Tescom i-com Series Bedienungsanleitung

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i-com SERIES EXTERNAL
UPS – MODBUS (RS485)
COMMUNICATION ADAPTER
(MDX2)
INSTALLATION AND USER MANUAL


Thank you for selecting our product to protect your electrical equipment.
The Modbus adaptor has been designed with the utmost care. We recommend that you take the time to read this
manual to take full advantage of the many features of your new equipment.
Environment
Our staff pays great attention to the environmental impact of its products during the design and manufacture
stages, through to the end of its life cycle.
This product complies with the most strict regulations.
It does not contain CFCs or HCFCs
Recycling of packing materials
Packing materials were selected to facilitate recycling. Please make sure they are correctly recycled in
compliance with all applicable regulations.
Special precautions
If the adaptor must be stored prior to installation, storage must be in a dry place
The admissible storage temperature range is -10 C to +70 C.
MODBUS Adaptor Models
MDX2-EX ...... External UPS-MODBUS Adaptor
MDX2-INT ..... Internal UPS-MODBUS Adaptor
CONTENTS
1. Introduction ..................................................................................................... 1
1.1 Unpacking and Checking Contents ........................................................... 1
1.2 Overview .................................................................................................. 1
1.3 Functions .................................................................................................. 1
1.4 Technical Specifications ........................................................................... 1
2. Installation ....................................................................................................... 2
2.1 Configuration Of The Modbus Communication Parameters ...................... 2
2.2 RS232 Connection to UPS ....................................................................... 2
2.3 RS485 Connection ................................................................................... 3
2.4 Installation ................................................................................................ 4
3. Operation ........................................................................................................ 4
3.1 MC114 PROTOCOL HOLDING REGISTER MAP (for 3 phase UPS) ....... 4
3.2 Indicator Lamp.......................................................................................... 7
4. Troubleshooting .............................................................................................. 7


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1. Introduction
1.1 Unpacking and Checking Contents
EXTERNAL MODBUS ADAPTOR
5 volts DC power supply
RS232 UPS-ADAPTOR cable (CC05)
Utility CD
Installation and user manual
1.2 Overview
1.3 Functions
MODBUS adaptor provides data communication between a UPS and a far terminal like a computer system.
The system provides a communication channel between RS485(PC side) and RS232(UPS side) interface
Note:
The MODBUS adaptor can be used with UPS models supporting TX301, TX300, and TX100 protocoles.
2 wires RS485 link is available
1.4 Technical Specifications
Function Parameters Default values
Modbus Baud rate 9600 bauds
Modbus Parity No parity
Modbus Device number 1-255
Modbus connection 2 wires
RS232 Baud rate 2400 bauds
RS232 Parity No parity
RS232 Stop bit 1 stop bit
RS232 Connection to UPS RX,TX,Gnd

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2. Installation
2.1 Configuration Of The Modbus Communication Parameters
The device takes the device number during power on please select device number from 1 to 255 by setting
device number dip switches
Where Dn is the nth dip switch. For example, if we need to set the device’s address to 183 then we need
to set 7th, 5th, 4th, 2nd, 1st, and 0th dip switch pins. The address is calculated using above equation as
follows:
2.2 RS232 Connection to UPS
Connect CC05 RS232 cable from serial port connector of the MODBUS adapter to the serial port of the
UPS.

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CC05 RS232 Data Cable
Max. Length = 25 meters.
parts
pcs
9 pins D type connector (male) 1
9 pins D type connector(female) 1
3 wired shielded cable Max 25 meters
2.3 RS485 Connection
Connect RS485 terminals of the MODBUS
adaptor to RS485 link
The internal MODBUS RS485 port
connection of the adaptor
0volt and +5 volt outputs are dedicated for
polarity resistors do not use this supply for other
purposes.
About Polarity
Normally the master of the network sets the polarity of the line (RP resistor 330 ohm ½ watt)
About termination
The two ends of the line must be terminated (RT resistor 150 ohm ½ watt)
UPS
connector
Pin Nr
PC port
Pin Nr
6 3
7 5
9 2
MODBUS
Adaptor serial port
9 pins D type male
9 pins D type female
4
3
5
2
1
8
7
6 9
4
1
8
7
6
2
9
5 3
UPS
Com port
RS485 Connector
0V 5V+ -
+5volt
supply
0volt supply

