Telemotive 10K JLTX Bedienungsanleitung

TELEMOTIVE

APPENDIX E

10K JLTX TRANSMITTER

N49 W13650 Campbell Drive

Menomonee Falls, WI 53051

Phone: 800-288-8178 Fax: 262-783-3510

Website: www.telemotive.com

TCJLTX-1 Rev. C 07/30/2004

Appendix E –10K JLTX Transmitter (Continued)

This page intentionally left blank.

Appendix E –10K JLTX Transmitter (Continued)

WARNING

BEFORE OPERATING THE TRANSMITTER FAMILIARIZE YOURSELF WITH ALL SAFETY

INFORMATION IN THIS MANUAL, THE CORRESPONDING 10K SYSTEM MANUAL

(TC10KMOD-0), APPROPRIATE MANUAL SUPPLEMENTS AND ANY OTHER LOCAL, STATE,

OR FEDERAL RULES OR REGULATIONS ALREADY IN EXISTENCE. FAILURE TO FOLLOW

THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO

EQUIPMENT.

E-1.JLTX Transmitter Operation.

Sections E-1.1. through E-1.10. describe the

functional operation of the JLTX. Please refer to

Figure E-1. Typical 10K JLTX Control Layout

for control location.

E-1.2.Key Switch. (For Models So Equipped,

disables power to transmitter circuitry only).

For models so equipped, turning the key off and

removing it will disable the transmitter. Turning

the key switch to on enables power to the

transmitter unit, but does not activate the

transmitter controls or turn on the receiver. The

ON/OFF pushbutton must be pushed to turn the

transmitter and receiver on or off. Under normal

procedures it is recommended that the unit be

turned off with the ON/OFF pushbutton before

turning off the key switch. If the key switch is

Joy Stick Lever

turned off with the transmitter and receiver on,

the key switch must be turned on again to use the

ON/OFF pushbutton or E-STOP.

NOTE

FOR UNITS EQUIPPED WIT A KEY

SWITCH. THE KEY IS TO BE USED FOR

RENDERING THE TRANSMITTER

DISABLED ONLY; IT DOES CONTROL THE

RECEIVER OR POWER TO OR FROM THE

RECEIVER.

E-1.3. “ON-OFF” Push-Button (Turns

transmitter and receiver on and off).

(With the key switch engaged, for units with a

key switch), pressing the ON/OFF push-button

switch turns the transmitter and the receiver on.

If the transmitter is on the BATT MONITOR

H1 B

AUX 1 AUX 3 SEL.

LOW

BATT BATT

MONITOR

E. STOP ON-OFF

AUX 2 AUX 4

Figure E-1. Typical 10K JLTX Control Layout

E-1

Appendix E –10K JLTX Transmitter (Continued)

light is on or flashing. Pushing the ON/OFF

pushbutton again will turn the transmitter and

receiver off. If the transmitter is out of range of

the receiver, the receiver will not turn off until it

times outs. (For those units with receiver time-

out-timer set active).

WARNING

DO NOT ASSUME THE POWER IS OFF IN

THE RECEIVER BECAUSE THE

TRANSMITTER IS TURNED OFF. FAILURE

TO FOLLOW THIS WARNING COULD

RESULT IN SERIOUS INJURY OR DEATH

AND DAMAGE TO EQUIPMENT.

E-1.4.“E-STOP”. (For Emergency Stopping

Only).

When depressed all equipment movement is

immediately stopped. The transmitter must be

turned off and on again to restore normal

operation. To be used for emergency stopping

only, not for normal system shut down. The E-

STOP will not function with the optional key

switch turned off.

NOTE

FOR MODELS EQUIPPED WITH THE RED

MUSHROOM E-STOP. AFTER PRESSING

THE E-STOP AND THE EMERGENCY STOP

IS COMPLETED, TWIST THE E-STOP

BUTTON CLOCKWISE TO RELEASE.

FAILURE TO DO SO WILL IMPAIR

BATTERY LIFE OF THE TRANSMITTER

AND KEEP E-STOP ALARM ACTUATED IN

THE RECEIVER.

E-1.5. “BATT MONITOR” Transmitter LED

Indicator.

