Thermopatch Thermo-Seal Y151 Series Bedienungsanleitung
USER MANUAL
Y151 / THERMOSEAL
AENTION!
All persons involved in installaon, commissioning, operaon, maintenance and
repair of this product should be made available to these instrucons.
EN v.1.0 - 07/23
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Copyrights
© 2023, Thermopatch bv, Almere, The Netherlands.
No part of this publicaon may be reproduced by any means without the prior wrien permission of
Thermopatch bv, The Netherlands.
Thermopatch and the Thermopatch logo,Thermoseal and Thermocrest are registered trademarks of
Thermopatch.
Introducon
Dear User,
Welcome to the growing group of Thermopatch users. Your purchase has been manufactured with the
utmost care to ensure that you benefit as long as possible from your Thermopatch product.
The products by Thermopatch are designed with special aenon to your convenience. Should you
discover any fault or damage upon receipt of this product, please contact your local Thermopatch
vendor.
The manual has been prepared in accordance with NEN 5509 and in conformity with the Machinery
Direcve 2006/42/EC.
This user manual is intended not only for all users of the machine, but also for those who install
and maintain the Y-151.The goal is to familiarize you with the operaon, to provide for safe working
instrucons and guidelines for periodical maintenance.
AENTION!
In order to make safe and optimal use of the Y-151, it is important to take note of and understand
the contents of this manual.
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Contents
Copyrights ..............................................................................................................................................................................2
Introducon............................................................................................................................................................................2
Contents...................................................................................................................................................................................3
1. General descripon ...........................................................................................................................................5
1.1 Delivery.............................................................................................................................................................................................6
1.2 Condions of warranty ..........................................................................................................................................................6
2. Intended use.........................................................................................................................................................6
3. Technical specificaons ..................................................................................................................................7
4. Overview of safety measures and warnings..............................................................................................8
4.1 Safety.................................................................................................................................................................................................8
5.0 Transport and storage.....................................................................................................................................10
5.1 Transport........................................................................................................................................................................................10
5.2 Storage............................................................................................................................................................................................10
6.0 Operang instrucons.................................................................................................................................... 11
6.1 Starng with the Y-151 Thermo-Seal............................................................................................................................ 11
6.2 Inserng the label marking tape .....................................................................................................................................12
6.3 Machine operaon ..................................................................................................................................................................13
6.4 The control panel......................................................................................................................................................................14
6.5 Customizing the Y-151 Thermoseal...............................................................................................................................15
6.6 Temporary Marking..................................................................................................................................................................17
6.6.1 Sealing Label Tags and Organizaon............................................................................................................................18
6.6.2 Label Tag Marking.....................................................................................................................................................................19
7. Assembly and installaon..............................................................................................................................21
7.1 Installaon ....................................................................................................................................................................................21
7.2 Electrical connecon.............................................................................................................................................................21
7.3 Pneumac requirements.................................................................................................................................................... 22
7.4 Label Tape Storage Rack Installaon.........................................................................................................................23
8. Maintenance instrucons............................................................................................................................. 24
8.1 Maintenance...............................................................................................................................................................................24
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9. Technical annexes.............................................................................................................................................27
9. Technical annexes................................................................................................................................................................... 27
9.1 Drawings and Parts Lisng ................................................................................................................................................ 27
9.1.1 Parts for regular replacement for maintenance................................................................................................... 27
9.1.2 Electrical Drawings.................................................................................................................................................................28
9.1.2.1 Wiring Diagram ..........................................................................................................................................................................28
9.1.2.2 Electrical Chassis Assembly............................................................................................................................................29
9.1.2.3 Heater Unit Assembly...........................................................................................................................................................30
9.1.2.2 Electrical Chassis Assembly............................................................................................................................................30
9.1.2.4 Press Arm Switch Assembly..............................................................................................................................................31
9.1.3 Pneumac Drawings..............................................................................................................................................................33
9.1.3.1 Pneumac Diagram................................................................................................................................................................33
9.1.3.2 Press Arm Cylinder Assembly .........................................................................................................................................34
9.1.3.3 Air Filter Pressure Regulator Assembly.....................................................................................................................35
9.1.4 Mechanical Drawings............................................................................................................................................................36
9.1.4.1 Dynamic Knife Actuang Spring Assembly............................................................................................................36
9.1.4.2 Dynamic Knife Assembly (Y-150 only)...................................................................................................................... 37
9.1.4.3 Machine Top Cover Assembly and Accesories....................................................................................................38
9.1.4.4 Printer Head Assembly........................................................................................................................................................39
9.1.4.5 External Tape Guide Assembly.......................................................................................................................................40
9.1.4.6 Machine Top Cover & LCD Panel Assembly............................................................................................................41
9.1.4.6 Machine Top Cover & LCD Panel Assembly...........................................................................................................42
9.2 Addional Installaon Instrucons.............................................................................................................................43
10. Faults .................................................................................................................................................................... 58
11. End of lifecycle .................................................................................................................................................61
12. Declaraons of conformity...........................................................................................................................61
13. Disclaimer ........................................................................................................................................................... 62
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1. General descripon
The Y-151 Thermo-Seal ™ is a machine for the temporary marking of garments and other texle items.
Temporary marking of a garment or texle item is achieved without the use of chemical solvents or other
harmful materials. By means of an ink ribbon cartridge, a code (maximum of 12 characters per label) is
printed directly onto the Thermo-Seal label tape, and it is sealed directly onto the garment or texle item.
Most garments or texle items can be marked directly.
For garments over very sensive fabric, there are alternave methods of fixing the temporary label to the
garment. The most common opon is to print an extra-long label.
