TOLSEN TOOLS 79991 Bedienungsanleitung

79991/79992/79993

GASOLINE GENERATOR

INSTRUCTION MANUAL

SAVE THIS MANUAL !

You will need this manual for safety instructions, operating procedures and warranty.

Put it and the original sales receipt in a safe dry place for future reference.

Set up precautions

Operating precautions

IMPORTANT SAFETY INFORMATION

SAFETY

1. This unit is to be installed so that access is restricted to only qualiﬁed service personnel who have been

instructed of the reasons for the restrictions applied to the location and about any precautions that must

be taken. Access shall be through the use of a special tool, or lock and key, or other means of security and

shall be controlled by the authority responsible for the location.

2. Gasoline fuel and fumes are ﬂammable, and potentially explosive. Use proper fuel storage and handling

procedures. Do not store fuel or other ﬂammable materials nearby.

3. Have multiple ABC class ﬁre extinguishers nearby

4. Operation of this equipment may create sparks that can start ﬁres around dry vegetation. A spark arrestor

may be required. The operator should contact local ﬁre agencies for laws or regulations relating to ﬁre

prevention requirements.

5. Set up and use only on a ﬂat, level, well-ventilated surface.

6. All connections and conduits from the Generator to the load must only be installed by trained and

licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and

standards, and other regulations where applicable.

7. Connections for standby power to a building electrical system must be made by a qualiﬁed electrician.

The connection must isolate the Generator power from utility power, and must comply with all applicable

laws and electrical codes.

8. Wear ANSI-approved safety goggles, heavy-duty work gloves, and dust mask/respirator during set up.

9. Use only lubricants and fuel recommended in this manual.

10. Improper connections to a building electrical system can allow electrical current from the Generator to

backfeed into the utility lines. Such backfeed may electrocute utility company workers or otherswho

contact the lines during a power outage, and the Generator may explode, burn, or cause ﬁres when

utility power is restored. Consult the utility company and a qualiﬁed electrician if intending to use the

Generator for back up power.

11. Do not operate the Generator before grounding. The Generator must be earth-grounded in accordance

with all relevant electrical codes and standards before operation.

SAVE THESE INSTRUCTIONS

This manual contains important instructions that should be followed during installation and maintenance

of the Generator and any batteries.

1.CARBON MONOXIDE HAZARD Using a generator indoors CAN KILL YOU IN MINUTES.

Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.

NEVER use inside a home or garage, EVEN IF doors and windows are open.

Only use OUTSIDE and far away from windows, doors, and vents.

2. Never use a generator indoors, including in garages, basements, crawlspaces and sheds. Opening doors

and windows or using fans will NOT prevent carbon monoxide build up in the home.

3. When using generators, keep them outdoors and far away from open doors, windows, and vents to avoid

toxic levels of carbon monoxide from building up indoors.

4. If you start to feel sick, dizzy, or weak while using a generator, get to fresh air right away. The carbon

monoxide from generators can quickly lead to full incapacitation and death.

5. Keep children away from the equipment, especially while it is operating.

6. Keep all spectators at least six feet from the Engine during operation.

7. Do not touch engine during use. Let engine cool down aer use.

8. Never store fuel or other ﬂammable materials near the engine.

9. Fire Hazard! Do not ﬁll gas tank while engine is running. Do not operate if gasoline has been spilled.

Clean spilled gasoline before starting engine. Do not operate near pilot light or open ﬂame.

10. If the plugged-in product operates abnormally or unusually slow, immediately stop using the Generator

as a power source. Always read and adhere to the instruction manual of the product to be powered, to

make sure that it can be safely and eﬃciently powered by a portable generator.

11. Before connecting an appliance or power cord to the Generator: Make sure that it is in good working

order. Faulty appliances or power cords can create a potential for electrical shock.

12. Do not exceed the maximum power rating of the Generator. Make sure that the total electrical rating of

the all of the tools or appliances plugged into the Generator at the same time does not exceed that of the

Generator. Check that the startup surge will not be beyond the limit of the Generator. Power levels

between rated and maximum may be used for no more than 30 minutes.

13. Avoid substantially overloading which will trip the circuit breaker. Exceeding the time limit for maximum

power operation or slightly overloading the Generator may not switch the circuit breaker or circuit

protector OFF, but will shorten the service life of the Generator.

14. Do not attempt to connect or disconnect load connections while standing in water, or on wet or soggy

ground.

15. Do not touch electrically energized parts of the Generator and interconnecting cables or conductors

with any part of the body, or with any non-insulated conductive object.

16. Connect the Generator only to a load or electrical system (230 volt) that is compatible with the electrical

characteristics and rated capacities of the Generator.

17. GFCI PRECAUTIONS Test Ground Fault Circuit Interrupter (GFCI) receptacles before each use as follows:

a. Disconnect all devices from the Generator. b. Start the engine. c. Press Test button on receptacle to trip

the GFCI device. d. The Reset button should extend, cutting oﬀ electricity to the receptacle. e. If above

test fails, do not use receptacle until it is repaired or replaced. f. Press Reset button in for use. GFCI

receptacles will not protect against electric shock if Generator is not grounded. Refer to Grounding on

page 8.

