Thermo Pride OD6FA072D48 Einrichtungshandbuch

MO-545 Made in USA

ECN 5539-MA 210122

OIL-FIRED CENTRAL FURNACE

Installation, Operation, and Service Manual

ith Users Information Section

Models:

OD6FA072D48(B/R/C) OD6RA072D48(B/R/C)

OD6FA072DV5(B/R/C) OD6RA072DV5(B/R/C)

c ARNING: IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTL , A FIRE OR

EXPLOSION MA RESULT CAUSING PROPERT DAMAGE, PERSONAL INJUR , OR LOSS OF LIFE.

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINIT OF

THIS OR AN OTHER APPLIANCE.

c ARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE, OR MAINTENANCE CAN

CAUSE INJUR OR PROPERT DAMAGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL

INFORMATION CONSULT A QUALIFIED INSTALLER, OR SERVICE AGENC .

c AVERTISSEMENT: SI L'INFORMATION DANS CES INSTRUCTIONS N'EST PAS SUIVI À LA LETTRE, UN

INCENDIE OU UNE EXPLOSION ENTRAÎNANT DES DOMMAGES MATÉRIELS, DES BLESSURES

CORPORELLES OU DES PERTES DE VIE.

NE PAS ENTREPOSER NI UTILISER D'ESSENCE OU AUTRES VAPEURS ET LIQUIDES INFLAMMABLES À

PROXIMITÉ DE CET APPAREIL OU DE TOUT AUTRE APPAREIL.

c AVERTISSEMENT: UNE MAUVAISE INSTALLATION, D'AJUSTEMENT, DE LA MODIFICATION,

D'ENTRETIEN OU DE MAINTENANCE PEUVENT CAUSER DES BLESSURES OU DOMMAGES MATÉRIELS,

REPORTEZ-VOUS À CE MANUEL POUR OBTENIR DE L'AIDE OU DES RENSEIGNEMENTS

SUPPLÉMENTAIRES, CONSULTER UN INSTALLATEUR QUALIFIÉ, OU ORGANISME DE SERVICE.

PLEASE READ THESE INSTRUCTIONS PRIOR TO INSTALLATION, INITIAL FIRING, AND BEFORE

PERFORMING ANY SERVICE OR MAINTENANCE. THESE INSTRUCTIONS MUST BE LEFT ITH THE USER

AND SHOULD BE RETAINED FOR FUTURE REFERENCE BY QUALIFIED SERVICE PERSONNEL.

VEUILLEZ LIRE CES INSTRUCTIONS AVANT L'INSTALLATION, LES PREMIERS TIRS, ET AVANT

D'EFFECTUER TOUT ENTRETIEN OU MAINTENANCE. CES INSTRUCTIONS DOIVENT ÊTRE LAISSÉS AVEC

L'UTILISATEUR ET DEVRAIT ÊTRE CONSERVÉ POUR RÉFÉRENCE FUTURE PAR UN TECHNICIEN

QUALIFIÉ.

Manufactured by:

THERMO PRODUCTS, LLC.

PO BOX 237

DENTON, NC 27239

Contents

SECTION PAGE

Notice to the Installer .................................................................................................. 3

INSTALLATION GUIDELINES ...................................................................................... 5

Codes ................................................................................................................. 5

Installation Location ............................................................................................ 5

Closet and Alcove Installation ............................................................................. 6

Standard Clearances .......................................................................................... 6

Air for Combustion and Ventilation ..................................................................... 7

Chimney Inspection ............................................................................................ 9

Flue / Chimney / Vent Connector ........................................................................ 10

Blocked Vent Switch ………………………………………...................................... 10

Draft Regulator ……………………………………………....................................... 10

Direct Venting ………………………………………………..................................... 11

Power (Side-Wall) Venting – Important Note Regarding ..................................... 11

Duct Work and Air Conditioning .......................................................................... 12

Air Filter Mounting ............................................................................................... 12

Electrical Connections ........................................................................................ 13

Room Thermostat ............................................................................................... 13

Combustion Chamber ......................................................................................... 14