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Diagram of a two wire RS485 connection
2.4 Installation
Check RS232-UPS, and RS485 connections. If connections are OKAY, connect the power cord of the
MODBUS adapter to mains power (The power of the adapter must be supplied from UPS output
otherwise during line failure the power of the MODBUS adapter shutdown)
3. Operation
Turn on the UPS
During power up the MODBUS adaptor will check the UPS communication version if it supports the
version it will run.
The MDX2 MODBUS adaptor supports TX100, TX300 and TX301 UPS communication protocols.
For Test Purpose download MODBUS tester program from the link http://www.modbus.pl/modbus.htm
4. Indicator Lamp
The indicator lamps on the MODBUS adaptor shows the status of communication.
Indicator lamp functions
Lamp status Description
RS232 led (green) Always on Adaptor power on and UPS RS232 connection is lost
False status
RS232 led Regular Blink Adaptor is communicating with UPS
RS232 led Irregular blinking Adaptor do not support some UPS commands
MODBUS led (yellow) Always on Adaptor power on and MODBUS connection is lost
False status
MODBUS led Regular Blink Adaptor is communicating with MODBUS Network
ALARM led Always off

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TX300 PROTOCOL HOLDING REGISTER map (for 3 phase UPS)
MEASUREMENT GROUP (TX300 PROTOCOL)
Addr
Parameter Unit PROTOCOL Min-max
0 RECTIFIER INPUT VOLTAGE 1 phase-neutral ( * ) V P1 0-511
1 RECTIFIER INPUT VOLTAGE 2 phase-neutral ( * ) V P1 0-511
2 RECTIFIER INPUT VOLTAGE 3 phase-neutral ( * ) V P1 0-511
3 Not used
4 Not used
5 Not used
6 BYPASS INPUT VOLTAGE 1 phase-phase Not used
7 BYPASS INPUT VOLTAGE 2 phase-phase Not used
8 BYPASS INPUT VOLTAGE 3 phase-phase Not used
9 BYPASS INPUT VOLTAGE 1 phase-neutral V P2 0-511
10 BYPASS INPUT VOLTAGE 2 phase-neutral V P2 0-511
11 BYPASS INPUT VOLTAGE 3 phase-neutral V P2 0-511
12 INVERTER OUTPUT VOLTAGE 1 phase-phase Not used
13 INVERTER OUTPUT VOLTAGE 2 phase-phase Not used
14 INVERTER OUTPUT VOLTAGE 3 phase-phase Not used
15 INVERTER OUTPUT VOLTAGE 1 phase-neutral Not used
16 INVERTER OUTPUT VOLTAGE 2 phase-neutral Not used
17 INVERTER OUTPUT VOLTAGE 3 phase-neutral Not used
18 OUTPUT VOLTAGE 1 phase-phase Not used
19 OUTPUT VOLTAGE 2 phase-phase Not used
20 OUTPUT VOLTAGE 3 phase-phase Not used
21 OUTPUT VOLTAGE 1 phase-neutral (Bypass) V P2 0-255
22 OUTPUT VOLTAGE 2 phase-neutral (Bypass) V P2 0-255
23 OUTPUT VOLTAGE 3 phase-neutral (Bypass) V P2 0-255
24 RECTIFIER INPUT FREQUENCY Not used
25 BYPASS FREQUENCY Hz * 10 P1 0-999
26 INVERTER FREQUENCY Not used
27 OUTPUT FREQUENCY (Bypass Freq. if Bypass) Hz * 10 P1 0-999
28 INPUT CURRENT PHASE 1 (if option board is used) A P2 0-511
29 INPUT CURRENT PHASE 2 (if option board is used) A P2 0-511
30 INPUT CURRENT PHASE 3 (if option board is used) A P2 0-511
31 OUTPUT CURRENT 1 Not used
32 OUTPUT CURRENT 2 Not used
33 OUTPUT CURRENT 3 Not used
34 OUTPUT LOAD% 1 percentage % LOAD P2 0-255
35 OUTPUT LOAD% 2 percentage % LOAD P2 0-255
36 OUTPUT LOAD% 3 percentage % LOAD P2 0-255
37 TOTAL BATTERY VOLTAGE V P1 0-511
38 BATTERY CHARGE CURRENT Not used
39 BATTERY DISCHARGE CURRENT Not used
40 UPS INSIDE TEMPERATURE Deg*10 P1 (if sensor used) 0-255
41 DEVICE NOMINAL ACTIVE POWER W/100 F2 0-65535
42 DEVICE INPUT PHASES F2 1-3
43 DEVICE OUTPUT PHASES F2 1-3
44 DEVICE NOMINAL INPUT VOLTAGE V F2
45 DEVICE NOMINAL INPUT FREQUENCY Hz F2
46 NOMINAL BYPASS VOLTS V F2
47 NOMINAL BYPASS FREQUENCY Hz F2
48 NOMINAL OUTPUT VOLTAGE V F2
49 NOMINAL OUTPUT FREQUENCY Hz F2
( * ) : If split by-pass used, Rectifier Input Voltage indicates phase – phase.
50 NUMBER OF 12 VOLT BATTERIES F2 0-255
51 FAULT OR STATUS CODE P1 0-255
52 DEVICE CONFIGURATION F2 0-1
53 DEVICE TYPE F2 0-1
54 BYPASS CONFIGURATION F2 0-1
55 BATTERY CONFIGURATION F2 0-1
56 UPS PROTOCOL 0:TX100, 1:TX300, 2:MC114 (I/VVV) 0-255
57 MODBUS adaptor revision number 0-255

