Thermo Scientific Micro-Tech 9101 Bedienungsanleitung

Micro-Tech™

9101/9201 Integrator

Reference Manual

REC 4281 Rev J

Part Number 127336—English

Revision History

Revision

Number Date Released Eco Number Details of the Release

Rev A

May 2012

2959

First release of the newly created Micro-Tech 9101

Integrator/ 9105 Feeder Controller Reference Manual.

Rev B September 2012 3004 Updates.

Rev C

January 2013

3027

Corrections.

Rev D February 2013 3044 On field wiring drawing, add “VDC ONLY” for

motherboard pulse output.

Rev E

May 2013

3322

Corrected error on motherboard jumpers & Dual plant A/D

jumpers. Removed 9105 information. Added 9201

information.

Rev F

September 2013

3363

Corrections.

Rev G

November 2013

3403

Corrections. Added descriptions to menu tables.

Rev H May 2014 3459 New Software version 140.00.03.00. Rearranged and

Aligned data tables. Added USB Print File naming

section.

Rev J July 2014 3488 New Software version 140.00.03.01. Corrections.

Software Version: 140.00.03.01

For future reference, write your belt-scale code below.

Micro-Tech belt-scale code = _______

Software License

This document is confidential and is the property of Thermo Fisher Scientific Inc. It may not be copied or

reproduced in any way without the express written consent of Thermo Fisher Scientific. This document also is

an unpublished work of Thermo Fisher Scientific. Thermo Fisher Scientific intends to, and is maintaining the

work as confidential information. Thermo Fisher Scientific also may seek to protect this work as an

unpublished copyright. In the event of either inadvertent or deliberate publication, Thermo Fisher Scientific

intends to enforce its rights to this work under the copyright laws as a published work. Those having access to

this work may not copy, use, or disclose the information in this work unless expressly authorized by Thermo

Fisher Scientific.

“Microsoft” and “Windows” are either registered trademarks or trademarks of Microsoft Corporation in the

United States and/or other countries.

All other trademarks are the property of Thermo Fisher Scientific Inc. and its subsidiaries.

Terms of the Software License

The software program is licensed, not sold. Thermo Fisher Scientific Inc. grants you a license for the software

program only in the country where you acquired the equipment, as defined below. You obtain no rights other

than those granted you under this license.

The term “equipment” means the equipment with which the software program is used. The term “software

program” means the original and all whole or partial copies of the software program used in connection with

equipment sold by Thermo Fisher Scientific to the user, including modified copies or portions of the software

program. Thermo Fisher Scientific retains title to the software program, as well as all improvements,

modifications, and enhancements to the software program, whether made by Thermo Fisher Scientific or any

other party. Thermo Fisher Scientific owns, or has licensed from the owner, copyrights in the software

program.

You are responsible for the selection of the equipment.

Following the commissioning of the equipment, any change made by the user to the software program will

terminate all warranties with respect to the equipment and software program.

All other trademarks are the property of Thermo Fisher Scientific Inc. and its subsidiaries.

Allowed Uses Under the License

Under this license, you may do the following.

Use the software program on only one piece of equipment at any one time, unless the license information

specifies otherwise.

Copy the software program for backup or in order to modify it.

Modify the software program and/or merge it into another software program.Subject to the following

limitations, transfer the possession of the software program to another party, but only in connection with a

transfer of the equipment.

If you transfer the software program, you must transfer a copy of these license terms, all other documentation,

and at least one complete, unaltered copy of the software program to the other party. Unless you have other

copies of the software program to be used in connection with other equipment purchased from Thermo Fisher

Scientific, or one of its divisions, you must, at the same time, either transfer all your other copies of the

software program to the transferee of the equipment or destroy them. Your license is then terminated. The

other party agrees to these terms and conditions by its first use of the software program.

You must reproduce the copyright notices(s) on each copy of the software program.

You may not do the following.

Use, copy, modify, merge, or transfer copies of the software program except as provided in this license.

Reverse engineer, decompile, or disassemble the software program.