The transmitter LED (red) indicates on,

transmitting and low battery voltage. A slow

flash rate indicates the unit is on. A rapid flash

rate indicates a unit is transmitting (when a

function or control is activated). If the battery

goes below a safe level the LED will not light,

replace battery immediately.

E-1.6.“LOW BATT” Transmitter Aux. LED

Indicator.

The Transmitter Aux. LED (red) indicates a low

battery. When this LED is illuminated replace

the battery immediately.

E-1.7.Joysticks Or Levers.

To activate motor functions, press and hold the

push-button or lever that corresponds to the

desired motion. To activate higher speed

functions for those models so equipped press the

motion switch or lever a little farther.

E-1.8.“SEL. H1, H2, or B” Rotary Selector

Switch.

This rotary selector switch is used with the main

and auxiliary hoist. Position “H1” activates the

hoist lever to control only the main hoist,

position “H2” gives activates the hoist lever to

control only the auxiliary hoist and position “B”

activates the hoist lever to control both the main

and auxiliary hoist at the same time in tandem.

E-1.9. “AUX 1, AUX 2, AUX 3 and AUX 4”

Auxiliary Switches.

These switches activate special function relays

that control such items as such as alarms or

lights depending on how the receiver is wired.

The switches are momentary and activate the

function as long as depressed.

E-1.10. Time-Out-Timer.

Unless this function is disabled the transmitter

will turn itself off if not used for 15 minutes.

E-2.Transmitter Switch Programming.

Sections E2.1. through E2.4. describe transmitter

Switches SW3 and SW4 Programming. (See

Figure E-2 for physical location of transmitter

switches SW3 and SW4).

E-2.1. Transmitter Switch Programming for

Switch SW3.

E-2.1.1. SW3 Position 1 External Code Plug

Enable. (Turn “ON” to enable external code

plug).

For those models with external code plug this

switch enables the external code plug. The

switch causes the internal code plug to be read.

E-2

Appendix E –10K JLTX Transmitter (Continued)

E-2.1.2. SW3 Position 7 Tilt Switch Enable –

(Turn “ON” to enable tilt switch for those

units so equipped).

Switch SW3-position 7 turn “ON” to enable Tilt

Switch.

E-2.1.3. SW3 Position 8 Time-out-timer

Disable. (Normally keep turned “OFF”).

The transmitter has an approximate 15-minute

time-out-timer. If the transmitter is not used for

over 15 minutes it will shut down. This

transmitter time-out-timer function is transmitter

dip switch selectable. SW3 position 8 disables

the time-out-timer. Turning SW3-8 “ON”

disables the time-out-timer.

E-2.2. Transmitter Switch Programming for

Switch SW4.

E-2.2.1. SW4 Position 1-2 Mode Enable.

(Standard Mode 1 keeps 1-2 turned “OFF”).

E-2.2.1.1. SW4 Position 1-2 Mode Enable.

10K12 Systems.

Mode 1, SW4 1-2 all “OFF”. The 10K12 single

speed system comes standard configured this

way from the factory with three motion controls

and six auxiliaries (controlled by the toggle

switches). The 10K12 2-speed system comes

standard configured this way from the factory

with three 2-speed controls and three auxiliaries

(controlled by the toggle switches, the rotary is

non-functional).

Mode 2, SW4 1 turned “OFF” and SW4 2 turned

“ON”. The 10K12 2-speed system configured

this way is able to control four 2-speed motion

controls and no auxiliaries (bridge, trolley, main

and aux hoist). The rotary selector switch

functions are H1 main hoist, H2 aux hoist and B

both main and aux hoist (the toggle switches are

non-functional).

Mode 3, SW4 1 and 2 turned “ON”. The 10K12

2-speed system will control up to 5 motors using

the rotary selector switch. This mode

reconfigures two of the 10K12 auxiliary outputs

(Aux 1 and Aux 2) to be external motor select

functions by the rotary switch. In this mode the

auxiliary toggle switch Aux 1 and Aux 2 is

disabled. When the rotary switch is in the H1 or

H2 position Aux 1 relay or Aux 2 relay will pull

in respectively whenever trolley or hoist

pushbuttons are pressed. When the rotary switch

is in B position both Aux 1 and Aux 2 relays will

pull in.

