TeeJet Technologies Dynajet FLEX 7140 Bedienungsanleitung

DYNAJET® FLEX 7140

INSTALLATION, SETUP AND USER GUIDE

Software version 1.03

with optional dual nozzle mode

Copyrights

copied, photocopied, translated, or reduced in any form or by any means, electronic or machine readable, recording or otherwise, without

prior written consent from TeeJet Technologies.

Trademarks

Unless otherwise noted, all other brand or product names are trademarks or registered trademarks of their respective companies or

organisations.

Limitation of Liability

TEEJET TECHNOLOGIES PROVIDES THIS MATERIAL “AS IS” WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESSED OR

IMPLIED. NO COPYRIGHT LIABILITY OR PATENT IS ASSUMED. IN NO EVENT SHALL TEEJET TECHNOLOGIES BE LIABLE FOR ANY

LOSS OF BUSINESS, LOSS OF PROFIT, LOSS OF USE OR DATA, INTERRUPTION OF BUSINESS, OR FOR INDIRECT, SPECIAL,

INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND, EVEN IF TEEJET TECHNOLOGIES HAS BEEN ADVISED OF SUCH

DAMAGES ARISING FROM TEEJET TECHNOLOGIES SOFTWARE.

Safety Information

TeeJet Technologies is not responsible for damage or physical harm caused by failure to adhere to the following safety

requirements.

As the operator of the vehicle, you are responsible for its safe operation.

The DynaJet Flex is not designed to replace the vehicle’s operator.

Be sure that the area around the vehicle is clear of people and obstacles before and during engagement.

The DynaJet Flex is designed to support and improve efciency while working in the eld. The driver has full responsibility for the quality and

work related results.

iii

98-05345-EN R1

DynaJet®Flex 7140

Table of contents

DYNAJET® FLEX OVERVIEW 1

INSTALLATION 1

CONSOLE 1

INSTALLATION 2

DynaJetFlex® drivers ....................................................................................................................................................................................2

Power ..................................................................................................................................................................................................................2

Nozzle harnesses ............................................................................................................................................................................................2

CAN cables & terminators............................................................................................................................................................................2

DynaJetFlex® interface.................................................................................................................................................................................2

Boom interface module (BIM) (optional) ...............................................................................................................................................2

Pressure sensor interface (optional) ........................................................................................................................................................2

INITIAL STARTUP 5

Favorites.............................................................................................................................................................................................................5

Setup...................................................................................................................................................................................................................5

Units.........................................................................................................................................................................................6

Number of sections..................................................................................................................................................................6

Number of nozzles...................................................................................................................................................................6

Maximum pressure sensor value.............................................................................................................................................6

Nozzle selection ..............................................................................................................................................................................................7

Select nozzle series.........................................................................................................................................................7

Select nozzle capacity .....................................................................................................................................................7

Ready to pressure test the system............................................................................................................................................................7

OPERATIONS 8

Work screen ......................................................................................................................................................................................................8

On screen indicators................................................................................................................................................................8

Droplet size chart.............................................................................................................................................................8

Diagnostics .................................................................................................................................................................................................... 10

Error warnings............................................................................................................................................................................................... 11

USER SETTINGS 13

DYNAJETFLEX® NOZZLE SELECTION 15

Nozzle selection example......................................................................................................................................................................... 16

TUNING DYNAJETFLEX® 17

Tuning the control console valve........................................................................................................................................................... 17

Tuning the DynaJetFlex system ............................................................................................................................................................ 17

55295 E-CHEMSAVER® MAINTENANCE INSTRUCTIONS 18

General disassembly and reassembly.................................................................................................................................................. 18

APPLICATION RATES AT GIVEN SPEED AND NOZZLE CAPACITY 19

SPEED RANGE AVAILABLE AT GIVEN NOZZLE SIZE AND APPLICATION RATE 20

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DynaJet®Flex 7140

DYNAJET® FLEX OVERVIEW

The DynaJet Flex controller works in conjunction with an existing rate controller that regulates ow via a control valve or pump regulation to

achieve a target application rate while maintaining target droplet size(s) when a speed change occurs. This system only works with automatic

rate controllers that use ow based monitoring systems and not pressure based monitoring systems. Automatic rate controllers equipped for

both ow and pressure based control should have the pressure-based system disabled to work in conjunction with DynaJet Flex.

