Thermopatch Thermo-Seal Y151 Series Bedienungsanleitung
V. 4.0 ENG
Jan2015
Y151 Thermo-Seal
thermopatch.com
User manual
CATTENTION!
All persons involved in installation, commissioning,
operation, maintenance and repair of this product
should be made available to these instructions.
V. 4.0 ENG
Oct.2015
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Manual Y151 V. 4.0 ENG EUR from original TPC 47117-MAN Rev 1214 2
V. 4.0 ENG
Oct. 2015
Copyrights © 2015, Thermopatch bv, Almere, The Netherlands.
No part of this publication may be reproduced by any means
without the prior written permission of Thermopatch bv,
The Netherlands.
Thermopatch and the Thermopatch logo, Thermoseal and
Thermocrest are registered trademarks of Thermopatch.
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Manual Y151 V. 4.0 ENG EUR from original TPC 47117-MAN Rev 1214 3
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Introduction Dear User,
Welcome to the growing group of Thermopatch users. Your
purchase has been manufactured with the utmost care
to ensure that you benet as long as possible from your
Thermopatch product.
The products by Thermopatch are designed with special
attention to your convenience. Should you discover any fault
or damage upon receipt of this product, please contact your
local Thermopatch vendor.
The manual has been prepared in accordance with NEN 5509
and in conformity with the Machinery Directive 2006/42/EC.
This user manual is intended not only for all users of the
machine, but also for those who install and maintain the
Y-151. The goal is to familiarize you with the operation,
to provide for safe working instructions and guidelines for
periodical maintenance.
CATTENTION!
In order to make safe and optimal use of the Y-151, it is important to take note of and
understand the contents of this manual.
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Manual Y151 V. 4.0 ENG EUR from original TPC 47117-MAN Rev 1214 4
V. 4.0 ENG
Oct. 2015
Contents Copyrights 2
Introduction 3
Contents 4
Declaration of Conformity 5
1. General description 6
1.1 Delivery 7
1.2 Conditions of warranty 7
2. Intended use 8
3. Technical specications 9
3.1 Specications of the Y-151 9
4. Overview of safety measures
and warnings 10
4.1 Safety 10
5. Transport and storage 12
5.1 Transport 12
5.2 Storage 12
6. Operating instruction 13
6.1 Starting with the Y-151 Thermo-Seal 13
6.2 Inserting the label marking tape 14
6.3 Machine operation 15
6.4 The control panel 16
6.5 Customizing the Y-151 Thermoseal 17
6.6 Temporary Marking 19
6.6.1 Sealing Label Tags and Organization 20
7. Assembly and installation 23
7.1 Installation 23
8. Maintenance instructions 26
9. Technical annexes 29
9.1 Drawings and Parts Listing 29
9.1.1 Parts for regular replacement for maintenance 29
9.1.2.1 Wiring Diagram 30
9.1.2 Electrical Drawings 30
9.1.2.2 Electrical Chassis Assembly 31
9.1.2.3 Heater Unit Assembly 32
9.1.2.4 Press Arm Switch Assembly 33
9.1.3.1 Pneumatic Diagram 35
9.1.3 Pneumatic Drawings 35
9.1.3.2 Press Arm Cylinder Assembly 36
9.1.3.3 Air Filter Pressure Regulator Assembly 37
9.1.4.1 Dynamic Knife Actuating Spring Assembly 38
9.1.4 Mechanical Drawings 38
9.1.4.2 Dynamic Knife Assembly 39
9.1.4.3 Machine Top Cover Assembly and Accesories 40
9.1.4.4 Printer Head Assembly 41
9.1.4.5 External Tape Guide Assembly 42
9.1.4.6 Machine Top Cover & LCD Panel Assembly 43
9.1.4.7 Dynamic Knife Actuating Spring Assembly 44
9.2 Additional Installation Instructions 45
10. Faults 60
11. End of life 62
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Manual Y151 V. 4.0 ENG EUR from original TPC 47117-MAN Rev 1214 5
V. 4.0 ENG
Oct. 2015
DECLARATION OF CONFORMITY
We,
Thermopatch B.V.
Draaibrugweg 14
1332 Almere
The Netherlands
herewith declare, on our own responsibility, that the
machinery:
Thermopatch Y-151 Thermoseal,
which this declaration refers to, is in accordance with the
conditions of the following Directive(s):
2006/42/EG (Machinery directive)
2004/108/EG (EMC directive)
Based on DEKRA IEC 60950-1 test report nr. 2185199.50A
The Netherlands, Almere, 10-08-2015
Jan Bausch,
Director
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1. General description
The Y151 Thermo-Seal is a machine for the temporary
marking of garments and other textile items.
Temporary marking of a garment or textile item is achieved
without the use of chemical solvents or other harmful
materials. By means of an ink ribbon cartridge, a code
(maximum of 12 characters per label) is printed directly onto
the Thermo-Seal label tape, and it is sealed directly onto the
garment or textile item.
Most garments or textile items can be marked directly.
For garments over very sensitive fabric, there are alternative
methods of xing the temporary label to the garment. The
most common option is to print an extra-long label.
The extra-long label is inserted through the button hole of
the garment, and then the ends are sealed together. Another
option is to seal directly onto a “ag tag”. The ag tag is then
stapled or pinned onto the garment.
The Thermo-Seal label type is specically designed to adhere
to the garment or other textile item through the cleaning
process and then be easily removed without leaving any label
residue on the garment. Thermo-Seal label tape is available
in ten dierent colors.
