Tennant 240 Bedienungsanleitung

POWER

SWEEPER

Operation, Maintenance,and

Parts

Manual

Including

High

Dump

Model

(Parts

Manual)

NAN

SPECIPL~ZED

MAINTENANCESYSTEMS

SWEEPERS- SCRUBBERS

SCARIFIERS

FLOOR

COATINGS

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POWER

SWEEPER

This manual is furnished with each new TENNANTe Model

240.

The machine operators will easily learn how to

Operate the machine and understand its mechanical functions

following the directions and absorbing the infor-

mation inthe Owrationsection.

This machine will give exc'ellent service and sweeping resits, and save maintenance expenses. However, as with

all specially engineered mechanicalequipment, best results are obtained at minimumcosts

if:

The machine is operated with reasonablecare and

The machine

maintained regularly

per the maintenance instructions prov~ded.

Components used in this machine have been carefully selected for performance and safer/. Use only Tennant

Comoany supplied or equivalent parts.

Parts and supplies may

ordered

phone or mail from any Tennant Company parts and service center.

distributor, Or from any of the Tennant Company subsidiaries.

The telephone. telex, mailing addresses, and locations are listed on the last pageof the manual,

MANUAL

NO.

MM101

Published:

6-85

Ollla

01985.

Tennant Company. Printed in U.S.A.

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The following information signals dangerous conditions to the operator or

equipment. Read this monwl carefully. Know when these conditions can exist.

Locate all safety devices on the machine. Then, take necessary steps

tmin machine

operating personnel. Report machine damage or faulty operation immediately.

AWARNING

Keep cigarettes, sparks and open flame oway from fuel tank. Re-

fuel in designated areas only. Do not

fill

fuel tank with engine

running. Makesure fuel container and machine are electrically

connected when refueling. Do not overfill

tank. Check for

odor of escaping

gas

before and during starting

LPG

engines.

AWARNING

Provide adequate ventilation system to properly expel discharged

gases. Check exhaust system regularly for leaks. Carbon Mon-

oxide

dangerous.

AWARNING

Keep cigarettes, sparks and open flame away from lead acid

batteries. Batteries emit a highly explosive hydrogen gas.

AamON

Avoid moving

parts

the unit. Lwse jackets,

shirts

or sleeves

should not be permitted when working on machine because of the

danger of becoming caught inmwing

park.

Keep shields and

guards inposition.

adjustments must be made while the unit

running,

use

caution around hot maiiifalds, moving

parts,

V-belts, etc.

AWARNING

Lock hopper in

"UP"

position, udng Sofety Lock, before changing

brushes or working under hopper. See instructions on lock.

ACAUTlON

Disconnect battery terminal before servicing electrical components.

AamON

Check brakes and steering control for proper operation. Do not

start machine unless you are indriver's seat, with foot on brake pedal,

or parking brake engaged, ond directional pedal inneutral. Stop

engine and set parking brake before leaving machine.

ACAUTlON

This machine

steered by means of the rear wheel, and

very re-

onsive. Become familiar with this type of steering system. Travel

owly and use care on grades and slippery surfaces.

AWARNING

Never opemte inareas of overhead danger unless machine

equipped

with overhead gwrd.

The following symbols are used throughout this manual as indicated intheir descriptions:

ADANGER

To warn of immediate hazards which will result insevere personal

injury or death.

AWARNING

To warn of hazards or unsafe practices which could result insevere

personal rnjury or death.

ACAUTlON

warn of hazards or unsofe practices which could result inminor

penanalinjury.

ATTENTION!

To warn of unsafe practices which could result in extensive equip-

ment damage.

3/80

NOTE

To give impariunt information or to warn

unxlfe pmctices which

could result inequipment damage.

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REPLACEMENT

BRUSHES

S'.'/EEPING

B?;IS+ES

TENNANT

Part No. Descriptions

53063 HIGH DENSITY COMBINATION, natural fiber

crit~klewire-adds stiffness, increases brush life.

53231 NATURAL FIBER, ideal for sweeping average sailage

53065 CRINKLE WIRE, provides maximum cleaning action

for heovy semi-impacted soilage

hard-to-sweep

dirt.