The independent automatic rate controller loop performs the same as it would if the DynaJet Flex controller were not present. The

DynaJet Flex controller changes ow output to each individual nozzle based upon input provided from the operator about the optimum droplet

size (pressure) for the application.

INSTALLATION

CONSOLE

The DynaJet Flex console is designed to provide years of service under typical agricultural and turf operating conditions. A tight tting

enclosure means that typical dusty environments will not cause operational problems. While occasional splashing of water will not damage

the unit, the DynaJet Flex console is not designed for direct exposure to rain. Take care not to operate the DynaJet Flex console in wet

conditions.

Figure 1: DynaJet Flex 7140 console front and back

to DynaJet interface

harness connection

Power switch

USB port

Standard RAM bracket

Bright touch screen

98-05345-EN R1

DynaJet®Flex 7140

CAN Start Terminator

(female)

at Boom Section 1

DynaJet Solenoids

to CAN connection

DynaJet Solenoids

Power Distribution Module

Tip Harness

DynaJet Driver

DynaJet Solenoids DynaJet Solenoids

Tip Harness

DynaJet Driver

DynaJet Solenoids DynaJet Solenoids

Tip Harness

DynaJet Driver

DynaJet Solenoids DynaJet Solenoids

Tip Harness

DynaJet Driver

INSTALLATION

DynaJetFlex® drivers

There will be one DynaJet Flex driver 78-05124 per eight (8) nozzles.

• Mount each DynaJet Flex driver centered within the eight (8)

nozzles it controls.

Power

Power will be sourced from the battery using the 60 amp fused cable

45-05943.

Power from the battery will be routed to the boom using the 6 gauge

power cables 45-05942-xx

The Power distribution modules 78-05121-xx will connect to the

45-05942-xx cables.

Power will then route from 78-05121-xx to each DynaJet Flex

driver 78-05122 using cables 45-05971-xx, and 45-05997-xx or

45-05998-xx.

Nozzle harnesses

When installing Nozzle harnesses 45-04005-xx-xx always start with

section 1 and continue to the last section.

Nozzle harnesses are designed for your specic nozzle spacing.

Always start with nozzle #1 and work left to right (while facing in

the machine’s forward direction.

CAN cables & terminators

The Start terminator 45-04006-START must be connected to the

DynaJet Flex driver 78-05124 for section 1.

CAN cables must be connected in series.

The End terminator 45-04006-END must be connected to the Driver

module 78-05124 for the last section.

DynaJetFlex® interface

The DynaJet Flex interface 78-05123 connects to the DynaJet Flex

interface harness 45-10193:

The DynaJet Flex interface harness connects to

a. The Console 75-30119 (extension cable may be used)

b. Power 12V for powering the CAN

c. CAN

d. Pressure sensor

e. Boom sense

The DynaJet Flex interface can be mounted in the cab or outside

depending upon your installation.

Boom interface module (BIM) (optional)

The Boom interface module (BIM) 78-05091 is used by the

DynaJet Flex system for boom sense.

The BIM harness connects between the BIM and the CAN.

On the BIM harness 45-10195, the Boom sense wires (or ying

leads) are supplied to tie into existing machine boom section 12V

ON/0V OFF outputs.

If not using 45-10195, some machine specic harnesses are

available.

The BIM can be mounted in the cab or outside depending upon your

installation.

Pressure sensor interface (optional)

Pressure sensor interface 78-05133 can be used if the DynaJet Flex

interface is mounted in the cab and there is a substantial distance to

the boom.