The colors of the Thermo-Seal label tape, and the printed
code on the label, oer a variety of ways to sort garments.
The Y151 Thermo-Seal machine operates electrically and
pneumatically, through use of compressed air. The code to
be printed on the label tape is entered through the machine
keyboard. Raising the Press Arm engages the pneumatic
system to automatically cut and seal the label tape onto the
garment or textile item.
Time, temperature, and other optional settings can be
entered through the machine keyboard.
The time and temperature, as well as other information, can
be viewed from the Keyboard LCD Panel.
The new heater unit design, as well as electronics, ensures
the consumer of lower energy consumption and a safer work
environment.
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Oct. 2015
1.1 Delivery
The Y151 Thermo-Seal machine has been packed in a
cardboard shipment container with laminated foam protection
cradles on each end to prevent any damage from shipping.
Various components of the Y151 Thermo-Seal machine can
be found packaged within. The Y151 Thermo-Seal comes
complete with the following components:
• Y151 Thermo-Seal machine with keyboard
• Ink Ribbon Cartridge RC2410-15
• Line Power Cord 115 volt #20080-70
or
230 volt #41969
• Label Tape Cassette Storage Rack #47068
• Label Tape Cassette, quantity of 6 #47083
• A roll of white Thermo-Seal Label Tape #TS4635-01
• Air Filter Pressure Regulator #47094
• Main air line hose #DH-6795
• Rubber Sealing Platen #DH-3187
• Button head socket hex screws, 2 #21061-26-N
• Hex L-Key, 4mm #24085-14 (prior to
January 2015)
• Ez-O Cleaner Thermopatch #DH-6873 or
SPADH-6873
If one of these articles should be missing or faulty, please
contact your Thermopatch supplier.
1.2 Conditions of warranty
Thermopatch points to its warranty and product liability
conditions as laid down in our conditions of sales. These can
be obtained at your Thermopatch supplier.
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Oct. 2015
2. Intended useThe Y151 Thermo-Seal is a machine for the temporary
marking of garments and other textile items.
Temporary marking of a garment or textile item is achieved
without the use of chemical solvents or other harmful
materials.
WARNING!
Any use other than described above can be dangerous and cause damage and thus qualies
as ‘misuse’ which excludes Thermopatch bv from any liability.
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THSL4635-01 White
THSL4635-02 Tan
THSL4635-03 Blue
THSL4635-04 Grey
THSL4635-05 Lavender
THSL4635-07 Yellow
THSL4635-08 Green
THSL4635-09 Red
THSL4635-11 Orange
THSL4635-13 Pink
THSL4635-14 Gold
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Manual Y151 V. 4.0 ENG EUR from original TPC 47117-MAN Rev 1214 9
V. 4.0 ENG
Oct. 2015
3. Technical specications
3.1 Specifications of the Y-151
230 Volts
Power consumption 575 Watts
Power supply 230 Volt,
50/60 Hz
Temperature 176 °C
Machine height 389 mm
Machine width 556.5 mm
Machine depth (connections included) 432.5 mm
Net weight 18.5 kg
Platen Pad dimensions 14.3 x34.7 mm
Heater Unit dimensions 35 x 80 mm
Fuses 3.15 amps
slow
[5 x 20mm]
115 Volts
Power consumption 575 watts
Power supply 115 Volts,
50/60 Hz
Temperature 349 °F
Machine height 15.3”
Machine width 21.9”
Machine depth (connections included) 17.1”
Net weight 40.7 LB
Platen Pad dimensions 0.56” x 1.37”
Heater Unit dimensions 1.38” x 3.15”
Fuses 6.3 amps slow
[5 X 20mm]
Supplies for the Y-151
Marking tape:
THSL4635-01 White
THSL4635-02 Tan
THSL4635-03 Blue
THSL4635-04 Gray
THSL4635-05 Lavender
THSL4635-07 Yellow
THSL4635-08 Green
THSL4635-09 Red
THSL4635-11 Orange
THSL4635-13 Pink
THSL4635-14 Gold
Ink Cassette:
INKCALC-2410
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Manual Y151 V. 4.0 ENG EUR from original TPC 47117-MAN Rev 1214 10
V. 4.0 ENG
Oct. 2015
4. Overview of safety measures
and warnings
4.1 Safety
The Y151 Thermo-Seal machine has been designed
with optimum safety for the machine operator in mind.
However, there are some precautions that must be taken
when operating and servicing the machine.
• Always turn o and unplug the machine when doing
maintenance or cleaning the machine.
• Ensure that there is sucient space around the
machine. Cables and connections must not get jammed.
• Do not come in direct contact with the Heating Unit, as
contact can cause burns.
CATTENTION!
Make sure you are informed about the contents of this manual before starting to work with
the Y-151 Thermo-Seal. This ensures an optimal and safe use of the machine.
CATTENTION!
Always turn the power o (unplug it) when you need to carry out maintenance work or when
cleaning the machine.
CATTENTION!
Take care that there is enough space around the machine. Cables and connections must not
get pinched. Although the heat radiation of the press is low, there should be
enough space for cooling down.
CATTENTION!
Avoid contact with the the heating element.
CATTENTION!
Pull the fabrics tight around the press pad and ensure that your hands are away from
the sealing pad before operating the machine.
Andere Handbücher für Thermo-Seal Y151 Series
3
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