53067 COMBINATION, crinkle wire

wtuml fiber

53068 NYLON, combines long life with excellent sweep-

ingqualities.

PATROL, nylon for outride,

med/lght

bulky debris

HIGH DENSITY NYLON

PROEX

WIRE, resilient bristles for sweeping

medium heavy soilage

POLYPROPYLENE- Side sweeper

NYLON-Side sweeper

FLAT WIRE-Side sweeper

POLYPROPYLENE-Side sweeper (with adaptor)

NYLON-Side sweeper(with adaptor)

WIRE-Side sweeper(with adaptor)

WIRE

FIBER-Side sweeper (with adaptor)

Size

42 in.-24 row

42 in.- 8 row

in.- 5 row

42 in.-24 row

42 in.-

row

in.

dia

in. dia

SCRUBBf NG BRUSHES

TENNANT

Port No. Descriotions Size

POLYPROPYLENE, stiff

front 38 in. -24 row

POLYPROPYLENE, medium stiff

front 38 in. -24 row

STAINLESS STEEL

front 38 in. -20 row

ABRASIVE ROLL, stripping

front 38 in.

strip

NYLON, Rear 42in. -8row

FIBER, stiff

side scrubber 14 in. dia

FIBER, medium stiff

side scrubber

in.

dio

STAINLESS STEEL

side scrubber 14

in.

dio

POLYPROPYLENE

ride scrubber (with U-Joint)

stiff

POLYPROPYLENE

side scrubber(with U-Joint) medium stiff

STAINLESS STEEL

side scrubber(with U-Joint)

ABRASIVE, bristle,

heavy,

.050 ga 38 in. 24 row

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TABLE

CONTENTS

TENNANT

COMPANY

WARRANTY

SAFETY PRECAUTIONS

REPLACEMENT BRUSHES

LIST

MA1NTENANCE

ITEMS

(Standard)

LIST OF MAINTENANCE ITEMS

(Hi-dump)

DECIMAI./FRACTION-INCH/MI

LLIMETER

STANDARD BOLT TORQUE CHART

SPECIFICATIONS

DIMENSIONS

LIFTING INSTRUCTIONS

OPERATION

AND

MAINTENANCE

OPERATION OF CONTROLS

OPERATION

MAINTENANCE

TROUBLE SHOOTING

SCRUBBER ATTACHMENT INSTRUCTIONS

LPG SECTION INSTRUCTIONS

ENGINE SECTION INSTRUCTIONS

STANDARD PARTS SECTION

HI-DUMP PARTS SECTION

ACCESSORIES PARTS SECTION

SCRUBBER PARTS SECTION

LPG PARTS SECTION

HYDRAULIC COMPONENTS

ENGINE PARTS SECTION

TENNANT COMPANY PARTS AND

SERVICE LOCATION DIRECTORY

vii

1-3

4-5

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COMMONLY USED MAINTENANCE ITEMS AND REPAIR KITS

Note: These

items

also appear in

fhe

parts

lists,

but

they

are grouped

here

for

your

conveniencz.

'tau

-cly

noi

wisl

stock

all

file

itens Iistei.

TENNANT

Part No. Description

Qw.

59463

REPLACEMENT PARTS PACKAGE

23792 ELEMENT, Air filter (Fram)

23275 SKIRT, Shroud, Left and right

23382 SEAL, Pan, side

23386 SEAL, Pan, top

LIP, Rubber

SKIRT

ELEMENT,

Air

(Purolator)

ELEMENT, Oil (Fram)

SKI51

FUSIBLE LINK

45770

-5

SPARK PLUG

38644

POINT SET

CONDENSER

ELEMENT, Oil (Deluxe)

SEAL KIT for Ross rear wheel hydraulic motor

SEAL KIT for Chor-Lynn side

main brush motors

SEAL KIT far Ross side

main brush motors

SEAL KIT for Victor-Dukes contra1 valve

SEAL KIT for Cross control valve

SEAL KIT for Gresen side brush valve 48289

SEAL KIT for Gresen side brush valve 48108A

SEAL KIT for Victor-Dukes side brush valve

SEAL KIT for Oi[gear hydraulic propelling pump.