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ALARM AND STATUS GROUP BIT MEANING (TX300 PROTOCOL)
Addr Alarms BIT Description
100 inverter heatsink overtemp ( >85
o
C ) 7(128) 1=ALARM 0=NORMAL
100 inverter output voltage high ( >242V ) 6(64) 1=ALARM 0=NORMAL
100 inverter output voltage low ( <170V ) 5(32) 1=ALARM 0=NORMAL
100 output overload (>%150) 4(16) 1=ALARM 0=NORMAL
100 battery voltage high 3(8) 1=ALARM 0=NORMAL
100 IGBT overcurrent 2(4) 1=ALARM 0=NORMAL
100 Phase synchron bad 1(2) 0=SYNCHRON 1=FREE RUNNING
100 Bypass voltage bad ( 198V - 242V ) 0(1) 1=ALARM 0=NORMAL
101 General UPS alarm 7(128) 1=ALARM 0=NORMAL
101 Output off 6(64) 1=ALARM 0=NORMAL
101 fuse failure 5(32) 1=ALARM 0=NORMAL
101 battery cicuit breaker open (S5) 4(16) 1=ALARM 0=NORMAL
101 replace batteries 3(8) 1=ALARM 0=NORMAL
101 performing boost charge ( +432Vdc ) 2(4) 1=ALARM 0=NORMAL
101 rotate rectifier input phases 1(2) 1=ALARM 0=NORMAL
101 Emergency stop (Output OFF) 0(1) 1=ALARM 0=NORMAL
102 Maintenance bypass 7(128) 1=ALARM 0=NORMAL
102 Manual static bypass 6(64) 1=ALARM 0=NORMAL
102 Rectifier fault 5(32) 1=ALARM 0=NORMAL
102 mains failure on rectifier input 4(16) 1=ALARM 0=NORMAL
102 battery voltage low 3(8) 1=ALARM 0=NORMAL
102 load on bypass 2(4) 1=ON BYPASS 0=ON INVERTER
102 UPS fault 1(2) 1=ALARM 0=NORMAL
102 performing battery test 0(1) 1=PERFORMING TEST O=NORMAL
103 waiting shutdown or UPS shutdown 7(128) 1=ALARM 0=NORMAL
103 beeper off/on 6(64) 1=OFF 0=ON
103 Fan failure 5(32) Not used
103 End off backup time (Battery out end) 4(16) 1=ALARM 0=NORMAL
103 3(8) NU
103 2(4) NU
103 1(2) NU
103 0(1) NU
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