Oil Burner and Oil Nozzle Installation .................................................................. 14

Fuel System Installation ....................................................................................... 16

INITIAL OPERATION OF THE FURNACE .................................................................... 16

Initial Burner Operation ....................................................................................... 16

Supply/Return Airflow and Air Temperature ........................................................ 17

Furnace Limit and Blower Controls ..................................................................... 18

Operational Modes ……………............................................................................ 19

Instructions to Our Customer / End User .............................................................. 21

SERVICE ....................................................................................................................... 21

Control Diagnostics ............................................................................................... 21

Troubleshooting .................................................................................................. 22

Flame Sensor (“Cad Cell”) Checkout Procedure ................................................ 24

Replacement Parts ............................................................................................. 24

MAINTENANCE ............................................................................................................. 24

Air Filter(s) ........................................................................................................... 24

Oil Burner ............................................................................................................ 24

Blower and Motor ................................................................................................ 25

Heat Exchanger .................................................................................................. 25

Flue and Chimney ............................................................................................... 26

USERS INFORMATION ................................................................................................. 27

Operating Instructions ........................................................................................ 27

Oil Supply ........................................................................................................... 28

Extended Shutdown ........................................................................................... 28

Combustion Air and Ventilation Supply ................................................................ 29

Inspection Areas ................................................................................................. 29

APPENDIX A: START-UP DATA SHEET ..................................................................... 30

APPENDIX B: ELECTRICAL DIAGRAMS ..................................................................... 31

APPENDIX C: SPECIFICATION SHEETS .................................................................... 35

APPENDIX D: REPLACEMENT PARTS ....................................................................... 36

Notice to the Installer

Installation of this oil-fired furnace must be performed by a qualified installer in

accordance with all local codes and authorities having jurisdiction. In the absence of

local governing codes, installation shall conform to these instructions and to the

regulations of the National Fire Protection Association’s Standard for the Installation of

Oil-Burning Equipment, NFPA 31-2020, and the National Electrical Code, ANSI/NFPA

70-2017, or the latest editions thereof.

A qualified installer, also referred to in this instruction manual as a “qualified heating

contractor”, is an individual, or agency, properly licensed and experienced to

install and service oil-burning equipment in accordance with all local codes and

ordinances.

Material and orkmanship

This furnace was built with the highest quality materials and attention to

workmanship. However, omissions and defects occasionally occur. Before

installing the furnace, inspect the furnace thoroughly. If missing parts, defective

material, or poor workmanship is evident, report the model and serial numbers

imprinted on the furnace rating label to the seller for adjustment.

Packaging

A complete furnace is contained within a single package. The factory completed

all feasible assembly. However certain components including draft regulator and,

if supplied, door handle, air filter(s), and air filter rack(s), must be assembled to

the furnace, or the venting system, in the field. Refer to the assembly

instructions.

Shipping Damage

If this furnace was damaged during transit, please immediately request the

transportation company inspect the furnace and issue a concealed damage

report. The party receiving the furnace should file the claim for shipping damage.

Report any shipping damage immediately.

It is absolutely essential that a damage report be obtained. If a concealed

damage report is not obtained, we cannot provide assistance in recovering your

claim against the transportation company.

arranties

c ARNING: The manufacturer of this equipment assumes no liability for

any damages resulting from unauthorized modifications made to the

furnace, or any components thereof, or improper installation of the furnace

in the field. Furthermore, any such field modifications VOID THE

ARRANTY and place responsibility for safe and reliable operation of the

furnace on those who performed the modification(s).

Complete and return any enclosed warranty cards. These must be on file to

verify installation dates for replacement of any warrantied part(s).

INSTALLATION GUIDELINES

Codes

All local codes and regulations take precedence over the instructions in this

manual and shall be followed accordingly. In the absence of local codes, this

installation must conform to these instructions and to the regulations of the

National Fire Protection Association (NFPA) publications, the Standard for the

Installation of Oil-Burning Equipment, NFPA 31-2020, and the National Electrical

Code, ANSI/NFPA 70-2017 or the latest editions thereof,

Installation Location

c ARNING:

 These furnaces are designed for indoor installation ONLY.