E-2.2.1.2. SW4 Position 1-2 Mode Enable.

10K16-24 Systems.

Mode 1, SW4 1-2 all “OFF”. The 10K16 3-speed

system comes standard configured this way from

the factory with three 3-speed controls and four

auxiliaries. The 10K24 3-speed system comes

standard configured this way from the factory

with five 3-speed controls and four auxiliaries.

Mode 2, SW4 1 turned “ON” and SW4 2 turned

“OFF”. The 10K24 configured this way gives

hoist, trolley and bridge with independent select

functions. The system utilizes separate select

relays with common speed and direction.

Mode 3, SW4 1 turned “OFF” and SW4 2 turned

“ON”. The 10K24 configured this way is four

motor 3-speed selectable by the rotary switch.

Two hoists, one trolley and one bridge with main

hoist (H1), auxiliary hoist (H2), and “both” (B)

main and auxiliary hoists are selectable by the

rotary switch.

E-2.2.2. SW4 Position 3 Disable Tandem for

hoist and trolley. (Normally keep turned

“OFF”).

For cranes with auxiliary hoists and/or trolleys,

turning this switch “ON” disables the transmitter

selector switch “B” position (both function) that

selects tandem operation of hoist or trolley.

E-2.2.3. SW4 Position 4 Invert Crane Select

Aux. Outputs. (Normally keep turned

“OFF”).

For cranes that use the select function only,

turning this switch “ON” inverts the select

function operation so that the relay closes for the

unselected function.

E-2.2.4. SW4 Positions 5-7 Extended Crane

Control.

E-2.2.4.1. SW4 Positions 5-7 Extended

Crane Control for Stepped Systems.

(Standard all “OFF”).

The 10K JLTX transmitter is available with

extended crane control configurations. These

options are switch configurable on the

transmitter. The eight-position dip switches SW3

E-3

Appendix E –10K JLTX Transmitter (Continued)

and SW4 on the transmitter can provide all

configurations with a single transmitter CPU

EPROM for a particular transmitter style. The

programming tables for the transmitter extended

crane control configurations are found in the

Telemotive Series 10K12/24 Radio Control

system manual. In this manual three sections

apply Appendix A, Table 1 for 10K12/18

systems, Appendix B, Table 1 for 10K16

systems or Appendix B, Table 2 for 10K24

systems. In these sections if the JLTX is not

specifically listed use the switch programming

guide for the configurations labeled SLTX.

E-2.2.4.2. SW4 Positions 5-7 Extended

Crane Control for Stepless Systems.

(Standard all “OFF”).

The 10K JLTX Stepless transmitter is available

with extended crane control configurations.

These options are switch configurable on the

transmitter. The eight-position dip switches SW3

and SW4 on the transmitter can provide all

configurations with a single transmitter CPU

EPROM for a particular transmitter style. The

programming tables for the transmitter extended

crane control configurations are found in the

Telemotive Series 10K12/24 Radio Control

System Manual Supplement Appendix D. In

these sections if the JLTX is not specifically

listed use the switch programming guide for the

configurations labeled SLTX.

E-3.Replacement Transmitter EPROM’s.

All 10K JLTX transmitters use CPU EPROM

part numbers as listed below:

Model Number Control Type System EPROM Firmware

10K12SM02J1 Two speed 10K12 FW2880-0 FW3019-1

10K12SJ02J1 Two speed 10K12 FW2880-0 FW3019-1

10K16SM03J2 Three speed 10K16 FW2881-0 FW3020-1

10K16SJ03J2 Three speed 10K16 FW2881-0 FW3020-1

10K24SM03J1 Three speed 10K24 FW2879-0 FW3018-1

10K24SJ03J1 Three speed 10K24 FW2879-0 FW3018-1

10K24SM05J1 Five speed 10K24 FW2882-0 FW3021-1

10KS1207J2 Stepless 10K12 FW2883-0 FW3022-1

10KS1607J1 Stepless 10K16 FW2885-0 FW3024-1

10KS2407J1 Stepless 10K24 FW2884-0 FW3023-1

10KS1202J2 Stepless Hoist, 2-SPD Bridge/Trolley 10K12 FW2886-0 FW3025-1

10KS1220J2 Stepless Bridge/Trolley, 2-SPD Hoist 10K12 FW2887-0 FW3026-1

10KS1603J1 Stepless Hoist, 3-SPD Bridge/Trolley 10K16 FW2889-0 FW3028-1

E-4

Appendix E –10K JLTX Transmitter (Continued)

E-4.10K JLTX Transmitter Board Setup

Information.