SEAL KIT for Vickers accessor/ pump

SEAL KIT for vacuum fan motor

TENNANT HydmuLic oil (10-W-40)

BAG, Filter

BUD€, Squeegee, rear

BACKING, Squeegee blade rear

BLADE, Squeegee, side

FILTER-FUELOCK REPAIR KIT (LP on1

FUSE, 20 A

BATTERY,

12V,

CABLE, Battery, positive

CABLE, Battery, negative

TIRE, Rear wheel

TUBE, Rear wheel

FLAP, Rear wheel

TIRE,

Front

REPLACEMENT PARTS PACKAGC

SCRUBBER

BLADE, Squeegee, 69.5"

BLADE, Back-up

BIADE, Squeegee, 26"

BLADE, Front, rubber, 68"

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COMMONLY USED MAINTENANCE ITEMSAND REPAIR KITS (continued)

REPLACEMENT PARTS FOR HI-DUMP ONLY

TENb!.4t'lT

Part

No.

Description

Qty.

SKI951 SEAL KIT for Ross rear

wheel

hydraulic motor

SKI842 SEAL KIT

for

roll-out valve

SKI870 SEAL KIT for

hopper

lift cylinder

SKI869 SEAL KIT

for

roll-out cylinder

29831

-4

CABLE, Battery, negative

24120

TIRE.

Front.

solid

~~~

.~.-,

3706

GASKET KIT, Hopper dump door

35607

LIP,

Hopper, rubber

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STANDARD

BOLT

TORQUE CHART

STANDARD TIGHTENING REQUIREMENTS

FOR NORMAL ASSEMBLY

APPLICATIONS

Bolt SAEGr 5

Thread Min~mum

Size Torsue Ft Lbs (Nml

Carr

6ots

RH SSQ

SAE

8 Bolts

M~n~mum Min~mum

Torque Ft Lbs INmI Toraue

linl Plain Plated Plain Plated Ft L~s'(N~)

0.25 8(111 7110)

Z(1.61 10(141 461

NOTE:

Increase the torque by

20'0

when using engine

oil

chassis grease as

thread iubrtcent

EXCEPTIONS TO THE ABOVE STANDARD

Motor axle nuts: 200-250

lbs (271-339 Nmi

Scrubbrushmotor portingMock socket head bolts: 18-

20ft ibs 124-27 Nml

BOLT IDENTIFICATION

Identification Specification

Grade Mark~ng and Grade

SAE-Grade 5

ASTM-A 449

SAE-Grade

ASTM-A 354

Grade

All hardware is of grade 5 unless SDeC~f~callystated

otherwise.

HYDRAULIC TAPERED SEAT FITTING

(JIC) TORQUE CHART

Tube Thread Maximum

0.0.

(in1 Size Torque

HYDRAULIC O-RING FITTING TORQUE

CHART

Tube Thread

M~nimum

(in)

Size

Torque

025 044"-20

It lbs 10 Nml

038 0 56"-18 13

IDS

118

Nml

075"-16 20

lbs

127

Nml

088"-14

Ibs 134 Nml

075 112"-12 45ltlbsl6lNml

10 131"-12

lbs 181 Nml

Maxlmum

Torque

lbs (12 Nm)

20 Itlbs 127 Nmt

30 Itlbs 141 Nmt

lbs

154

Nmi

lbs

(95

Nm)

9011 ibr

{I22

Nrn)

NOTE.

not

use sealant on o-rmg threads.

HYDRAULIC TAPERED PIPE FITTING

(NPT)

touauc

CHART

NOTE.

Ral~ngslrstedare when using tetlon thread seai

Minimum Max~mum

0.25 0.44"-20

It lbs 112 Nml Size Torque Torque

0.38 0.56"-18 20 It lbs 127 Nm)

0.50 0.75"-16 30 It lbs (41 Nm) 114 NPT 10It lbs (14 Nml 30ft lbs (41 Nm)

0.62 0.88"-14 40 It lbs (54 Nml 1/2NPT 25 It lbs (34 Nml 50 ft lbs (68Nm)

0.75 1.12"-12 70 It lbs (95 Nml 314 NPT

It lbs (68Nml

100

It lbs (1361 Nml

vii

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