Thetford C2 Montageanleitung

TOILET REPAIR GUIDE

CONTENTS

Porta Potti

Bellows, Inlet Tube & Flush Tube Replacement Page 1-2

Float Arm Replacement Page 3

Vent seal, Lipseal & Vent Button Replacement Page 4-5

Bellows to Piston Pump Exchange Page 6

Cassette C2/C4

Pump Replacement Page 7-8

Vent Seal and Lip Seal Replacement pre 2000 Page 9-10

Bellows, Inlet Tube & Flush tube for Early C4 Page 11-12

C2 Vent Button Replacement Page 13

Flush Mechanism C2 Page 14-15

Drain Tube Page 16-17

Automatic Vent Page 18

Float Arm Replacement Page 19

Level Indicator Page 20

Flush tube Page 21

Blade Mechanism Page 22-23

Lip Seal After 2000 Page 24

Cassette C200

Blade Opener Page 25-26

Level Indicator Page 27-29

Manual Pump Page 30-31

Float Arm Page 32

Seat Hinge Pin Page 33

Lip Seal Page34

Blade Handle Page 35-36

Cassette C400

Fuse Replacement Page 37

Reed Switch Page 38

Control Panel Removal Page 39-40

Pump Replacement Page 41-43

1. 07016-07024 Inlet tube / 07862 Bellow

Disassemble water tank from waste tank and, take

seat & cover off.

B. Cut half off the

bellow with the

knife and, take

the bellow out.

Take the inlet tube off the bellow and, (re)place

it on the new bellow.

Note: Make sure that the flapper inside inlet tube

is pointing downwards when assembled on the

new bellow.

Inlet tube Flapper

E. Connect bellow

to the flush tube

and, press it back

into the water tank.

Flush tube

F. Place seat & cover

back onto the water tank.

Note : Turn the

water tank around

when holding the

bellow with the

pincers.

Take the bellow off

the flush tube.

Leaflet no. 07032/062001

2. 07031 Flush tube

D. Go inside nozzle

with the long nose

pliers and, push it

into the water tank.

Nozzle

E. Bend the new flush tube into a horseshoe shape and place an

elastic band around it half way down, forcing it to remain in

this position.

For taking out the bellow see point A, B and C on the front page.

F. Once in view the nozzle

may then be gripped with

a long nose pliers and

pulled back into the toilet

bowl through the hole.

G. When pulling the nozzle through the hole,

make sure that the small rib on the nozzle

is pulled inside the toilet bowl.

Due to the horseshoe shape of the flush tube, when refitted, the

nozzle will be guided back up towards the hole at the entrance of

the bowl.

Small rib

Note : Before refitting,

remove the elastic band.

21322 Float arm

2. Porta Potti

Note : If the float retainer is still in the waste tank (float arm has fallen off), the new float arm can not be

assembled. Float retainer has to be taken out first. This can be done with a small flat screwdriver.

As the waste tank is welded, this can only be done through the hole in the middle.

Inside view to take the

float retainer out.

Place screwdriver

between rib and float

retainer and lift it up.

Float arm

Float retainer

For placing the new

float arm, open the

blade and go with

your hand in the

waste tank.

Magnet always has to

point to the outside of

the waste tank.

Inside view

waste tank. Press the

float retainer

in.

Leaflet no. 21774/052001

Place where float arm

has to be assembled

Position float arm,

view from the outside.

Magnet pointed

to the outside

1. 07102 Ventseal / 07069 Ventseal

2. 07101 Lipseal / 07143 Lipseal

Push the ventseal

down, out of the

inside groove.

Pull the ventseal

out through the

hole.

Hold the ventseal

in position with the

flat screwdriver (1),

while closing the blade

slowly (2).

Pull the lipseal

out of the

inside groove.

Push the lipseal

into the inside

groove, and close

the blade.

Note: Top has to

be pushed in first.

Inside groove

3. 07524 Vent button / 29314-62 Vent button

Leaflet no. 21283/042001

Go with your hand

in the waste tank

and press the vent

button (3).

While pressing

the vent button,

pull the seal

retainer loose (1).

1 2 3

1. Seal retainer

2. Spring

3. Vent button

Bring new seal

retainer (1) and

spring (2) in

position and click

the vent button (3)

into the seal retainer

Disassemble water tank from waste tank and, take

seat & cover off.

Cut half off the

bellow with the

knife and, take

the bellow out.

Note : Turn the

water tank around

when holding the

bellow with the

pincers.

Take the bellow off

the flush tube.

Leaflet no. 35305/092005

25817-79 / 25818-68/79 Piston pump

A. Change over from bellow to piston pump

Flush tube

Note : before placing

the Piston Pump, please

remove the grey sealant

which was used for the

bellow.

Take the piston pump

and connect it to the

flush tube.

Place the piston pump

on its place and press it

back into the water tank

16374 Pump

Tissue well

Tissue holder

Take tissue well and

tissue holder out to

get to the location of

the pump.

Tissue well

Disconnect the

flush tube from

the pump.

Unscrew the screw

on the pump retainer

and take complete pump

out of the water tank.

Pump retainer

Tools which are needed :

1. Screwdriver (crosshead)

2. Stanley knife

3. Combination pliers

4.Wire-stripper

5.Connector pliers

6. Hot-air gun

1. 2. 3.

1. Pump

2. Pump retainer

3. Shrinktube

3. 1.

Cut the cable just

above the pump with

the combination pliers.

Cut the white wire

insulation off so that

the blue and brown

wire stay intact and

strip the blue and

brown wire with the

wire-stripper.

G. Place the pump retainer

and shrinktube on the

new pump before

Note : Cassette toilets produced between 1987 and 1989 have

two black connectors on the white cable.

If this is the case, the white cable has to be cut above

the black connector. Both connectors have to be taken

off.

connecting the wires to each other

(blue-blue/brown-brown) with the connector pliers.

Leaflet no. 21036/062001

Place the

shrinktube

over the connected wires and

melt the shrinktube with the hot-air gun.

*Melting the shrinktube will prevent that the

connected wires will come in contact with the

water in the water tank.

Note : When melting the shrinktube make

movements from left to right so that the

shrinktube can melt gradually.

CAUTION : Make sure that the shrinktube is melted completely to the white wire insulation as

otherwise a short circuit can occur.

Also keep in mind that the shrinktube should not be touched after melting, because

of burning.

I. Connect flush tube back onto

the pump and screw the pump

back into the water tank.

Place tissue holder and

tissue well back into

the water tank.

Seal cover

20339 Ventseal

A. Open the blade,

and depress the

ventseal (1) around

outer edge of seal (1a).

Take the ventseal out

(2).

1. 2.

B. Bring new ventseal

on its place as shown.

Thinner flange has to

be on the float which is

inside the waste tank.

Thinner flange Float

Depress the ventseal

through the hole,

from the outside.

Note: Make sure that

the ventseal is lying in

the middle of the hole,

when looking from the top.

C. Go with your hand

in the waste tank and

press against the

float (ventseal will

be pressed into its place).

Outside view:

float inside waste tank Inside view: press against float

1a.

Early C2

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