Sub-license, rent, lease, or assign the software program.

Limitation of Remedies

Thermo Fisher Scientific’s liability under this license is as follows.

Thermo Fisher Scientific will: (a) replace defective media, or (b) make a warranted software program operate,

or (c) replace the software program with a functionally equivalent software program, as warranted.

For any claim (including breach), in any form, related in any way to this license, Thermo Fisher Scientific’s

liability will be for the actual value of the software program.

Thermo Fisher Scientific will not be liable for any lost profits, lost savings, any incidental damages, or other

economic consequential damages, even if Thermo Fisher Scientific, or its authorized supplier, has been

advised of the possibility of such damages. Thermo Fisher Scientific will not be liable for any damages

claimed by you based on any third party claim.

General Conditions of the License

Thermo Fisher Scientific may terminate your license if you fail to comply with the terms and conditions of

this license. In such event, you must destroy all your copies of the software program. You are responsible for

payment of any taxes, including personal property taxes, resulting from this license.

Occupational Safety and Health Act (OSHA)

The Occupational Safety and Health Act clearly places the burden of compliance on the user of the equipment

and the act is generalized to the extent that determination of compliance is a judgment decision on the part of

the local inspection. Hence, Thermo Fisher Scientific will not be responsible for meeting the full requirements

of OSHA in respect to the equipment supplied or for any penalty assessed for failure to meet the requirements,

in respect to the equipment supplied, as interpreted by an authorized inspector. Thermo Fisher Scientific will

use their best efforts to remedy such violation at a reasonable cost to the buyer.

Important Safety Notices about Using the Micro-Tech

Please note carefully the following safety warnings and notices.

Safety in Transportation and Handling

The Micro-Tech is an integral part of your plant and when transporting, handling, and installing the unit, your

own plant safety instructions must be applied. Because your Micro-Tech and associated systems are tailored

to application requirements, it is impossible to be precise about product mass/weight. If precise values are

required, the shipping crate will be marked with the overall shipping mass of the product and this may be used

as a reasonable guideline.

Safe Practices During Use, Maintenance, and Repair

This manual contains details, as appropriate, including the appropriate tools. However, because of its

importance, the warning contained in the installation section is repeated here.

TO GUARANTEE PERSONAL SAFETY, CARE MUST BE TAKEN WHEN WORKING ON OR

AROUND THE MICRO-TECH. AS WITH ALL SUCH DEVICES THE MAIN SUPPLIES (ELECTRICAL

AND OTHER) TO THE SYSTEM MUST BE LOCKED OFF WHEN PERFORMING REPAIR OR

MAINTENANCE WORK. AFTER DISCONNECTING, SWITCH OFF AND LOCK THE ELECTRICAL

SUPPLY.

Training Needs of Users

We offer all customers full training for operations and maintenance staff.

Low Voltage Directives

All of the recommendations for LVD apply to the prevention of electrical shock. If access to the electronics

enclosure is required, the incoming AC power supply should be isolated remotely and locked-off. Access to

the electronics enclosure by untrained personnel is not recommended.

Circuit Breaker

The Micro-Tech should be permanently connected to its AC supply. Please ensure that when installing the

Micro-Tech, a switch or circuit breaker is used and is positioned close to the Micro-Tech in easy reach of the

operator. The switch or circuit breaker shall be marked as the disconnecting device for the Micro-Tech.

DO NOT install the Micro-Tech in a position that makes it hard to use the AC mains isolator.

Thermo Fisher Scientific Warranty

The seller agrees, represents, and warrants that the equipment delivered hereunder shall be free from defects

in material and workmanship. Such warranty shall not apply to accessories, parts, or material purchased by the

seller unless they are manufactured pursuant to seller's design, but shall apply to the workmanship

incorporated in the installation of such items in the complete equipment. To the extent, purchased parts or

accessories are covered by the manufacturer's warranty; seller shall extend such warranty to buyer.