 These furnaces are NOT to be used as construction heaters.

 DO NOT hang the horizontal / counterflow furnace from a

structure, or surface, by any integral part or fastener of the

furnace. The furnace was not designed to support itself in this

manner.

In as much as practical, the furnace should be positioned near a chimney or vent

and should be centralized with respect to the air distribution system.

For a utility room installation, the entrance door must be wide enough to permit

the largest part of the furnace to pass through the doorway or allow sufficient

clearance to permit the replacement of another appliance, e.g. a water heater, in

the room.

If the furnace is installed in a residential garage, it must be installed so the burner

is located higher than 18 inches above the floor, unless the required combustion

air is taken from the exterior of the garage. Also, the furnace must be located or

protected to avoid physical damage from impacts by vehicles.

It is recommended that a commercially available CO alarm be installed in

conjunction with any fossil fuel burning appliance. The CO alarm shall be

installed according to the alarm manufacturer’s installation instructions and be

listed in accordance with the latest edition of the UL Standard for Single and

Multiple Station Carbon Monoxide Alarms, UL 2034, or the CSA International

Standard, Residential Carbon Monoxide Alarming Devises, CSA 6.19.

The furnace shall not be operated in a condition where the return air is

consistently below 55°F.

Closet and Alcove Installation

All furnace models covered in this manual may be installed in a closet or alcove

with specified (standard) clearances to combustible construction. When installed

in a counterflow configuration a combustible surface-mounting base (Model # D6-

BASE) must be used for when installing on combustible materials, refer to Figure

Figure 1: Counterflow Furnace Combustible Surface-Mounting Base

Standard Clearances

Standard clearances are mandatory minimum clearances from heated surfaces

of the furnace to combustible materials to assure protection from fire hazard

during furnace operation. (Refer to the Standard for the Installation of Oil-Burning

Equipment, NFPA 31-2020, or latest edition, for definitions of combustible and

non-combustible materials.

Accessibility clearances, which are typically greater, may exceed fire protection

clearances. Therefore, consider providing at least 24 inches of clearance from

the front of the furnace to obstructions and surfaces for adequate service and

maintenance access.

The minimum clearances from furnace casing surfaces to combustible materials

are:

 0 inches from casing sides and rear

 6 inches from front casing of furnace

 7 inches from flue pipe/vent connector

 1 inches from casing top

 1 inches from any side of supply air plenum

 1 inches above supply air ducts, within 6 feet of furnace

Air for Combustion and Ventilation

c CAUTION: Relief openings in the front or top of the furnace casing

should not be obstructed or blocked. These openings supply combustion

and ventilation air to the furnace.

Chloride, fluoride, iodide, and bromide bearing compounds when present, even

in low concentrations, are in air supplied for combustion to the furnace, can result

in accelerated and severe corrosion of the heat exchanger and/or the venting

system.

Often, household chemicals contain chloride-bearing compounds. There are

many compounds representative of this classification of chemicals. A few

common examples are listed below.

 Cleaning solvents

 Varnish and paint removers

 Bleaches

 Fabric softeners

 Water softener salt

 Tile adhesives

Avoid storing or using these chemicals within close proximity to the furnace. In

addition, avoid storing or using any chemicals, of an unknown and possibly

flammable nature, in close proximity to the furnace.

The furnace shall be installed in a location within the building that permits a

satisfactory supply of air for combustion, ventilation, and proper operation of the

venting system. While all forms of building construction cannot be covered in

detail in this manual, this requirement may usually be met by application of one

of the following methods in ordinary building construction. However, applicable

local installation codes always take precedence and shall be followed.

The content of certain pertinent passages of NFPA on methods to obtain and

ensure adequate airflow to the furnace has been excerpted and, in some cases,

paraphrased below for reference purposes. Consult the Standard for the

Installation of Oil-Burning Equipment, NFPA 31-2020, or latest addition for

special cases and further details.

