide the opmum gap between the tool holder and
the inducon ring.
Auto Down Distance – The distance the tool holder travels to travel away from the inducon head for easy
removal of the tool holder.
Lower EOT – The “Lower End Of Travel” switch inhibits the tool holder movement away from the inducon head,
when the switch is not acvated.
Upper EOT – The “Upper End Of Travel” switch inhibits the tool holder movement toward the inducon head,
when the switch is not acvated. If the inducon ring is not in place, the switch should not be acvated.
The 00400 ShrinkSTATION requires a level, stable surface and good
venlaon for proper operaon. Keep the machine clean and dry at
all mes.
Connect the machine to your power supply. Voltages from 208V up to
240V on a 1-phase 15 amp circuit. Voltage switching is automac and
requires no operator intervenon.
A NEMA L6-15P plug comes installed on the power cord. Requires a
NEMA L6-15R receptacle.
Connect the source air line to the machine’s air inlet (90 psi required).
Your machine is now ready to verify proper installaon.
Machine Setup Minimum Power Supply
208 VAC, 1-phase 15 amp
WARNING: This machine heats the cung tool and toolholder assembly. All personnel should be clear of
the machine before starng a tool change cycle. Wear the provided insulated glove to prevent accidental
burns. Any glove used when operang this machine should be rated at 500⁰F (260⁰C) or higher.
Note: This machine will shrink t
solid carbide cung tools into pur-
pose-designed toolholders made
from H13 tool steel with bore diam-
eters from 1/8” to 1-1/4” (3mm to
32mm). Cung tool diameter toler-
ance is crical. At least an H6 shank
tolerance is recommended for op-
mum performance.
Verifying proper installation
Turn the power switch clockwise to turn on the ma-
chine. Wait as your machine powers up and displays
the input screen. Touch the “Head Air On” buon to
test the Air connecon. “Head Air O” to cancel.
Your ShrinkSTATION is now ready for use.
Maximum Power Supply
240 VAC, 1-phase, 15 amp
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Phone: (800) 597-3921 or (317) 803-8000 • Fax: (317) 803-8001
Setup Guide / Operation Guide
Turn on the power switch located on the right side of the machine.
Wait for the machine to display the input screen.
You can press the Help buon from any screen for more informaon
about that screen’s funcons.
Powering up the machine
Choose the toolholder seat that corresponds with your toolholder.
Place the seat over the pedestal hole and insert your toolholder.
Choose the inducon stop ring that corresponds with your toolholder.
Place the stop ring into the inducon head, rotate it 90˚ to secure its
posion. Press the “Auto Up” buon on the touch screen.
From the main screen, select your tool shank size. You can switch be-
tween inch or millimeter using the setup screen.
Inserting your cutting tool
Reminder: Always inspect your cung tool for any imperfecons on the shank such as chips, burrs, or scar-
ring. If you nd any, do not use that cung tool in a shrink-t toolholder, or it may no be able to remove it.
The ability to insert and remove tools is enhanced when cung tools and holders are dry and clean.
Use the drop
down menu to
choose your
shank size
Touch units to
switch between
inches or metric
Induction stop ring
Heang duraon is set by default based upon shank size. Use the gray
slider bar on the touch screen to add or subtract me if needed.
While wearing the insulated glove hold the cung tool above the in-
ducon head. With the other hand, press the “Heat” buon on the
touch screen. Aer 2–3 seconds try and insert the cung tool into the
toolholder. Connue holding the buon unl the cung tool is suc-
cessfully inserted into the toolholder. You can stop the heang cycle at
any me by releasing the red buon.
If the heat cycle ends before the cung tool can be inserted, increase
the duraon by 10%. If the cung tool is inserted before the cycle
ends, you may reduce the duraon for that shank size.
Heating Cycle
Note: Never allow any part of the in-
ducon head to contact the toolhold-
er or cung tool during the heang
cycle or damage to the machine may
occur.
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Operation Guide
The cooling cycle automacally begins 5 seconds aer the heang cycle ends. The cooling cycle automacal-
ly stops aer 3 minutes.
You can manually stop the cooling cycle aer 30 seconds by touching the “Head Air O” buon. Touch the
“Head Air On” buons to restart.
Once the toolholder has been adequately cooled, press the “Auto Down” buon on the touch screen.
Cooling Cycle
Extracting your cutting tool
Toolholders must be at room temperature before aempng to extract the cung tool. Repeat the steps
listed on the previous page for choosing the toolholder seat and stop ring which correspond with your tool-
holder.
Press “Auto Up” Buon. Never allow any part of the inducon head to contact the tool holder or cung tool
during the heang cycle or damage to the machine may occur.
Begin heang procedure: Wearing the insulated glove on one hand, with the other hand, press and hold the
“Heat” buon located on the inducon head. Connue holding the “Heat” buon throughout the heang
cycle.
Approximately 2 or 3 seconds before the heang cycle ends aempt to remove the cung tool from the
toolholder with the gloved hand. If the tool cannot be extracted on the rst try, cool the tool to room tem-
perature and increase the heang duraon by 10% and try again.
The heang cycle will stop automacally at the end of the set duraon.
Dieses Handbuch passt für folgende Modelle
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