Seller's obligation under said warranty is conditioned upon the return of the defective equipment,

transportation charges prepaid, to the seller's factory in Minneapolis, Minnesota, and the submission of

reasonable proof to seller prior to return of the equipment that the defect is due to a matter embraced within

seller's warranty hereunder. Any such defect in material and workmanship shall be presented to seller as soon

as such alleged errors or defects are discovered by purchaser and seller is given opportunity to investigate and

correct alleged errors or defects and in all cases, buyer must have notified seller thereof within one (1) year

after delivery, or one (1) year after installation if the installation was accomplished by the seller.

Said warranty shall not apply if the equipment shall not have been operated and maintained in accordance

with seller's written instructions applicable to such equipment, or if such equipment shall have been repaired

or altered or modified without seller's approval; provided, however, that the foregoing limitation of warranty

insofar as it relates to repairs, alterations, or modifications, shall not be applicable to routine preventive and

corrective maintenance which normally occur in the operation of the equipment.

“EXCEPT FOR THOSE WARRANTIES SPECIFICALLY CONTAINED HEREIN, SELLER DISCLAIMS

ANY AND ALL WARRANTIES WITH RESPECT TO THE EQUIPMENT DELIVERED HEREUNDER,

INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE. THE

SOLE LIABILITY OF SELLER ARISING OUT OF THE WARRANTY CONTAINED HEREIN SHALL

BE EXCLUSIVELY LIMITED TO BREACH OF THOSE WARRANTIES. THE SOLE AND EXCLUSIVE

REMEDY FOR BREACH OF THE WARRANTIES SET OUT ABOVE SHALL BE LIMITED TO THE

REPAIR OR REPLACEMENT OF ANY DEFECTIVE ACCESSORY, PART OR MATERIAL WITH A

SIMILAR ITEM FREE FROM DEFECT, AND THE CORRECTION OF ANY DEFECT IN

WORKMANSHIP. IN NO EVENT SHALL SELLER BE LIABLE FOR ANY INCIDENTAL OR

CONSEQUENTIAL DAMAGES.”

Purchaser agrees to underwrite the cost of any labor required for replacement; including time, travel, and

living expenses of a Thermo Fisher Scientific Field Service Engineer at the closest factory base.

Thermo Fisher Scientific

Bulk Weighing and Monitoring

501 90th Avenue NW

Minneapolis, MN 55433

Phone: (800) 445-3503

Fax: (763) 783-2525

Disclaimer

Though the information provided herein is believed to be accurate, be advised that the information contained

herein is not a guarantee for satisfactory results. Specifically, this information is neither a warranty nor

guarantee, expressed or implied, regarding performance, merchantability, fitness, or any other matter with

respect to the products, and recommendation for use of the product/process information in conflict with any

patent. Please note that Thermo Fisher Scientific reserves the right to change and/or improve the product

design and specifications without notice.

Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J i

About This Manual

This manual tells you how to install, operate, and troubleshoot the

Micro-Tech. If you encounter a technical term or unit of measure that

you do not recognize in the manual or in the Micro-Tech screens

themselves, please consult the glossary at the end of the manual.

Conventions

The following conventions are used in this manual.

The names of Micro-Tech buttons, functions, and so on are shown

using initial upper-case letters—for example, Menu, Run, Edit,

Choice, Tph (standard U.S. tons per hour), and so forth.

Italics are used in the text for emphasis.

NOTE. Provides information of special importance. 

HINT. Indicates a hint about understanding or operating the Micro-

Tech. 

About This Manual

ii Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific

Safety Precautions

Listed below are the safety messages for your Micro-Tech and its

associated scale system. Please read all safety messages very carefully,

because this information is important—for your own personal safety and

the safety of others.

WARNING. Failure to observe could result in death or serious

injury. 

CAUTION. Failure to observe may cause minor injury or damage to

the equipment. 

