Terex Genie GR -15 Bedienungsanleitung

Operator's Manual

Serial Number Range

GR™-12

from GRP-60000

from GRR-10001

GR™-15

GR™-20

with

Maintenance

Information

Original Instructions

Seventh Edition

First Printing

Part No. 1297725GT

Operator's Manual Seventh Edition • First Printing

GR™-12 • GR™-15 • GR™-20 Part No. 1297725GT

Front Matter

Authorized representative:

Genie Industries B. V.

Boekerman 5

4751 XK OUD GASTEL

The Netherlands

Manufacturer:

Terex South Dakota, Inc.

500 Oakwood Road

Watertown, SD 57201, USA

Terex USA, LLC

200 Nyala Farm Road

Westport, CT 06880, USA

Contents

Introduction ............................................................1

Symbol and Hazard Pictorials Definitions..............5

General Safety.......................................................7

Personal Safety................................................... 10

Work Area Safety................................................ 11

Legend................................................................ 18

Controls............................................................... 19

Inspections.......................................................... 22

Operating Instructions......................................... 34

Transport and Lifting Instructions ....................... 43

Maintenance ....................................................... 48

Specifications...................................................... 50

Seventh Edition: First Printing, October 2020

Genie is a registered trademark of Terex South Dakota, Inc. in

the U.S.A. and many other countries.

“GS” is a trademark of Terex South Dakota, Inc.

Complies with EC Directive 2006/42/EC

See EC Declaration of Conformity

Seventh Edition • First Printing Operator's Manual

Introduction

Part No. 1297725GT GR™-12 • GR™-15 • GR™-20 1

Introduction

About this manual

Genie appreciates your choice of our machine for

your application. Our number one priority is user

safety, which is best achieved by our joint efforts.

This book is an operation and daily maintenance

manual for the user or operator of a Genie

machine.

This manual should be considered a permanent

part of your machine and should remain with the

machine at all times. If you have any questions,

contact Genie.

Product Identification

The machine serial number is located on the serial

label.

Serial number stamped

on chassis

Serial label located on

chassis

Intended Use and Familiarization

Guide

The intended use of this machine is to lift

personnel, including tools, and materials to an

aerial work site. Before operating the machine, it’s

the operator’s responsibility to read and

understand this familiarization guide.

Each person must be trained to operate a

Mobile Elevating Work Platform (MEWP).

Familiarization with the MEWP must be given

to each person who is authorized, competent

and trained.

Only trained and authorized personnel should

be permitted to operate the machine.

The operator is responsible to read,

understand, and obey the manufacturer’s

instructions and safety rules provided in the

Operator’s Manual.

The Operator’s Manual is located in the

manual storage container, at the platform.

For specific product applications, see

Contacting The Manufacturer.

Operator's Manual Seventh Edition • First Printing

Introduction

2 GR™-12 • GR™-15 • GR™-20 Part No. 1297725GT

Platform controls symbology and related

machine movement:

Lift function enable button

Drive function enable button

Platform up/down (when lift function

selected)

Drive forward/reverse (when drive

function selected)

Steer right/left (when drive function

selected)

Area of operation, indoor use button

Area of operation, outdoor use button

Ground controls symbology and related

machine movement:

Lift function enable button

Platform up/down button

Sequential functions and movement:

Drive and steer.

Interlocked functions:

Elevated drive speed.

Elevated drive in an off-level condition.

All platform and ground controls.

Limitations of use:

The intended use of this machine is to lift

personnel, including tools, and materials to an

aerial work site.

Do not elevate the platform unless the machine

is on firm level ground.

Seventh Edition • First Printing Operator's Manual

Introduction

Part No. 1297725GT GR™-12 • GR™-15 • GR™-20 3

Bulletin Distribution and Compliance

Safety of product users is of paramount

importance to Genie. Various bulletins are used by

Genie to communicate important safety and

product information to dealers and machine

owners.

