THOMSON WhisperTrak Series Bedienungsanleitung

Thomson WhisperTrak™

Electric Linear Actuator

Installation Manual

Edition 2018-01

DW110685-GB-1803

www.thomsonlinear.com

Thomson

Thomson WhisperTrak™ Electric Linear Actuator - Installation Manual - 2018-01

Version History

Edition Reason for revision

2011-06 First edition.

2012-05 4000 N model added and updated safety information.

2012-08 High speed version added.

2013-04 General technical update, changed page count, updated address list.

2013-07 Rewritten Electrical Installation section. Drawings and diagrams removed.

2016-05 New control options added. Updated some technical data and address list.

2017-01 Operation temp. for 4000 N changed. Performance and temp. derate diagrams added.

Slow blow added to fuse table. Safety nut info. and cleaning recommendations added.

2017-03 Certications line changed and ETL note added to table on page 12.

2017-05 Slow blow removed from fuse text and table on page 8.

2017-05:2 Molex connector wiring table changed.

2018-01 Sentence changed to “** Channel A leads channel B when extending“ on page 11.

Warranty

The Thomson WhisperTrak™ is warranted to be free from defects in materials and workmanship for a

period of twelve (12) months from date of delivery. The application of this product is the responsibility

of the buyer and Thomson makes no representation or warranty as to the suitability of the product for

any particular use or purpose. For a copy of the entire warranty for this product that is contained in our

standard terms and conditions of sale, please go to http://www.thomsonlinear.com/website/com/

eng/support/terms_and_conditions.php.

Disclaimer

Technical changes to improve the performance of the equipment may be made without prior notice!

microlm or any other method) or processed, copied or distributed by electronic means without the

written permission of Thomson.

Thomson

Thomson WhisperTrak™ Electric Linear Actuator - Installation Manual - 2018-01

Contents

1. General ...................................................................................................... 4

1.1 About this manual .................................................................................................. 4

1.2 Target group........................................................................................................... 4

1.3 Symbols used ........................................................................................................ 4

1.4 Transport and storage............................................................................................ 4

1.5 Packaging .............................................................................................................. 4

1.6 Disposal ................................................................................................................. 4

1.7 Support .................................................................................................................. 4

2. Safety......................................................................................................... 5

2.1 Safety notes........................................................................................................... 5

3. Standards.................................................................................................. 5

3.1 EC Declaration of conformity ................................................................................. 5

4. Installation ................................................................................................ 6

4.1 Name plate ............................................................................................................ 6

4.2 Terminology ........................................................................................................... 6

4.3 Operation environment ......................................................................................... 6

4.4 Mechanical installation........................................................................................... 7

4.5 Electrical installation .............................................................................................. 8

5. Technical specications ........................................................................ 12

5.1 Technical data...................................................................................................... 12

5.2 Performance diagrams ........................................................................................ 13

5.3 Safety nut information.......................................................................................... 14

5.4 Cleaning............................................................................................................... 14

5.3 Type designation key........................................................................................... 15

Contents

Thomson

Thomson WhisperTrak™ Electric Linear Actuator - Installation Manual - 2018-01

General

1. General

1.1 About this manual

This manual decribes how to install the Thomson WhisperTrak™ electric linear actuator both mechanically

and electrically. It also contains, among other things:

• technical data

• dimensional drawings

• type designation key.

It is important to carefully read this manual before installing the actuator and to have the correct

qualications needed to perform the installation.

1.2 Target group

This manual addresses qualied mechanical and electrical personnel.

1.3 Symbols used

This symbol is shown to highlight a general warning, general instruction or as a warning for a

mechanical hazard.

1.4 Transport and storage

The actuator may only be transported and stored in the original packaging supplied by Thomson. The

temperature during transportation and storage must be between -25 to +40 °C (-13 to +104 °F). Avoid

shocks to the package. If the package is damaged, check the actuator for visible damage and notify the

carrier, and if appropiate also Thomson.

1.5 Packaging

The packaging consists of a cardboard box. The box contains the actuator and this manual.

1.6 Disposal

Where required by law, used packaging and actuators are taken back by Thomson for professional

disposal if the transportation cost is taken over by the sender. Please contact Thomson for information on

where to ship it.

1.7 Support

In case you need technical support or any information related to this product, please contact the nearest

Thomson Service Center. See the back of this manual. You can also visit www.thomsonlinear.com for

information on this product and how to get in touch with us.