The extra-long label is inserted through the buon hole of the garment, and then the ends are sealed
together. Another opon is to seal directly onto a “flag tag”. The flag tag is then stapled or pinned onto the
garment.
The Thermo-Seal label type is specifically designed to adhere to the garment or other texle item through
the cleaning process and then be easily removed without leaving any label residue on the garment.
Thermo-Seal label tape is available in ten dierent colors.
The colors of the Thermo-Seal label tape, and the printed code on the label, oer a variety of ways to sort
garments.
The Y-151 Thermo-Seal ™ machine operates electrically and pneumacally, through use of compressed
air. The code to be printed on the label tape is entered through the machine keyboard. Raising the Press
Arm engages the pneumac system to automacally cut and seal the label tape onto the garment or
texle item.
Time, temperature, and other oponal seings can be entered through the machine keyboard.
The me and temperature, as well as other informaon, can be viewed from the Keyboard LCD Panel.
The new heater unit design, as well as electronics, ensures the consumer of lower energy consumpon
and a safer work environment.
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1.1 Delivery
The Y-151 Thermo-Seal ™ machine has been packed in a cardboard shipment container with laminated
foam protecon cradles on each end to prevent any damage from shipping. Various components of the
Y-151 Thermo-Seal ™ machine can be found packaged within. The Y-151 Thermo-Seal ™ comes complete
with the following components:
• Y-151 Thermo-Seal ™ machine with keyboard
• Ink Ribbon Cartridge RC2410-15
• Line Power Cord 115 volt #20080-70
or
230 volt #41969
• Label Tape Cassee Storage Rack #47068
• Label Tape Cassee, quanty of 6 #47083
• A roll of white Thermo-Seal Label Tape #TS4635-01
• Air Filter Pressure Regulator #47094
• Main air line hose #DH-6795
• Rubber Sealing Platen #DH-3187
• Buon head socket hex screws, 2 #21061-26-N
• Hex L-Key, 4mm #24085-14 (prior to January 2015)
• Ez-O Cleaner Thermopatch #DH-6873 or
SPADH-6873
If one of these arcles should be missing or faulty, please contact your Thermopatch supplier.
1.2 Condions of warranty
Thermopatch points to its warranty and product liability
condions as laid down in our condions of sales. These can
be obtained at your Thermopatch supplier.
2. Intended use
The Y-151 Thermo-Seal ™ is a machine for the temporary marking of garments and other texle items.
Temporary marking of a garment or texle item is achieved without the use of chemical solvents or other
harmful materials.
WARNING!
Any use other than described above can be dangerous and cause damage and thus qualies as
‘misuse’ which excludes Thermopatch bv from any liability.
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3. Technical specicaons
3.1 Specicaons of the Y-151
230 Volts
Power consumpon 175 Was
Power supply 230 Volt,
50/60 Hz
Temperature 176 °C
Machine height 389 mm
Machine width 556.5 mm
Machine depth (connecons included) 432.5 mm
Net weight 18.5 kg
Platen Pad dimensions 14.3 x 34.7 mm
Heater Unit dimensions 35 x 80 mm
Fuses 3.15 amps
slow
[5 x 20mm]
115 Volts
Power consumpon 175 was
Power supply 115 Volts,
50/60 Hz
Temperature 349 °F
Machine height 15.3”
Machine width 21.9”
Machine depth (connecons included) 17.1”
Net weight 40.7 LB
Platen Pad dimensions 0.56” x 1.37”
Heater Unit dimensions 1.38” x 3.15”
Fuses 6.3 amps slow
[5 X 20mm]
Supplies for the Y-151
Marking tape:
THSL4635-01 White
THSL4635-02 Tan
THSL4635-03 Blue
THSL4635-04 Gray
THSL4635-05 Lavender
THSL4635-07 Yellow
THSL4635-08 Green
THSL4635-09 Red
THSL4635-11 Orange
THSL4635-13 Pink
THSL4635-14 Gold
Ink Cassee:
INKCALC-2410
THSL4635-01 White
THSL4635-02 Tan
THSL4635-03 Blue
THSL4635-04 Grey
THSL4635-05 Lavender
THSL4635-07 Yellow
THSL4635-08 Green
THSL4635-09 Red
THSL4635-11 Orange
THSL4635-13 Pink
THSL4635-14 Gold
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4. Overview of safety measures and warnings
4.1 Safety
The Y-151 Thermo-Seal ™ machine has been designed with opmum safety for the machine operator in
mind. However, there are some precauons that must be taken when operang and servicing the machine.
• Always turn o and unplug the machine when doing maintenance or cleaning the machine.
• Ensure that there is sucient space around the machine. Cables and connecons must not get
jammed.
• Do not come in direct contact with the Heang Unit, as contact can cause burns.
AENTION!
Make sure you are informed about the contents of this manual before starting to work with the
Y-151 Thermo-Seal. This ensures an optimal and safe use of the machine.
.AENTION!
Always turn the power off (unplug it) when you need to carry out maintenance work or when cleaning
the machine..
AENTION!
Take care that there is enough space around the machine. Cables and connections must not get
pinched. Although the heat radiation of the press is low, there should be
enough space for cooling down.
AENTION!
Avoid contact with the the heating element..
AENTION!
Pull the fabrics tight around the press pad and ensure that your hands are away from
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5.0 Transport and storage
5.1 Transport
Upon receipt, your Y-151 Thermo-Seal ™ machine is packed in a cardboard shipment container with
laminated foam protecon cradles for protecon of your machine during shipment. If you have to return
the machine for servicing at a later me, it is recommended to pack it in a similar way. Please let the
machine cool down before packing the machine in the shipment container.
5.2 Storage
When the machine needs to be stored,Thermopatch advises to use the original packaging. The machine
should be stored on a pallet, o the floor, in dry condions.
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