Terex HP-32 Bedienungsanleitung

Operator’s Manual

HP-32

First Edition

First Printing

Part No. 216062

Serial Number Range

From 196379

with

Maintenance

Information

ANSI

North America

South America

HP-35

Operator's Manual First Edition • First Printing

Part No.216062

First Edition: First Printing, June 2012

These machines comply with

ANSI/SIA A92.8

Printed in U.S.A.

Table of Contents

Page

Introduction ................................................................ 1

Symbol and Hazard Pictorials Definitions ................... 5

General Safety ........................................................... 7

Personal Safety ........................................................ 14

Work Area Safety...................................................... 15

Legend ...................................................................... 24

Controls .................................................................... 25

Inspections ............................................................... 33

Operating Instructions ............................................... 43

Transport and Lifting Instructions .............................. 51

Maintenance ............................................................. 52

Specifications ........................................................... 56

Operator's ManualFirst Edition • First Printing

Part No.216062 1

About this Manual

Terex Hydra Platforms appreciates your choice of

our machine for your application. Our number one

priority is user safety, which is best achieved by

our joint efforts. This book is an operation and daily

maintenance manual for the user or operator of a

Terex Hydra Platform machine.

This manual should be considered a permanent part

of your machine and should remain with the

machine at all times. If you have any questions,

call Terex Hydra Platforms.

Product Identification

The machine serial number is located on the serial

label.

Intended Use

This machine is intended to be used only to support

personnel, along with their tools and materials, for

the purpose of inspecting, or maintaining, a bridge.

Bulletin Distribution and

Compliance

Safety of product users is of paramount importance

to Terex Hydra Platforms. Various bulletins are

used by Terex Hydra Platforms to communicate

important safety and product information to dealers

and machine owners.

The information contained in the bulletins is tied to

specific machines using the machine model

number and PIN/serial number.

Distribution of bulletins is based on the most

current owner on record along with their associated

dealer, so it is important to register your machine

and keep your contact information up to date.

To ensure safety of personnel and the reliable

continued operation of your machine, be sure to

comply with the action indicated in a respective

bulletin.

Introduction

Serial Label

Serial

Label

Operator's Manual First Edition • First Printing

2 Part No.216062

Introduction

Contacting the Manufacturer

At times it may be necessary to contact Terex

Hydra Platforms about this machine. When you do,

be ready to supply the model number and PIN/

serial number of your machine, along with your

name and contact information. At minimum, Terex

Hydra Platforms should be contacted for:

Accident reporting

Questions regarding product applications and

safety

Standards and regulatory compliance information

Questions regarding product modifications

Current owner updates, such as changes in

machine ownership or changes in your contact

information. (See Transfer of Ownership, below.)

Internet: http://www.genielift.com

e-mail: [email protected]

Transfer of Machine Ownership

Taking a few minutes to update owner information

will ensure that you receive important safety,

maintenane and operating information that applies

to your machine.

Please register your machine by visiting us on the

web at www.genielift.com/registration or by calling

us toll free at 1-800-536-1800.

Operator's ManualFirst Edition • First Printing

Part No.216062 3

Introduction

Danger

Failure to obey the instructions and

safety rules in this manual will

result in death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's

manual.

1Avoid hazardous situations.

Know and understand the safety rules before

going on to the next section.

2Always perform a pre-operation inspection.

3Always perform function tests prior to use.

4Inspect the workplace.

5Only use the machine as it was intended.

You read, understand and obey the

manufacturer's instructions and safety rules—

safety and operator's manuals and machine

decals.

You read, understand and obey employer's

safety rules and work site regulations.

You read, understand and obey all applicable

governmental regulations.

You are properly trained to safely operate the

machine.

Operator's Manual First Edition • First Printing

4 Part No.216062

Introduction

Safety Sign Maintenance

Replace any missing or damaged safety signs.

Keep operator safety in mind at all times. Use mild

soap and water to clean safety signs. Do not use

solvent-based cleaners because they may damage

the safety sign material.

Hazard Classification

Terex Hydra Platform uses symbols, color coding

and signal words to identify the following:

Safety alert symbol—used to alert

you to potential personal injury

hazards. Obey all safety

messages that follow this symbol

to avoid possible injury or death.

Indicates a hazardous situation

that, if not avoided, will result in

death or serious injury.

Indicates a hazardous situation

that, if not avoided, could result in

death or serious injury.

Indicates a hazardous situation

that, if not avoided, could result in

minor or moderate injury.

Indicates information considered

important, but not hazard related

(e.g. messages related to property

damage).

Red

Orange

Yellow

Blue

Operator's ManualFirst Edition • First Printing

Part No.216062 5

Symbol and Hazard Pictorials Definitions

Electrocution

Hazard

Do not exceed

platform capacity.

Do not allow more

than 5 people on

the platform.

Stay Clear of

Machine

Maintain Safe

Distance

Tip-over Hazard Set Outriggers

Before

Deployment

Authorized

Personnel

Only

Burn Hazard

Do Not Touch Run-Away Hazard Set Parking Brake Level Trailer

Before Towing

Read the

Operator”s Manual

Explosion Hazard

No smoking

No Flame

Stop engine

Electrocution

Hazard

Avoid Contact

Explosion / Burn

Hazard

Keep Open

Flames Away

Fire Hazard

Operator's Manual First Edition • First Printing

6 Part No.216062

Crush Hazard Stay Clear of

Moving Machine Crush Hazard Stay Clear of

Moving Machine

Wheel Hazard

Symbol and Hazard Pictorials Definitions

Stability Hazard

Do Not Operate in

Wind Speed Over

28 mph

Maximum Super

Elevation (8%)

Maximum Grade

(5%)

Torque Wheel Lug

Nuts

Lanyard

Attachment Point

0-28mph

(0-12.5m/s)

>28mph

(>12.5m/s)

>8%(4.5 )⁰

>5%(3 )⁰

Operator's ManualFirst Edition • First Printing

Part No.216062 7

General Safety

Safety signs and locations

215974GT

215963GT

215962GT

215976GT

215963GT

215979GT

215976GT 215962GT 215963GT

215974GT

215979GT

Operator's Manual First Edition • First Printing

8 Part No.216062

Safety signs and locations

General Safety

215959GT

215966GT

215965GT

215962GT

215965GT

215970GT

215959GT 215966GT 215965GT

215962GT 215970GT 233622GT

233622GT

(Around trailer chassis)

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