Terex Genie GS-1530 Bedienungsanleitung

Operator's Manual

Serial Number Range

GS™

1530/32 from GS30P

200101

from GS32P-200101

from GS46P-200101

GS™

1930/32 from GS30D

40101

from GS32D-10101

from GS46D-20101

GS™

1932 XH

GS™

032

GS™

632

with

Maintenance

Information

GS™

3232

GS™

646 XH

GS™

324

Original Instructions

Eleventh Edition

Second Printing

Part No. 1307633GT

GS™

3246 XH

GS™-4046

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Operator's Manual Eleventh Edition • Second Printing

™

-30 • GS

™

-32 • GS

™

-46 Part No. 1307633GT

Front Matter

Manufacturer:

Terex South Dakota, Inc.

500 Oakwood Road

Watertown, SD 57201, USA

Terex (Changzhou) Machinery Co., Ltd.

No 139, Hanjiang Road

Xinbei District

Changzhou City

Jiangsu Province

China

Authorized representative:

Genie Industries B. V.

Boekerman 5

4751 XK OUD GASTEL

The Netherlands

Contents

Introduction ........................................................... 1

Symbol and Hazard Pictorials Definitions............. 6

General Safety ...................................................... 9

Personal Safety................................................... 18

Work Area Safety................................................ 19

Legend ................................................................ 27

Controls............................................................... 30

Inspections.......................................................... 34

Operating Instructions......................................... 54

Transport and Lifting Instructions ....................... 71

Maintenance ....................................................... 76

Specifications...................................................... 78

Eleventh Edition: Second Printing, November 2020

Genie is a registered trademark of Terex South Dakota, Inc. in

the U.S.A. and many other countries. “GS” is a trademark of

Terex South Dakota, Inc.

Complies with EC Directive 2006/42/EC

See EC Declaration of Conformity

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Eleventh Edition • Second Printing Operator's Manual

Introduction

Part No. 1307633GT GS™-30 • GS™-32 • GS™-46 1

Introducti on

About this manual

Genie appreciates your choice of our machine for

your application. Our number one priority is user

safety, which is best achieved by our joint efforts.

This book is an operation and daily maintenance

manual for the user or operator of a Genie

machine.

This manual should be considered a permanent

part of your machine and should remain with the

machine at all times. If you have any questions,

contact Genie.

Product Identification

The machine serial number is located on the serial

label.

Serial label located on

chassis

Serial number stamped on

chassis

Intended Use and Familiarization

Guide

The intended use of this machine is to lift personnel,

including tools, and materials to an aerial work site.

Before operating the machine, it’s the operator’s

responsibility to read and understand this

familiarization guide.

Each person must be trained to operate a

Mobile Elevating Work Platform (MEWP).

Familiarization with the MEWP must be given

to each person who is authorized, competent

and trained.

Only trained and authorized personnel should

be permitted to operate the machine.

The operator is responsible to read,

understand, and obey the manufacturer’s

instructions and safety rules provided in the

Operator’s Manual.

The Operator’s Manual is located in the

manual storage container, at the platform.

For specific product applications, see

Contacting The Manufacturer.

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Operator's Manual Eleventh Edition • Second Printing

Introduction

2 GS™-30 • GS™-32 • GS™-46 Part No. 1307633GT

Platform controls symbology and related

machine movement:

Lift function enable button

Drive function enable button

Outrigger function button

Platform up/down (when lift function

selected)

Drive forward/reverse (when drive function

selected)

Steer right/left (when drive function

selected)

Area of operation, indoor use button

Area of operation, outdoor use button

Ground controls symbology and related

machine movement:

Lift function enable button

Platform up/down button

Sequential functions and movement:

•Drive and steer.

Interlocked functions:

•Elevated drive speed.

•Elevated drive in an off-level condition.

•All platform and ground controls.

Limitations of use:

•The intended use of this machine is to lift

personnel, including tools, and materials to an

aerial work site.

•Do not elevate the platform unless the machine

is on firm level ground.

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Eleventh Edition • Second Printing Operator's Manual

Introduction

Part No. 1307633GT GS™-30 • GS™-32 • GS™-46 3

Bulletin Distribution and Compliance

Safety of product users is of paramount importance

to Genie. Various bulletins are used by Genie to

communicate important safety and product

information to dealers and machine owners.