The 10K JLTX Transmitter Board is shown in

Figure E-2. Refer to paragraphs E.4.1 through E-

4.8 for setups.

J27 to

E-4.1. Cable Connections.

For re-cabling the unit the bold italicized labels

above in Figure E-2 correspond to the connection

points for controls, inputs and indicators. Plug

appropriate controls, inputs and indicators into

their corresponding labeled connectors.

E-4.2. Setting Access Code.

The access code is set at the factory and should

not be changed unless absolutely necessary. If a

spare transmitter unit is used, the receiver unit

access code should be changed to match the

access code of the spare transmitter unit. Access

codes are printed on a white label on the outside

of any transmitter and may be matched to “A”

and “B” on the receiver microcomputer module

without having to open the transmitter housing.

Figure E-2. 10K JLTX Transmitter Board.

Switch SW2 (B) in the transmitter must match

switch S4 (B) on the receiver microcomputer

module and switch SW1 (A) in the transmitter

must match switch S5 (A) on the microcomputer

module.

E-4.2. To Check Data.

1). For data input use Data pin on RF Module.

2). Use RF SW pin on RF Module for External

Trigger input.

3). Use TP2 for Ground.

E-4.3. Battery Monitor.

Factory reset to 5.8 Volts not adjustable.

E-4.4. Analog Voltage Reference.

Controls lever and joystick range. V+ (TP3)

factory adjusted with RPOT3.

E10607

TP2

GND

TP1

TP3 RPOT2

OFF

8---------1

SW1 “A”

OFF

8---------1

SW2 “B”

OFF

8--

-------1

3 “C”

SW4 “D”

8---------1

OFF

Tilt Switch

(Optional) E10607

J10 LOW BATT.

J25 E. STOP

(scan)

J19 (Aux 12)

(Aux 11)

(scan)

J18 (Aux 10)

(Aux 9)

(scan)

J14 (Aux 8)

(Aux 7)

(scan)

J13 AUX 6

AUX 5

(scan)

J12 AUX 4

AUX 3

(scan)

J11 AUX 2

AUX 1

J15 ON-OFF

(scan)

J35 (Aux 16)

(Aux 15)

(scan)

J17 (Aux 14)

(Aux 13)

J1 BATT.

MONITOR

TROLLEY Motor Motor J24 J20

RIDGE 2HOIST 4 Motor 6Motor Key Switch Battery Input

1 3 5 7

J22

J2 J3 J4 J5 J6 J7 J8

J26

-X

J16

TP4 +5V

J28

J27

To Multiple Code

Board E10611

J27 to J1, J28 to J2

Hoist Rotary

Selector Switch

J9 Firmware Loading Connector

Firmware

Number Label

E-5

Appendix E –10K JLTX Transmitter (Continued)

E-5. Batteries.

Two batteries are available, a disposable alkaline

battery BT107-0 and a rechargeable NiMH

BT108-0. The single unit charger for the BT108-

0 is E10674-0. Please follow local regulations

for the disposal of any battery product.

The “LOW BATT” red LED will flash briefly

just before transmitter shuts down due to low

battery. If this light flashes, then replace the

battery immediately. The flashing red “BATT

MONITOR” LED flashes rapidly during

transmit, slowly when unit is ON and turns out

when battery is low.

E-6. Intrinsically Safe.

Certain models of the JLTX are intrinsically safe

and these are clearly marked so on the bottom of

the case. To maintain the intrinsically safe rating

an intrinsically safe battery must be used.

Intrinsically safe batteries are labeled

intrinsically safe. Connect your Telemotive

representative for the part number of the

intrinsically safe battery for your transmitter.

