Telect 009-8004-0208 Bedienungsanleitung

8x8 KLM / GMT Power Distribution Panel

Model 009-8004-0208

Installation Guide

Page ii

Telect, Inc. • USA +1.509.926.6000 • Mexico +52.33.3836.37.52

8x8 KLM / GMT Power Distribution Panel

Model 009-8004-0208

Installation Guide, Part Number 117200-4

Telect and Connecting the Future are registered trademarks of Telect, Inc.

1730 N Madson St., Liberty Lake, Washington

Telect assumes no liability from the application or use of these products. Neither does Telect convey any

license under its patent rights nor the patent rights of others. This document and the products described

herein are subject to change without notice.

About Telect

Telect offers complete solutions for physical layer connectivity, power, equipment housing and other

network infrastructure equipment. From outside plant and central office to inside the home, Telect draws on

more than 25 years of experience to deliver leading edge product and service solutions. Telect is

committed to providing superior customer service and is capable of meeting the dynamic demands of

customer and industry requirements. This commitment to customer and industry excellence has positioned

Telect as a leading connectivity and power solution provider for the global communications industry.

Technical Support

E-mail: getinfo@telect.com

Phone: 888-821-4856 or 509-921-6161

Telect, Inc. • USA +1.509.926.6000 • Mexico +52.33.3836.37.52

Page iii

8x8 KLM / GMT Power Distribution Panel

Model 009-8004-0208

Installation Guide

Table of Contents

1.1 Introduction ............................................................................................................................ 1

1.2 Specifications ......................................................................................................................... 1

1.3 Inspection ............................................................................................................................... 3

1.4 Installation .............................................................................................................................. 4

1.4.1 Installing and grounding the panel ................................................................................4

1.4.2 Connecting Input Power ................................................................................................ 5

1.4.3 Connecting to the Power Bays ...................................................................................... 6

1.4.4 Supplying & Testing Input Power ..................................................................................6

1.4.5 Testing the Input Power Alarm Relays ..........................................................................6

1.4.6 Connecting Output Cables ............................................................................................ 7

1.5 General Guidelines for Installing Fuses .................................................................................8

1.5.1 Installing KLM Fuses .....................................................................................................8

1.5.2 Installing GMT Fuses ....................................................................................................9

1.5.3 Testing the Fuse Alarm Relays ..................................................................................... 9

1.5.4 Fuse Alarm Visual Indicator Test ..................................................................................9

1.6 Powering the Load Equipment .............................................................................................10

1.7 Replacing the Alarm Card .................................................................................................... 11

1.8 Replacing Fuses .................................................................................................................. 11

1.9 Service ................................................................................................................................. 12

1.9.1 In-Warranty Service .................................................................................................... 12

1.9.2 Out-Of-Warranty Service ............................................................................................12

1.10 Accessories and Kits .......................................................................................................... 12

1.11 Reference Schematic ......................................................................................................... 14

1.12 Physical Attributes ............................................................................................................. 15

Page iv

Telect, Inc. • USA +1.509.926.6000 • Mexico +52.33.3836.37.52

List of Figures

Figure 1 - Model 009-8004-0208 .................................................................................................1

Figure 2 - Grounding .................................................................................................................... 4

Figure 3 - Power connection ........................................................................................................ 5

Figure 4 - Test Guide.................................................................................................................... 6

Figure 5 - Connecting Output Cables .......................................................................................... 7

Figure 6 - Fuse Alarm Card ......................................................................................................... 9

Page 1

Telect, Inc. • USA +1.509.926.6000 • Mexico +52.33.3836.37.52

8x8 KLM / GMT Power Distribution Panel

Model 009-8004-0208 Installation Guide

1.1 Introduction

Please read these instructions carefully before

beginning installation. If you need assistance, call

Technical Support at 1-888-821-4856 (domestic

calls), or 509-921-6161 (Option 2), or email us at

[email protected].

Panel brackets provide either flush or extended

mounting in an EIA or WECO rack. The panel is configured at the factory for extended mounting

in a 19" rack. ETSI mounting kits are also available; contact Telect or your distributor.

Model 009-8004-0208 is UL Listed, File E139903, and NEBS Certified.

1.2 Specifications

Physical

Dimensions, with brackets Width: 17.50 in. (44.45 cm)

Height: 3.47 in. (8.81 cm)

Depth: 9.00 in. (22.86 cm)

Weight, without fuses 13.5 lbs. (6.12 kg.)

Weight, shipping 15 lbs. (6.8 kg.)

Mounting capability:

(ETSI brackets sold separately) EIA: 19-inch (48.26 cm)

WECO: 23-inch (58.42 cm)

ETSI: Kits sold separately.