Thomson

Thomson WhisperTrak™ Electric Linear Actuator - Installation Manual - 2018-01

Safety and Standards

2. Safety

2.1 Safety notes

• Only properly qualied personnel are permitted to perform mechanical and electrical

installation on this product. Properly qualied personnel are familiar with mechanical or electrical

installation work and that have the appropiate qualications for their jobs.

• Read this manual and any other available documentation before working on the equipment.

that the actuator is or shall be a part of.

• Keep strictly to the data in this manual and on the name plate on the actuator and never

exceeed the performance limits stated herein.

• Never work on the actuator or its installation with the power on.

• Never unplug any cables or connectors during operation or with power on.

• Immediately stop using the actuator if it seems faulty or broken in any way and notify an

appropiate person so that corrective actions can be taken.

• Never try to open the actuator as that will compromise the sealing and the function of the

actuator. There are no serviceable components inside.

• Grease may be present on the extension tube. Contact is non-hazardous. Film should not be

removed.

3. Standards

3.1 EC Declaration of conformity

We, Tollo Linear AB

Declare that this product corresponds with the directive 2006/42/EC, RoHS directive 2002/95/EC, WEEE

directive 2002/96/EC, low voltage directive 2006/95/EC (EN60204-1:2006), directive of electromagnetic

compatibility 2004/108/EC (EN55014-1:2006, EN61000-6-3:2007, EN50011, EN55015:2006 &

EN55022:2006) and the standard for medical electrical equipment - part 1-2 (EN 60601-1-2 third edition).

Thomson WhisperTrak™ W12(24)xx-xxxxx-xxxx

Product Description

Can be used when the machine or the system, which it shall be, a part of is in accordance with the

demands in the EEC Machinery Directive and/or other relevant regulations.

Kristianstad 2011-01-24

Date

Håkan Persson Product Line Manager

Name Title Signature

Thomson

Thomson WhisperTrak™ Electric Linear Actuator - Installation Manual - 2018-01

4. Installation

4.1 Name plate

The name plate can be found on the actuator housing. It will tell you which model of actuator you have

and its basic performance data. Please study the name plate to see what type of actuator you have

before starting any installation or service on the actuator. If you need any assistance from Thomson,

please tell us the manufacturing date and the deisgnation of the actuator(s) in question.

4.2 Terminology

a. rear adapter c. housing e. extension tube

b. cable outlet d. cover tube f. front adapter

4.3 Operation environment

Operation temperature range is between -25 to +40° Celcius (-13 to +104° Fahrenheit). Two actuator

versions with option E will have a reduced load capacity at lower temperatures. See diagram “Load

Capacity vs. Operating Temperature” on page 13.

Protection degree against the ingress of water and particles is IP67.

Relative humidity range is 10 - 90 % non-condensing.

Installation

Wxx02-: Min. -25° C (-13° F) Max. +40° C (+104° F) IP67

Thomson

Thomson WhisperTrak™ Electric Linear Actuator - Installation Manual - 2018-01

4.4 Mechanical installation

Always install actuator so that the force of the load acts in the center of the extension tube and the rear

adapter and support the mounting pins at both ends (a). Only mount the actuator to the rear and front

mounting adaptors using solid pins (b). The mounting pins must be parallel to each other both radially and

axially and be supported in both ends.

The actuator is equipped with an anti-rotation mechanism where the moving extension tube is internally

restrained from rotating. The maximum radial play allowed by the anti-rotation mechanism in the

extension tube is 10 degrees (c).

Failure modes of the actuator should be considered to ensure it does not create harm.

Warning! Do not hold the extension tube while the tube is moving or the unit is energized.

Installation

ø 10 mm

Radial play max. 10 °

ø 10 mm

Thomson

Thomson WhisperTrak™ Electric Linear Actuator - Installation Manual - 2018-01

Installation

4.5 Electrical installation

4.5.1 General notes

• Make sure the leads/cables leading to the motor can handle the maximum motor current.

• We recommend to include an emergency stop to avoid any crushing hazard.

• Never work on the actuator or the wiring with the power switched on!

4.5.2 Fuse size

Protect the actuator and the wiring by using a fuse between the actuator and the power source. See table

below for recommended fuse size.

4.5.3 Wire cross sections

To avoid malfunction due to voltage drop the cross section of the wires between the actuator motor and the

power source must be of sufcient size. For longer cables than stated in the table calculations based on the

supply voltage, the current draw, the length of the cables and the ambient temperature must be done.

