Tennant 6200LP Bedienungsanleitung

330375

Rev. 00 (6–99)

Service Manual

6200G/LP

This service manual is intended to be used as an aid in the detailed service, repair, and troubleshooting of

your TENNANT Model 6200G/LP.

The set is organized into six major groups: General Information, Chassis, Sweeping, Electrical,

Hydraulics, and Engine–G/LP.

General Information: Safety precautions, machine specifications, machine maintenance chart, machine

tieing, machine jacking, machine storing, machine pushing or towing, and hardware information.

Chassis: Tire/wheel replacement, brake adjustment and replacement, steering adjustment and

replacement.

Sweeping: V–belt replacement, brush replacement, bearing replacement, skirt/seal repair/replacement,

and sweeping troubleshooting.

Electrical: Battery maintenance and replacement, electrical schematics, and electrical troubleshooting.

Hydraulics: Cylinder replacement, pump (s) replacement, hydraulic motor replacement, hydraulic

schematic, and hydraulic troubleshooting.

Engine –G/LP: Air filter replacement, oil changing, cooling system maintenance,

engine troubleshooting, engine removal, and engine repairs.

Manual Number – 330375

Revision: 00

Published: 6–99

GENERAL INFORMATION

1-1

6200G/LP330375 (6–99)

CONTENTS

Page

SAFETY PRECAUTIONS 1–3. . . . . . . . . . . . . .

SPECIFICATIONS 1–5. . . . . . . . . . . . . . . . . . . .

GENERAL MACHINE PERFORMANCE 1–5. .

POWER TYPE 1–6. . . . . . . . . . . . . . . . . . . . . . . .

STEERING 1–7. . . . . . . . . . . . . . . . . . . . . . . . . . .

HYDRAULIC SYSTEM 1–7. . . . . . . . . . . . . . . . .

BRAKING SYSTEM 1–7. . . . . . . . . . . . . . . . . . .

TIRES 1–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MACHINE DIMENSIONS 1–8. . . . . . . . . . . . . . .

MAINTENANCE 1–9. . . . . . . . . . . . . . . . . . . . . .

MAINTENANCE CHART 1–9. . . . . . . . . . . .

PUSHING, TOWING, AND

TRANSPORTING THE MACHINE 1–11. . .

MACHINE JACKING 1–12. . . . . . . . . . . . . . . . . .

STORING MACHINE 1–12. . . . . . . . . . . . . . . . .

HARDWARE INFORMATION 1–13. . . . . . . . . .

STANDARD BOLT TORQUE CHART 1–13

METRIC BOLT TORQUE CHART 1–13. . .

BOLT IDENTIFICATION 1–13. . . . . . . . . . . .

THREAD SEALANT AND LOCKING

COMPOUNDS 1–13. . . . . . . . . . . . . . . . .

HYDRAULIC FITTING INFORMATION 1–14. .

HYDRAULIC TAPERED PIPE

FITTING (NPT) TORQUE CHART 1–14

HYDRAULIC TAPERED SEAT

FITTING (JIC) TORQUE CHART 1–14.

HYDRAULIC O–RING FITTING

TORQUE CHART 1–14. . . . . . . . . . . . . .

MACHINE TROUBLESHOOTING 1–15. . . . . .

GENERAL INFORMATION

1-2 6200G/LP330375 (6–99)

GENERAL INFORMATION

1-3

6200G/LP330375 (6–99)

SAFETY PRECAUTIONS

The following symbols are used throughout this

manual as indicated in their description:

WARNING: To warn of hazards or unsafe

practices that could result in severe personal

injury or death.

FOR SAFETY: To identify actions that must be

followed for safe operation of equipment.

The machine is suited to sweep disposable

debris. Do not use the machine other than

described in this Operator Manual. The machine

is not designed for use on public roads.

The following information signals potentially

dangerous conditions to the operator or

equipment:

FOR SAFETY:

1. Do not operate machine:

–Unless trained and authorized.

–Unless operation manual is read and

understood.

–In flammable or explosive areas unless

designed for use in those areas.

–In areas with possible falling objects

unless equipped with overhead guard.

2. Before starting machine:

–Check for fuel leaks.

–Keep sparks and open flame away

from refueling area.

–Make sure all safety devices are in

place and operate properly.

–Check brakes and steering for proper

operation.

3. When starting machine:

–Keep foot on brake and directional

pedal in neutral.

4. When using machine:

–Use brakes to stop machine.

–Go slowly on inclines and slippery

surfaces.

–Use care when reversing machine.

–Do not carry riders on machine.

–Always follow safety and traffic rules.

–Report machine damage or faulty

operation immediately.

5. Before leaving or servicing machine:

–Stop on level surface.

–Set parking brake.

–Turn off machine and remove key.

6. When servicing machine:

–Avoid moving parts. Do not wear loose

jackets, shirts, or sleeves when

working on machine.

–Block machine tires before jacking up

machine.

–Jack up machine at designated

locations only. Block machine up with

jack stands.

–Use hoist or jack of adequate capacity

to lift machine.

–Wear eye and ear protection if using

pressurized air or water.

–Disconnect battery connections before

working on machine.

–Avoid contact with battery acid.

–Use cardboard to locate leaking

hydraulic fluid under pressure.

–Use Tennant supplied or equivalent

replacement parts.

WARNING: Engine emits toxic gases. Severe

respiratory damage or asphyxiation can

result. Provide adequate ventilation. Consult

with your regulatory authorities for exposure

limits. Keep engine properly tuned.