• The Pressure sensor interface should be mounted close to the

boom manifold

Figure 2: Installation diagram

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DynaJet®Flex 7140

Figure 3: System diagram

(A) DynaJet 7140 console w/RAM mount kit

90-02887

Kit includes: console and mount

(K) Sensor cable

45-05887: 3' / 1 m

45-05886: 25' / 7.6 m

(G) Pressure sensor

16-05015

(H) Boom harness

45-10178 to IC18

45-10179 to Raven 440

45-10181 to Raven Envizio

45-10186 to 15 Section boom harness

(J) CAN Terminator

45-04006-END

(L) Driver harness

45-04005-06-20: 6 nozzle, 20” / 50 cm spacing

45-04005-06-20-END: 6 nozzle, 20" / 50 cm spacing w/termination

45-04005-06-20-START: 6 nozzle, 20" / 50 cm spacing w/termination

45-04005-08-20: 8 nozzle, 20” / 50 cm spacing

45-04005-08-20-END: 8 nozzle, 20" / 50 cm spacing w/termination

45-04005-08-20-START: 8 nozzle, 20" / 50 cm spacing w/termination

(M) Nozzle extension

45-04001-40: 40" / 1 m

45-04001-80: 80" / 1 m

(I) CAN terminator

45-04006-START

(F) DynaJet Flex driver

78-05124 (E) CAN extension cable

45-04006-03: 3’ / 1 m

45-04006-07: 7’ / 2 m

45-04006-13: 13’ / 4 m

45-04006-20: 20’ / 6 m

to battery power to battery power to battery power

45-10193

(D) DynaJet Flex interface

78-05123

(B) Console extension cable

45-05900: 5' / 1.5 m

45-05901: 10' / 3 m

45-05902: 20' / 6 m

45-05903: 40' / 12 m

tobattery power

98-05345-EN R1

DynaJet®Flex 7140

Item Part # Description Illustration

A90-02887 DynaJet Flex 7140 console

B45-05900: 5' / 1.5 m

45-05901: 10' / 3 m

45-05902: 20' / 6 m

45-05903: 40' / 12 m

Console extension cable

C45-10193 DynaJet Flex interface

harness

D78-05123 DynaJet Flex interface

E45-04006-03: 3' / 1 m

45-04006-07: 7' / 2 m

45-04006-13: 13' / 4 m

45-04006-20: 20' / 6 m

CAN extension cable

F78-05124 DynaJet Flex driver

G16-05015 Pressure sensor

H45-10178 to IC18

45-10179 to Raven 440

45-10181 to Raven Envizio

45-10186 to 15 Section Boom Harness

Boom harness

I45-05855 CAN terminator-START

J45-05856 CAN terminator-END

K45-05887: 3' / 1 m

45-05886: 25' / 7.6 m

Pressure sensor cable

L45-04005-06-20: 6 nozzle, 20” / 50 cm spacing

45-04005-06-20-END: 6 nozzle, 20" / 50 cm spacing w/termination

45-04005-06-20-START: 6 nozzle, 20" / 50 cm spacing w/termination

45-04005-08-20: 8 nozzle, 20” / 50 cm spacing

45-04005-08-20-END: 8 nozzle, 20" / 50 cm spacing w/termination

45-04005-08-20-START: 8 nozzle, 20" / 50 cm spacing w/termination

Driver harness

M45-04001-40: 40" / 1 m

45-04001-80: 80" / 2 m

Nozzle extension

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DynaJet®Flex 7140

INITIAL STARTUP

This section will explain basic setup of the values required for

rst-time setup of a DynaJet Flex system. When these settings are

completed, initial operation and ne-tuning should be possible.

To access setup menu from the work screen, touch centre of the

screen.

1. Select from:

►Favorites – The FAVORITE icon represents favorite spray

nozzles. This function automatically stores the most recent

ve (5) nozzles chosen. Use this to quickly access your most

frequently used spray nozzles.