The information contained in the bulletins is tied to

specific machines using the machine model and

serial number.

Distribution of bulletins is based on the most

current owner on record along with their associated

dealer, so it is important to register your machine

and keep your contact information up to date.

To ensure safety of personnel and the reliable

continued operation of your machine, be sure to

comply with the action indicated in a respective

bulletin.

To view any open bulletins for your machine, visit

us on the web at www.genielift.com.

Contacting the Manufacturer

At times it may be necessary to contact Genie.

When you do, be ready to supply the model

number and serial number of your machine, along

with your name and contact information. At

minimum, Genie should be contacted for:

Accident reporting

Questions regarding product applications and

safety

Standards and regulatory compliance information

Current owner updates, such as changes in

machine ownership or changes in your contact

information. See Transfer of Ownership, below.

Transfer of Machine Ownership

Taking a few minutes to update owner information

will ensure that you receive important safety,

maintenance and operating information that

applies to your machine.

Please register your machine by visiting us on the

web at www.genielift.com or by calling us toll free

at 1-800-536-1800.

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Operator's Manual Eleventh Edition • Second Printing

Introduction

4 GS™-30 • GS™-32 • GS™-46 Part No. 1307633GT

Danger

Failure to obey the instructions and

safety rules in this manual will result

in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator’s

manual.

1 Avoid hazardous situations.

Know and understand the safety rules

before going on to the next section.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

You read, understand and obey the

manufacturer’s instructions and safety

rules–safety and operator’s manuals and

machine decals.

You read, understand and obey employer’s

safety rules and worksite regulations.

You read, understand and obey all applicable

governmental regulations.

You are properly trained to safely operate the

machine.

Safety Sign Maintenance

Replace any missing or damaged safety signs.

Keep operator safety in mind at all times. Use mild

soap and water to clean safety signs. Do not use

solvent-based cleaners because they may damage

the safety sign material.

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Eleventh Edition • Second Printing Operator's Manual

Introduction

Part No. 1307633GT GS™-30 • GS™-32 • GS™-46 5

Hazard Classification

Decals on this machine use symbols, color coding,

and signal words to identify the following:

Safety alert symbol–used to alert

you to potential personal injury

hazards. Obey all safety

messages that follow this symbol

to avoid possible injury or death.

Indicates a hazardous situation

which, if not avoided, will result in

death or serious injury.

Indicates a hazardous situation

which, if not avoided, could result

in death or serious injury.

Indicates a hazardous situation

which, if not avoided, could result

in minor or moderate injury.

Indicates a property damage

message.

DANGER

WARNING

CAUTION

NOTICE

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Operator's Manual Eleventh Edition • Second Printing

Symbol and Hazard Pictorials Definitions

6 GS™-30 • GS™-32 • GS™-46 Part No. 1307633GT

Symbol and Hazard P ictorials Definiti ons

Read the operator’s

manual

Read the service

manual

Crush hazard Crush hazard Collision hazard

Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard Electrocution hazard

Electrocution hazard Explosion hazard Fire hazard Burn hazard Skin injection hazard

Engage safety arm Keep away from

moving parts

Keep clear of

outriggers and tires

Move machine to

level ground

Close chassis tray

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Eleventh Edition • Second Printing Operator's Manual

Symbol and Hazard Pictorials Definitions

Part No. 1307633GT GS™-30 • GS™-32 • GS™-46 7

Lower the platform. Do not set up where it

cannot be leveled

with outriggers

Maintain required

clearance

Access by trained and

authorized personnel

only

Use a piece of

cardboard or paper to

search for leaks

Batteries used as

counterweights

Chock the wheels No smoking Grounded AC

3-wire only

Replace damaged

wires and cords

Wheel load Lifting & tie down

instructions

Lifting point Lanyard anchorage

points

Wind speed

lbs /

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Operator's Manual Eleventh Edition • Second Printing

Symbol and Hazard Pictorials Definitions

8 GS™-30 • GS™-32 • GS™-46 Part No. 1307633GT

Tiedown Release brakes Engage brake Pressure rating for air

line to platform

Voltage rating for

power to platform

Maximum capacity Indoor Outdoor Manual force

Platform overloaded

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