WARNING: Lift arm pinch point. Stay clear of

hopper lift arms.

WARNING: Moving belt and fan. Keep away.

WARNING: Raised hopper may fall. Engage

hopper support bar.

GENERAL INFORMATION

1-4 6200G/LP330375 (6–99)

The following safety labels are mounted on the

machine in the locations indicated. If these or any

labels become damaged or illegible, install a new

label in its place.

FOR SAFETY LABEL –LOCATED ON THE

SIDE OF THE OPERATOR COMPARTMENT.

HOPPER SUPPORT LABEL –LOCATED ON

INSIDE METAL PANEL ON BOTH SIDES OF

THE MACHINE.

HOPPER LIFT ARMS LABEL –

LOCATED ON BOTH LIFT ARMS.

EMISSIONS LABEL –LOCATED

BEHIND THE OPERATOR’S SEAT.

GENERAL INFORMATION

1-5

6200G/LP330375 (6–99)

SPECIFICATIONS

GENERAL MACHINE DIMENSIONS/CAPACITIES

Item Dimension/capacity

Length 1956 mm (77 in)

Width 1245 mm (49 in)

Height 1440 mm (57 in)

Height with overhead guard 2035 mm (80 in)

Track 94 mm (37 in)

Wheelbase 97 mm (38 in)

Main sweeping brush diameter 280 mm (11 in)

Main sweeping brush length 711 mm (28 in)

Side brush diameter 520 mm (20.5 in)

Sweeping path width 711 mm (28 in)

Sweeping path width with one side brush 1070 mm (42 in)

Sweeping path width with two side brushes 1400 mm (55 in)

Main sweeping brush pattern width 65 mm (2.5 in)

Hopper weight capacity 135 kg (300 lb)

Hopper volume capacity 85 L (3 cu ft)

Dust filter area 4.6 sq m (49 sq ft)

GVWR 927 kg (2700 lb)

Ceiling height minimum dumping clearance 2286 mm (90 in)

GENERAL MACHINE PERFORMANCE

Item Measure

Maximum forward speed 9.7 km/h (6 mph)

Maximum reverse speed 4.8 km/h (3 mph)

Minimum aisle turn 2095 mm (82.5 in)

Minimum turning radius, left 1400 mm (55 in)

Minimum turning radius, right 1400 mm (55 in)

Maximum rated incline with empty hopper 10/18%

Maximum rated incline with full hopper 6/11%

GENERAL INFORMATION

1-6 6200G/LP330375 (6–99)

POWER TYPE

Engine Type Ignition Cycle Aspiration Cylinders Bore Stroke

Robin Piston Breakerless-

type spark 4 Natural 1 84 mm

(3.31 in) 61 mm

(2.40 in)

Displacement Net power, governed Net power, maximum

338 cc (20.6 cu in) 5.4 kw (7.5 hp) @ 2200 rpm 8.2 kw (11 hp) @

3600 rpm

Fuel Cooling system Electrical system

Gasoline, 87 octane

minimum, unleaded. Fuel

tank: 6 L (1.5 gal)

Air cooled 12 V nominal

LPG, 12.5 A alternator

Fuel tank: 9 kg ( 20 lb)

Vapor

Idle speed (Fast) governed speed Firing order

2200 rpm (gov) 2200 rpm (gov) 1

Spark plug gap Valve clearance, cold Engine lubricating oil

.6 mm (0.024 in)

Gasoline and LPG 0.145 to 0.185 mm (0.0057 to

0.0072 in) intake and exhaust 1.20 L (1.3 qt) 10W30

SAE–SG/SH

STEERING

Type Power source Emergency steering

Front wheel, manual controlled Manual steering Manual

HYDRAULIC SYSTEM

System Capacity Fluid Type

Hydraulic reservoir 7.58 L (2 gal) TENNANT part no. 65869–above 7°C (45°F)

Hydraulic total 9.48 L (2.5 gal) TENNANT part no. 65870–below 7°C (45°F)

BRAKING SYSTEM

Type Operation

Service brakes Mechanical disc brake (1), one front wheel, cable

actuated

Parking brake Utilizes service brakes, cable actuated

TIRES

Location Type Size

Front (1) Solid 90 x 305 mm (3.5 in x12 in OD)

Rear (2) Solid 76 x 305 mm (3 in x 12 in OD)

GENERAL INFORMATION

1-7

6200G/LP330375 (6–99)

TOP VIEW

SIDE VIEW

1956 mm (77 in)

1245 mm

(49 in)

1440 mm

(57 in)

FRONT VIEW

352185

MACHINE DIMENSIONS

GENERAL INFORMATION

1-8 6200G/LP330375 (6–99)

MAINTENANCE

14 15

MAINTENANCE CHART

Interval Key Description Procedure Lubricant/

Fluid

No. of

Service

Points

Daily 3 Engine Check oil level –1

Check air intake and cooling

areas for debris –1

6Brush compartment skirts Check for damage, wear, and

adjustment –6

4Main brush Check for damage or wear –1

5Side brush(es) Check for damage or wear –1 (2)

Check brush pattern –1 (2)

7Hopper dust filter Shake –1

25 Hours 3 Engine Check air filter element for

damage –1

50 Hours 4Main brush Rotate end-for-end –1

Check brush pattern –1

15 QuickMopbroom (Option) Rotate or wash sweep heads –2

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