Environmental

Temperature range, ambient -17°C to 49°C (0°F to 120°F)

Humidity 0% to 90% and noncondensing

Figure 1 - Model 009-8004-0208

Page 2

Telect, Inc. • USA +1.509.926.6000 • Mexico +52.33.3836.37.52

Mechanical

Ground terminals Quantity: 2

Stud size: 10-24

Nut: 10-24 KEPS

Socket size: 3/8 inch (10 mm)

Cable: Min. #4 at 250A input rating

Lugs: 2-hole compression lug

Size: Same as input cable: #6 up to 2 AWG

Center to center: 5/8 inch (1.59 cm)

Maximum torque: 20 in-lb (2.26 N•m)

Input terminals Quantity: 4: 2 BATT, 2 RTN

Stud size: 5/16-18

Nut: 5/16-18 KEPS

Socket size: 1/2 inch (13 mm)

Cable: #8 AWG to 4/0 AWG

Lugs: 2-hole compression lug

Size: Same as cable up to 4/0 AWG -

rated to input fuse size

Center to center: 1 inch (2.54 cm)

Maximum torque: 60 in-lb. (6.78 N•m)

Alarm terminals: wire-wrap Quantity: 24

Cable: 22-26 AWG

Output terminals Quantity: 32: 16 BATT, 16 RTN

Screw size: #8-32 wire-clamping

Cable: #22 to #10 AWG - rated to output fuse size

Maximum torque: 9 in-lb (1.01 N•m)

Output Terminal maximum lug width: 5/16 in. (0.79 cm.)

GMT fuse Insertion/Withdrawal force Insertion: 7lbs. +/- 3.1lbs. (3.18 kg. +/- 1.41 kg.)

Withdrawal: 5.5 lbs. +/- 2.5 lbs. (2.49 kg. +/- 1.13 kg.)

KLM fuse Insertion/Withdrawal force Maximum Average force: 12 lbs

Electrical

Operating voltages -20 to -60 VDC, +20 to +30 VDC

Maximum input interruption device rating 250A per side

Maximum continuous input load rating @ 80%

input interruption device rating 250A interruption device for 200A per side or less with

80% rule

Maximum output interruption device rating 30A per KLM fuse, 15A per GMT fuse

Maximum continuous output load rating @ <

80% interruption device rating 25A max. continuous load per KLM position. 12A max.

continuous load per GMT fuse position.

Page 3

Telect, Inc. • USA +1.509.926.6000 • Mexico +52.33.3836.37.52

1.3 Inspection

Inspect equipment after unpacking and compare it to the packing list.

Immediately report any shipping damage, defects, or missing parts to Telect at 1-800-551-4567.

Keep all documentation that comes with your shipment.

Telect is not liable for shipping damage. If the product is damaged, notify the carrier and call

Telect’s Customer Service Department at 1-800-551-4567 (domestic only) or 1-509-926-6000 for

further recourse.

NOTE: For service or warranty information, please visit telect.com website, or email inquiries to

getinfo@Telect.com and click on the “Support” tab, or phone us at 800-551-4567 (domestic only)

or 509-926-6000.

Alarm contact ratings, continuous 2A at 30 VDC

0.6A at 60 VDC

1A at 120 VAC

Alarm board power ratings @20V: 100 mA (2 W)

@24V: 153 mA (3.672 W)

@27V: 166 mA (4.48 W)

@30V: 167 mA (5.01 W)

@42V: 173 mA (7.27 W)

@48V: 175 mA (8.4 W)

@56V: 179 mA (10.02W)

@60V: 181 mA (10.86 W)

Max. operating temperature at max.

load ratings 55°C (131°F)

Min. operating temperature at max. load ratings -10°C (14°F)

Ambient operating temp. at half-load 72°C (162°F)

Max. surface temperature of fuses at 26°C

(79°F) ambient Front face: 59°C (138°F)

Top/Bottom face: 91°C (196°F)

Max. panel heat dissipation @ full load 80W per side for 8, 20A KLM fuses

26W per side for 8, 12A GMT fuses

Panel heat dissipation @ typical load Less than 100W per side

Electrical

Page 4

Telect, Inc. • USA +1.509.926.6000 • Mexico +52.33.3836.37.52

1.4 Installation

ALERT

ALERT! Install this product within a restricted access location where access is through

the use of a tool, lock and key, or other means of security, and is controlled by the

authority responsible for the location. Only qualified technicians may install and maintain

this product.

Mount the panel to the upper-most rack position, if possible. Allow one rack unit of empty space

(1.75 inches or 4.45 cm) below the panel to provide adequate ventilation.