Thermo Fisher Scientific Micro-Tech 9101/9201 Reference Manual, Rev J iii

Table of Contents

Introduction..............................................................................1-1

Unpacking the Micro-Tech................................................................1-1

Overview of the Micro-Tech .............................................................1-1

Important Safety Information ............................................................1-3

General Safety Precautions.............................................................1-3

Incoming Power Safety...................................................................1-5

EMC Instructions............................................................................ 1-6

Hardware Installation.........................................................................1-6

Important Wiring and Safety Information ......................................1-7

Installing the Field Model...............................................................1-7

Mounting......................................................................................1-8

Connecting the Incoming Power Supply ..................................... 1-8

Installing the Panel Model............................................................1-10

Mounting....................................................................................1-10

Connecting the Incoming Power Supply ................................... 1-10

Configuring Jumpers and Switches ..............................................1-11

Micro-Tech Features........................................................................1-11

Standard Features..........................................................................1-11

Inputs and Outputs........................................................................ 1-12

Micro-Tech Menus and Functions...................................................1-12

Measuring Functions.....................................................................1-13

Monitoring Functions....................................................................1-13

Print Functions..............................................................................1-14

Communication Functions............................................................1-14

Overview of Capabilities .................................................................1-15

Instantaneous Flow-Rate Calculation...........................................1-15

Flow Totalization..........................................................................1-15

Automatic Zero and Span Calibrations.........................................1-15

Auto Zero Tracking.......................................................................1-16

Optional Signal Outputs...................................................................1-17

Symbol Identification.......................................................................1-18

Standards Applied............................................................................1-18

Specifications...................................................................................1-20

Initializing the Micro-Tech.......................................................2-1

Overview............................................................................................2-1

Determining the Belt-Scale Code ...................................................... 2-1

The Quick and Easy Route .............................................................2-2

Chapter 1

Chapter 2

Table of Contents

iv Micro-Tech 9101/9201 Reference Manual, Rev J Thermo Fisher Scientific

Acquiring Basic System Data............................................................2-3

Scale Type Determines Parameters Needed...................................2-3

Non-Pivoting Scales........................................................................2-3

The Next Step ..............................................................................2-4

Pivoting Scales................................................................................2-4

Pivot-to-Load-Cell Distance........................................................2-5

Number of Weight Idlers.............................................................2-6

Pivot-to-First-Idler Distance........................................................2-7

Pivot-to-Test-Weight Height .......................................................2-7

Pivot-to-Test-Weight Length.......................................................2-7

Pivot-to-Carriage Height..............................................................2-8

Roller-to-Stringer Height.............................................................2-8

Number of Load Cells..................................................................2-8

Idler Spacing................................................................................2-9

Conveyor Angle...........................................................................2-9

Load Cell Capacity, Sensitivity, and Resistance .........................2-9

Speed Input ................................................................................2-10

Test Duration ...................................................................................2-10

Example ........................................................................................2-11

Manually Determine Test Duration..............................................2-12

The Next Steps..............................................................................2-13

Using the Console............................................................................2-13

Initializing the Software...................................................................2-13

Overview.......................................................................................2-13

Cold-Starting the Micro-Tech.......................................................2-14

Setting the Date.............................................................................2-14

Setting the Time............................................................................2-16

Choosing a Language....................................................................2-17

Entering Scale Data.......................................................................2-18

Selecting English/Metric Units..................................................... 2-19

Setting the Totalization Units .......................................................2-20

English Totalization Units .........................................................2-20

Metric Totalization Units...........................................................2-21

Setting the Length Units ...............................................................2-22

English Length Units .................................................................2-22

Metric Length Units...................................................................2-22

Setting the Rate Units ...................................................................2-23

English Rate Units .....................................................................2-23

Metric Rate Units.......................................................................2-23

Mixed Rate Units.......................................................................2-24

Setting the Load-Cell Units ..........................................................2-25

Entering the Maximum Scale Capacity ........................................2-26

Entering the Scale Divisions.........................................................2-27

Entering the Belt-Scale Code........................................................2-28

Entering the Appropriate Conveyor Data .....................................2-29

Pivot-to-Load-Cell Distance......................................................2-29

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