18. Insulate all connections and disconnected wires.

19. Guard against electric shock. Prevent body contact with grounded surfaces such as pipes, radiators,

ranges, and refrigerators.

20. Only use a suitable means of transport and liing devices with suﬃcient weight bearing capacity when

transporting the Generator.

21. Secure the Generator on transport vehicles to prevent the tool from rolling, slipping, and tilting.

22. Industrial applications must follow OSHA requirements.

SAFETY 3

23. Do not leave the Generator unattended when it is running. Turn oﬀ the Generator (and remove safety

keys, if available) before leaving the work area.

24. The Generator engine can produce high noise levels. Prolonged exposure to noise levels above 85 dBA

is hazardous to hearing. Always wear ear protection when operating or working around the gas engine

while it is operating.

25. Wear ANSI-approved safety glasses, hearing protection, and NIOSH-approved dust mask/respirator

during use.

26. People with pacemakers should consult their physician(s) before use. Electromagnetic ﬁelds in close

proximity to a heart pacemaker could cause pacemaker interference or pacemaker failure. Caution is

necessary when near the engine’s magneto or recoil starter.

27. Use only accessories that are recommended by tolsen Tools for your model. Accessories that may be

suitable for one piece of equipment may become hazardous when used on another piece of equipment.

28. Do not operate in explosive atmospheres, such as in the presence of ﬂammable liquids, gases, or dust.

Gasoline-powered engines may ignite the dust or fumes.

29. Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and

connections to avoid sparking or arcing. These events could ignite fumes or vapors.

30. Stay alert, watch what you are doing and use common sense when operating this piece of equipment.

Do not use this piece of equipment while tired or under the inﬂuence of drugs, alcohol or medication.

31. Dress properly. Do not wear loose clothing or jewelry. Keep hair, clothing and gloves away from moving

parts. Loose clothes, jewelry or long hair can be caught in moving parts.

32. Parts, especially exhaust system components, get very hot during use. Stay clear of hot parts.

33. Do not cover the Generator or its engine during operation.

34. Keep the Generator, its engine, and surrounding area clean at all times.

35. Do not smoke, or allow sparks, ﬂames, or other sources of ignition around the equipment, especially

when refuelling.

36. Use the Generator, accessories, etc., in accordance with these instructions and in the manner intended

for the particular type of equipment, taking into account the working conditions and the work to be

performed. Use of the equipment for operations diﬀerent from those intended could result in a

hazardous situation.

37. Do not operate the Generator with known leaks in the engine’s fuel system.

38. When spills of fuel or oil occur, they must be cleaned up immediately. Dispose of ﬂuids and cleaning

materials as per any local, state, or federal codes and regulations. Store oil rags in a bottom-ventilated,

covered, metal container.

39. Keep hands and feet away from moving parts. Do not reach over or across Generator while operating.

40. Before use, check for misalignment or binding of moving parts, breakage of parts, and any other

condition that may aﬀect the Generator’s operation. If damaged, have the Generator serviced before

using. Many accidents are caused by poorly maintained equipment.

41. Use the correct generator for the application. Do not modify the generator or its engine, and do not use

the generator for a purpose for which it is not intended.

4 SAFETY

1. Before service, maintenance, or cleaning: a. Unplug all devices from the Generator. b. Turn the engine

switch to its “OFF” position. c. Allow the engine to completely cool. d. Then, remove the spark plug cap

from the spark plug.

2. Keep all safety guards in place and in proper working order. Safety guards include muﬄer, air cleaner,

mechanical guards, and heat shields, among other guards.

3. Make sure the Engine Switch is in its “OFF” position before moving the Generator and before performing

any service, maintenance, or cleaning procedures on the unit.

4. Keep all electrical equipment clean and dry. Replace any wiring where the insulation is cracked, cut,

abraded, or otherwise degraded. Replace terminals that are worn, discolored, or corroded. Keep

terminals clean and tight.

5. Do not alter or adjust any part of the equipment or its engine that is sealed by the manufacturer or

distributor. Only a qualiﬁed service technician may adjust parts that may increase or decrease governed

engine speed.

6. Wear ANSI-approved safety goggles, heavy-duty work gloves, and dust mask/respirator during service.

7. Maintain labels and nameplates on the equipment. These carry important information. If unreadable or

missing, contact tolsen Tools for a replacement.

8. Have the equipment serviced by a qualiﬁed repair person using only identical replacement parts. This will

ensure that the safety of the equipment is maintained. Do not attempt any service or maintenance

procedures not explained in this manual or any procedures that you are uncertain about your ability to

perform safely or correctly.

9. Store equipment out of the reach of children.

10. Follow scheduled engine and equipment maintenance.

Service precautions

SAFETY 5

GFCI Protection: This Generator is equipped with two 3-Prong, duplex 230V ground fault circuit

interrupter (GFCI) receptacles. These outlets provide additional protection from the risk of electric shock.