Wire cross sections

Length of cable (L) Min. allowed cross section (X)

00 - 10 m 1.0 mm2(AWG 18)

10 - 20 m 1.5 mm2(AWG 14)

X0.34 mm (AWG 22)**

1 mm (AWG 18) *

12 VDC

24 VDC

* Leads for motor connections.

** Leads for signal/logic connections.

Recommended fuse size

Actuator supply voltage Max. load Fuse size

12 VDC 2000 N 5 A

12 VDC 4000 N 8 A

24 VDC 2000 N 2 A

24 VDC 4000 N 3 A

Thomson

Thomson WhisperTrak™ Electric Linear Actuator - Installation Manual - 2018-01

Installation

STOP

–

STOP

–

STOP

COM

EXT

RET

STOP

–

STOP

–

STOP

–

STOP

COM

EXT

RET

STOP

–

black

red

brown

green

white

red

4.5.4 Connector wiring congurations

4.5.5 Installation of standard actuator with no electrical options (option N) or Electronic Limit

Switches (option X)

4.5.6 Installation of actuator with Electronic Limit Switches / Low Level Switching (option E)

M Actuator motor

S2 Single pole double throw (SPDT) switch

F Fuse

E Electronic limit switches device

Molex type connector (cable and connector option 3)

Pac Con type connector (cable and connector option 4)

By switching the polarity of the voltage to the

motor the extension tube will change direction.

Make sure the switch used can handle the

maximum motor current.

Option N: the actuator voltage must be switched

off when reaching the ends of stroke or due to a

mid-stroke overload to avoid causing damage to

the actuator.

Option X: the actuator will automatically switch off

when reaching the ends of stroke or a mid-stroke

overload.

The direction of the extension tube is controlled

by switching the COM (common) output to the

EXT (extend) or RET (retract) inputs.

The actuator will automatically switch off when

reaching the ends of stroke or a mid-stroke

overload.

Two actuator versions with option E will have a

reduced load capacity at lower temperatures.

They are Wxx02-54AxxxE (2000 N high speed

version) and Wxx04-58AxxxE (4000 N version).

Also see diagram “Load Capacity vs. Operating

Temperature” on page 13.

STOP

–

STOP

–

STOP

COM

EXT

RET

STOP

–

STOP

–

STOP

–

STOP

COM

EXT

RET

STOP

–

M Actuator motor

S1 Double pole double throw (DPDT) switch

F Fuse

Molex type connector wiring

Pin Option N Option D

1 black black

2 - -

3 - brown

4 - orange

5 - white

6 - -

7 - green

8 red red

red

black

Wiring diagram for option N and X

Wiring diagram for option E

Thomson

Thomson WhisperTrak™ Electric Linear Actuator - Installation Manual - 2018-01

Technical specifications

4.5.7 Installation of standard actuator with Analog Feedback (option P) or Analog Feedback +

Electronic Limit Switches (option Z)

STOP

–

STOP

–

STOP

COM

EXT

RET

STOP

–

black

red

brown

+5 V

0 V

* From 0.5 V at fully retracted (

5 VDC

DCG

) to 4.5 V at fully extended (

5 VDC

DCG

output 0.5 - 4.5 V* white

green

STOP

–

STOP

–

STOP

COM

EXT

RET

STOP

–

M Actuator motor

S1 Double pole double throw (DPDT) switch

F Fuse

P Analog feedback device

S Actuator stroke length

CP Calibration point for analog feedback signal

By switching the polarity of the voltage to the

motor the extension tube will change direction.

Make sure the switch used can handle the

maximum motor current.

Option P: the actuator voltage must be switched

off when reaching the ends of stroke or due to a

mid-stroke overload to avoid causing damage to

the actuator.

Option Z: the actuator will automatically switch off

when reaching the ends of stroke or a mid-stroke

overload.

Feedback output is most accurate under uni-

directional loading when approaching the position

from the same direction.

Absolute positioning is affected by load direction

and value, clearance in the mounting points,

actuator end play, gear backlash, feedback

sensor linearity and the control systems capability

to control the motor.

To minimize the effects of stroke tolerances,

feedback output is calibrated at the factory to

provide 2.5 VDC output at the nominal mid stroke

position of the actuator (for example at 50 mm

for a 100 mm stroke). Applications should be

designed for travel between the maximum retract

position and the minimum extended length.

The smallest amount of positional movement the

analog feedback sensor can detect and reect is

0.12 mm.

Analog feedback data

Actuator stroke length [mm] Voltage resolution [V/mm]

100 0.040

200 0.020

300 0.0133

400 0.010

500 0.008

0.5 4.5

2.5

Wiring diagram for option P and Z

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