CAUTION

CAUTION! Failure to properly ground this equipment can create hazardous conditions to

installation personnel and to the equipment!

1.4.1 Installing and grounding the panel

1. Clean all contact surfaces.

2. Mount the panel using the

four screws and star wash-

ers provided.

3. Tighten the screws to 35 in-

lb (4.29 N•m).

4. Secure the compression lug

to the grounding studs with

the10-24hexnutsprovided.

5. Torque the nuts to 20 in-lb

(2.26 N•m) with a 3/8-inch

(10 mm) socket.

6. Attach the ground cable(s)

to the ground relay rack or

ground bus according to the

operating company’s instal-

lation procedures.

7. Label the front and the rear of the panel according to the labeling conventions specified in

Telect‘s Wire Sizing and Label Chart (117995).

GROUND TO CHASSIS

Earth-ground

studs

Compression

lug

Torque 1/4

nuts to 25 in-lb (2.84 N-m)

–20 HEX

GROUND TO RACK OR BUS

Anti-oxidant

compound

Remove paint

for surface area contact

and apply anti-oxidant

(recommended)

Torque screws and washers

to 25 in-lb (2.84 N-m)

Anti-oxidant

compound

Figure 2 - Grounding

Page 5

Telect, Inc. • USA +1.509.926.6000 • Mexico +52.33.3836.37.52

1.4.2 Connecting Input Power

DANGER

DANGER! Before connecting input power cables, SHUT DOWN PDF (Primary Distribution

Frame) POWER to the circuits feeding the KLM-PDP. Remove or lock out the PDF circuit

breakers, or verify that the PDF fuse positions are open. Failure to do so can result in haz-

ardous conditions!

NOTE: Input power cables connect the KLM-PDP to the PDF. The cables must support 125% of

the rated, continuous load current of the equipment powered by the KLM-PDP fuses. The

maximum continuous load is 200 amps per side. Keep plastic contact covers in place when

not changing leads.

1. Make sure the input power is OFF.

2. Construct BATT and RTN cables for both A and B input power circuits. Use properly rated ca-

bles and two-hole compression lugs. The cables may require 45° or 90° lugs.

3. Insulate the lug barrels with UL94V0-rated

heat shrink tubing, as shown. It may be

necessary to cover the lug inspection hole

with the tubing.

4. For assistance, refer to the operating com-

pany’s installation procedures.

5. Locate the two input power terminals (Input

A and Input B) on the KLM-PDP backplane.

6. Remove the black plastic terminal covers,

and remove the knockout if using 45°

or 90° lugs.

7. Remove any sharp edges.

8. Use a coarse, non-metallic cleaning pad to

clean the contact areas of the compression

lugs and the input power terminal.

9. If required by the operating company’s installation procedures, use anti-oxidant compound

between the cable compression lugs and the input BATT and RTN terminals. Secure the input

cables to the lugs.

10. Re-install the terminal block covers.

Compression

Lug

Input Power

Terminal Block

Figure 3 - Power connection

Page 6

Telect, Inc. • USA +1.509.926.6000 • Mexico +52.33.3836.37.52

1.4.3 Connecting to the Power Bays

DANGER

DANGER! Use extreme caution! The DC power circuits surrounding the cable termination

points are live! Accidental shorts can cause hazardous conditions, equipment damage, or

equipment service interruptions.

Refer to the operating company’s installation procedures for connections to power bays. You

may be required to have power personnel on site when making these connections. Connect

correct cables to the PDF BATT and RTN output terminals.

1.4.4 Supplying & Testing Input Power

DANGER

DANGER! DO NOT SUPPLY POWER to the KLM-PDP until it is securely mounted and

grounded! Before supplying input power, verify that the KLM-PDP has no fuses installed!

This measure prevents power from reaching any output path. Failure to do so could result

in hazardous conditions!

Terminate power cables from the PDF at the correct BATT and RTN input lugs on the KLM-PDP.

Test polarity at these input lugs using standard procedures.

1.4.5 Testing the Input Power Alarm Relays

Test the Power Alarm relay with an ohmmeter before

installing any more cabling. The alarm relays are located

on the KLM-PDP backplane. (They are indicated on the

designation card according to their unpowered state.) Test

the fuse alarm relays at this time. Use the tables below and

diagram on the right as a test guide.

When both A and B input power is ON...

Place the ohmmeter probes here: Ohmmeter reads:

Black probe: C

Red probe: NO ~ Ohms (open load)

Black probe: C

Red probe: NC 0 ohm

First test

Se c o n d te st

Red Probes

Bla c k Pro b e

Figure 4 - Test Guide

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