►Setup – The SETUP icon is used to access settings. This

will enter the conguration menu.

►Nozzle selection – The SPRAY NOZZLE icon is used to

select the spray nozzle style and capacity. Once chosen here,

the spray nozzle style and capacity is automatically added to

the favorites list.

►Diagnostics – The DIAGNOSTICS icon is used to

diagnose and operating issues of the system and booms. The

diagnostics menu is described in the operations chapter.

2. Press HOME icon to return to the main work screen.

Figure 4: Options menu

Favorites

The favorite icon represents favorite spray nozzles. This

function automatically stores the most recent ve (5) nozzles

chosen. Use this to quickly access your most frequently used

spray nozzles.

Figure 5: Favorites

Work

screen

Setup

The setup icon is used to access settings. This will enter the

conguration menu. Selections are automatically saved when

adjusted.

NOTE: Not all settings are listed below. See “User settings” section

of this guide for additional settings and details.

Figure 6: Setup

Change value

Work

Screen

98-05345-EN R1

DynaJet®Flex 7140

Units

Sets the units to US (psi) or Metric (bar).

Figure 7: Units

Number of sections

Set the number of boom sections. This should match the number of

sections used on the spray controller. Range is 1 to 15.

Figure 8: Number of sections

Number of nozzles

Set the number of nozzles for each section. This value should

match the number of nozzles used on the spray controller. When

programming is complete, values should match and show in green.

Range is 1 to 120.

►Green matching values indicate a match between the number

of nozzles detected and the number of nozzles programmed.

►Red mismatching values indicate a mismatch between the

number of nozzles detected and the number of nozzles

programmed.

NOTE: Mismatched values will stop screen advancement until

number of nozzles detected and number of nozzles

programmed match

Figure 9: Number of nozzles – Match

Figure 10: Number of nozzles – Mismatch

Maximum pressure sensor value

Verify this value by looking at the pressure sensor description.

Values will be either 10 bar or 25 bar.

If pressure value displayed on the DynaJet Flex console are not

accurate compared to a mechanical gauge, adjust this value until

there is a match.

►Increasing the value will reduce the pressure value displayed

during operation

►Decreasing this value will increase the pressure value

displayed during operation

Figure 11: Max. pressure sensor value

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DynaJet®Flex 7140

Nozzle selection

Accesses the nozzle selection process to select which nozzle

is to be used. At this time only TeeJet nozzles are supported.

Figure 12: Nozzle selection

Select nozzle series

Use the green up and down arrows to highlight the correct spray

nozzle series/family.

Figure 13: Select nozzle series

Select nozzle capacity

With the correct nozzle capacity highlighted, select the HOME icon

to return to operating mode. The selected nozzle will be active

and will automatically be added to the favorites list.

Figure 14: Select nozzle capacity

Ready to pressure test the system

1. Ensure that current rate control system is operating at the optimum level. Set DynaJet Flex operating mode to manual and set PWM duty

cycle at 100%. This will make the system operate as if DynaJet Flex was not present. Use this conguration to verify the rate control

system is operating normally.

2. Keep DynaJet Flex operating mode on manual and change PWM duty cycle to 50%. Use this conguration to verify the rate control

system is operating normally.

3. Conrm boom section functionality by observing the row of rectangles below the on the operating display. Switch the master switch ON

(on rate control or other boom section control switches) and individual sections one at a time. Make sure each section appropriately

changes colour to blue. With the master switch OFF, all active sections will be grey again.

4. Start pump and ensure no leaks.

5. Verify pressure on mechanical gauge matches the digital pressure display within reason. If not, adjust max. pressure sensor value as

previously described.

6. Congure in PWM mode DynaJet Flex at duty cycle of 50%. Conrm each e-ChemSaver (ECS) is pulsating.

At this point the system is functioning. Further details for ne-tuning the system are available in the user settings section of this guide.

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