The information contained in the bulletins is tied to

specific machines using the machine model and

serial number.

Distribution of bulletins is based on the most

current owner on record along with their

associated dealer, so it is important to register

your machine and keep your contact information

up to date.

To ensure safety of personnel and the reliable

continued operation of your machine, be sure to

comply with the action indicated in a respective

bulletin.

To view any open bulletins for your machine, visit

us on the web at www.genielift.com.

Contacting the Manufacturer

At times it may be necessary to contact Genie.

When you do, be ready to supply the model

number and serial number of your machine, along

with your name and contact information. At

minimum, Genie should be contacted for:

Accident reporting

Questions regarding product applications and

safety

Standards and regulatory compliance information

Current owner updates, such as changes in

machine ownership or changes in your contact

information. See Transfer of Ownership, below.

Transfer of Machine Ownership

Taking a few minutes to update owner information

will ensure that you receive important safety,

maintenance and operating information that

applies to your machine.

Please register your machine by visiting us on the

web at www.genielift.com or by calling us toll free

at 1-800-536-1800.

Operator's Manual Seventh Edition • First Printing

Introduction

4 GR™-12 • GR™-15 • GR™-20 Part No. 1297725GT

Danger

Failure to obey the instructions and

safety rules in this manual will result

in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator’s

manual.

1 Avoid hazardous situations.

Know and understand the safety rules

before going on to the next section.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

You read, understand and obey the

manufacturer’s instructions and safety rules—

safety and operator’s manuals and machine

decals.

You read, understand and obey employer’s

safety rules and worksite regulations.

You read, understand and obey all applicable

governmental regulations.

You are properly trained to safely operate the

machine.

Safety Sign Maintenance

Replace any missing or damaged safety signs.

Keep operator safety in mind at all times. Use mild

soap and water to clean safety signs. Do not use

solvent-based cleaners because they may

damage the safety sign material.

Hazard Classification

Decals on this machine use symbols, color coding,

and signal words to identify the following:

Safety alert symbol—used to alert

you to potential personal injury

hazards. Obey all safety

messages that follow this symbol

to avoid possible injury or death.

Indicates a hazardous situation

which, if not avoided, will result in

death or serious injury.

Indicates a hazardous situation

which, if not avoided, could result

in death or serious injury.

Indicates a hazardous situation

which, if not avoided, could result

in minor or moderate injury.

Indicates a property damage

message.

Seventh Edition • First Printing Operator's Manual

Symbol and Hazard Pictorials Definitions

Part No. 1297725GT GR™-12 • GR™-15 • GR™-20 5

Symbol and Hazard Pict orials Definitions

Read the operator’s

manual

Read the service

manual

Crush hazard

No smoking

Collision hazard

Tip-over hazard

Electrocution hazard

Burn hazard

Explosion hazard

Fire hazard

Batteries used as

counterweights

Tiedown

Voltage rating for

power to platform

Pressure rating for air

line to platform

Keep away from

moving parts

Move machine to

level ground

Lifting & tie down

instructions

Operator's Manual Seventh Edition • First Printing

Symbol and Hazard Pictorials Definitions

6 GR™-12 • GR™-15 • GR™-20 Part No. 1297725GT

Maintain required

clearance

Access by trained

and authorized

personnel only

Chock the wheels

Release brakes

Grounded AC

3-wire only

Replace damaged

wires and cords

Wheel load

Lanyard anchorage

points

Side force

Manual force

Lifting point

Indoor

Outdoor

Auxiliary lowering

Wind speed

Maximum capacity

Maximum capacity including occupant, tools,

materials and options

Platform overloaded

Seventh Edition • First Printing Operator's Manual

General Safety

Part No. 1297725GT GR™-12 • GR™-15 • GR™-20 7

General Safety

Operator's Manual Seventh Edition • First Printing

General Safety

8 GR™-12 • GR™-15 • GR™-20 Part No. 1297725GT

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