WARNING

FOR INTRINSICALLY SAFE PRODUCTS

ONLY QUALIFIED TRAINED SERVICE

PERSONNEL ARE ALLOWED TO PERFORM

REPAIRS. FAILURE TO USE APPROVED

SERVICING TECHNIQUES AS WELL AS

TELEMOTIVE APPROVED PARTS FOR

INTRINSICALLY SAFE PRODUCTS COULD

CREATE A SAFETY HAZARD. IF THERE IS

ANY QUESTION AS TO WHOM IS

QUALIFIED, WHAT PARTS TO USE OR

PROPER SERVICE PROCEDURES PLEASE

CONTACT YOUR TELEMOTIVE

REPRESENTATIVE. FAILURE TO FOLLOW

THIS WARNING COULD RESULT IN

SERIOUS INJURY OR DEATH AND

DAMAGE TO EQUIPMENT.

E-7. Replacement Parts.

The following pictures on pages E-7, through E-

9 detail replacement parts for the JLTX.

WARNING

FOR PRODUCT MODELS LISTED IN

COMPLIANCE WITH UL, CSA AND ANSI

INTRINSICALLY SAFE STANDARDS, DO

NOT ATTEMPT TO REPAIR WITHOUT

USING TELEMOTIVE APPROVED

REPLACEMENT PARTS. FAILURE TO DO

SO COULD VOID LISTING AND CREATE A

SAFETY HAZARD. FAILURE TO FOLLOW

THIS WARNING COULD RESULT IN

SERIOUS INJURY OR DEATH AND

DAMAGE TO EQUIPMENT.

E-8. Joystick and Levers.

Please note should the lever and joysticks need

servicing, please contact Telemotive.. These are

environmentally sealed switches, tested for

millions of cycles and should not need

replacement under normal conditions.

WARNING

DISASSEMBLING THE JOYSTICK OR THE

LEVER WITHOUT PROPER TRAINING AND

EQUIPMENT COULD DESTROY THE SEAL

AND DAMAGE THE SWITCH CAUSING

IMPROPER OPERATION. FAILURE TO

FOLLOW THIS WARNING COULD RESULT

IN SERIOUS INJURY OR DEATH AND

DAMAGE TO EQUIPMENT.

E-9. JLTX Transmitter Firmware.

EPROMs are not used in the JLTX Transmitter

Board Rev. F and higher; firmware (software) is

stored internally in non-volatile flash memory.

Software updates are done in the factory through

the firmware loading connector. A firmware

version label on the board indicates the software

version loaded into flash memory.

E-6

Appendix E –10K JLTX Transmitter (Continued)

E-7

RF Module

E13653-X

TX CPU

E1060

-0

LED Bracket

MP1062

-0

2 LEDs DS2714-0

A1043-8

2 Screws

H1006-0

PCB Bracket

MP1060

-0 4 Screws PCB

50-0

Cable

A1042-10

FWXXXX

Firmware part

r la

bve

Firmare Loading

Connector or

EPROM

see Section E-3 for

Part Numbers.

Internal Antenna

(Mounted in Bottom Housing)

E10197-1

Optional

Key Switch

A231-204

SW A233-0

t H634-0

SW. A235-1

MP10604-0

Key

MP135-1

Switch

A232-203

Boot MP10661-0

Knobs

Round MP634-M

Cylinder MP630-M

Square MP632-M

Hex MP633-M

Boots

Boot Lever MP1066-0

Boot Joystick MP1065-0

Boot Retaining Springs

Spring Lever MP2301-0

Spring Joystick MP2300-0

E STOP

Mushroom Locking Style

A236-0

Red Pushbutton Style

(located were optional

keyswitch is shown)

Switch A236-0

Boot H635-0

Appendix E –10K JLTX Transmitter (Continued)

E-8

Multiple Code Plug

Board E10611 (optional)

with 2 H1950-0 screws

4 Screws, PCB Mount

50-0

SW Cable

A1042-10

Insulator PCB

MP10636-0

PCB Mount Bracket

MP1060

-0 4 Screws H1904-0

6-0

Housing Top

MP1061

-M

Battery

BT107-0 Alkaline (disposable)

BT108-0 NiMH (re-chargeable)

E10674-0 Charger for BT108-0

Battery Bracket

MP10644-0

5 Screws

H2101-0

Housing Bottom

E10616-0

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