1. Utility Room (example of a confined space)

a. In buildings of conventional construction with normal air infiltration, two

(2) permanent openings connecting to a well-ventilated crawl space,

attic, or another large, well-ventilated internal area shall be provided.

Each opening shall have a minimum free area of one (1) square inch

per 1000 BTUH of total input rate (sum of the individual appliance input

rates) of all appliances to be installed in the utility room. One opening

should be located near, or in, the ceiling of the room and the other

should be located near, or in, the floor.

b. In buildings of unusually tight construction (those having 0.35 air

changes per hour, or less); provision must be made to provide

sufficient air for combustion. The following method will usually be

adequate to ensure sufficient airflow into the space.

Provide two (2) permanent openings, one (1) located within 12 inches of the floor

and one (1) within 12 inches of the ceiling, or roof, of the room. These openings

shall allow for direct exchange of air between the room and outdoors. If required,

ducting between the room and the outdoors shall be provided.

 For horizontally -oriented ducts, each opening shall have a

minimum free area of one (1) square inch per 2000 BTUH of the

total input rate (sum of the individual appliance input rates) of all

appliances to be installed in the room.

 For vertically -oriented ducts, the minimum free area may be

reduced to one (1) square inch per 4000 BTUH of the total input

rate (sum of the individual appliance input rates) of all appliances to

be installed in the room.

 The minimum dimension of any air opening shall not be less than 3-

inches.

 When an opening in the outside wall must be provided, it should be

furnished with properly screened metal sleeves.

2. Full Basement (example of an unconfined space)

a. Where a furnace is installed in a full basement, in a building of

conventional construction with normal air infiltration, infiltration is

normally adequate to provide air for combustion and ventilation.

b. In buildings of unusually tight construction (such as those where

weather stripping and storm sash windows are used, and where

basement windows are also weather-stripped), one (1) permanent

opening connecting to a well-ventilated attic, or with the outdoors shall

be provided, using a duct, if necessary. This opening shall have a

minimum free area of one (1) square inch per 5000 BTUH of total input

rate (sum of the individual appliance input rates) of all appliances to be

installed in the basement.

When an opening in the outside wall must be provided, it should be furnished

with properly screened metal sleeves.

If an exhaust fan or additional air consuming machines (e.g. a cloth dryer), is

present in the furnace room, there should be increased concern about providing

adequate airflow to the furnace. Additional efforts may be required to assure an

adequate supply of combustion and ventilation air is available to the furnace

under all conditions.

When needed it is possible to have combustion air connected directly to the

burner of these furnaces to the outdoors by using appropriate Combustion Air Kit

listed below.

Table 1: Combustion air intake hood kits

Chimney Inspection

The chimney, vent, or any passageway for the stack gases to flow to the outdoor

atmosphere is a very important part of the heating system. No furnace,

regardless of the efficiency of the design, can perform satisfactorily when the

chimney to which it is connected is inadequate or in poor condition. Any of the

following symptoms may indicate a chimney has severe structural damage and is

unsuitable for use.

 Chimney appears to be leaning to the side.

 Chimney appears to have structural damage, i.e. loose or missing blocks

or bricks, or excessive deterioration at mortar joints.

 Tile liner damaged or missing.

 Flue gas leakage along the length of the chimney between the chimney

connector and discharge termination.

 Excessive corrosion at the cleanout port or at the chimney connector

entrance into the chimney.

 Structural debris, i.e. mortar or tile liner flakes, in base of the flue way.

A qualified person shall inspect the chimney to confirm it is correctly sized for the

application, properly constructed, and in sound condition. Refer to the Standard

for the Installation of Oil-Burning Equipment, NFPA 31-2001, for details on proper

chimney sizing and construction. If needed, the chimney should be cleaned

before installing the furnace. Any accumulation of dirt or debris at the bottom of

the flue should be removed.

COMBUSTION AIR INTAKE HOOD KIT ORDER INFORMATION

BURNER THERMO PRODUCTS PART NUMBER

Beckett AFG AOPS8397

Riello BF3 AOPS8416

Carlin EZ-1HP AOPS8433

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