Should replacement of the receptacles become necessary, use only identical replacement parts that

include GFCI protection.

Refueling:

1. Do not reﬁll the fuel tank while the engine is running or hot.

2. Do not smoke, or allow sparks, ﬂames, or other sources of ignition around the equipment, especially

when refuelling.

3. TO PREVENT FUEL LEAKAGE AND FIRE HAZARD, Do not overﬁll with fuel. Fill with fuel according to the

Fuel Level information below the Speciﬁcation chart for your model.

4. Do not ﬁll fuel tank to the top. Leave a little room for the fuel to expand as needed.

5. Refuel in a well-ventilated area only.

6. Wipe up any spilled fuel and allow excess to evaporate before starting engine.

To prevent FIRE, do not start the engine while the smell of fuel hangs in the air.

6 SPECIFICATIONS

FUNCTIONAL DESCRIPTION

ITEM No.:79991( GS /CE)

Generator

Output

Receptacles

230 VAC, 50 Hz, 3000W, 1 Phase; 12 VDC 8.3 A; 2800 Running Watts;

3000 Maximum Starting Watts

2 x VDE PLUG (Earthing); 1 x 12 V DC Connection terminal

Displacement 212cc

Engine Type Horizontal Single Cylinder 4-stroke, OHV

Cooling System Forced air cooled

Fuel

Type 87+ octane, stabilizer-treated unleaded gasoline

Capacity 16L

Engine Oil Type SAE 10W-30

600mlCapacity

Bore x Stroke 70mm x 54mm

ITEM No.:79992( GS /CE)

Generator

Output

Receptacles

230 VAC, 50 Hz, 5000W, 1 Phase; 12 VDC 8.3 A; 4300 Running Watts;

5000 Maximum Starting Watts

2 x VDE PLUG (Earthing); 1 x 12 V DC Connection terminal

Displacement 420cc

Engine Type Horizontal Single Cylinder 4-stroke, OHV

Cooling System Forced air cooled

Fuel

Type 87+ octane, stabilizer-treated unleaded gasoline

Capacity 27L

Engine Oil Type SAE 10W-30

1100mlCapacity

Bore x Stroke 90mm x 64mm

ITEM No.:79993

Generator

Output

Receptacles

230 VAC, 50 Hz, 8000W, 1 Phase; 12 VDC 8.3 A; 7500 Running Watts;

8000 Maximum Starting Watts

2 x VDE PLUG (Earthing); 1 x 12 V DC Connection terminal

Displacement 460cc

Engine Type Horizontal Single Cylinder 4-stroke, OHV

Cooling System Forced air cooled

Fuel

Type 87+ octane, stabilizer-treated unleaded gasoline

Capacity 27L

Engine Oil Type SAE 10W-30

1100mlCapacity

Bore x Stroke 92mm x 69mm

COMPONENTS AND CONTROLS

SETUP 7

Fuel cap Power switch(79991 None)

Fuel valve

Frame

Choke

Air ﬁlter

Starter handle

Low oil indicator

Voltmeter

Ground terminals

230VAC receptacle

Circuit breaker

Overload reset button

12VDC receptacle

The following are descriptions of the controls on the power panel. Your Generator has sockets

to power your products with circuit breakers to protect the voltage ﬂow.

1. I O START Engine Switch: Used to start and stop the Engine.

2. AC Receptacles: The Generator contains several AC Receptacles to power tools and equipment.

3.ON OFF Circuit Breakers: The circuit breaker protects the Generator from overloading. The

rating of the breaker and the load it protects are marked near the breaker. Should any of the

Circuit Breakers trip, the Generator will stop the electricity output. If this happens, unplug all

loads from the Generator. Allow the Generator to cool down. Then, press the tripped Circuit

Breaker, restart the Engine, and re-attach loads.

4. Grounding Terminal: Prior to each use, set up the ground wire (not included) connection

to the Grounding Terminal to properly ground the Generator. Refer to Grounding on page 8

for instructions on grounding the Generator

5. Grounding Terminal: Prior to each use, set up the ground wire (not included) connection to the Grounding

Terminal to properly ground the Generator.

Warning: Connect tools and equipment only to the Receptacle (230volt) that is compatible with the

electrical characteristics and rated capacities of the tools and equipment being used.

Foldable handle

(79991 None)

Grounding

High Altitude Operation Above 3000 feet

INITIAL TOOL SET UP/ASSEMBLY

8 SETUP

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual

including all text under subheadings therein before set up or use of this product.

TO PREVENT SERIOUS INJURY: Operate only with proper spark arrestor installed. Operation of this

equipment may create sparks that can start ﬁres around dry vegetation. A spark arrestor may be required.

The operator should contact local ﬁre agencies for laws or regulations relating to ﬁre prevention

requirements.

At high altitudes, the engine’s carburetor, governor, and any other parts that control the fuelair ratio will

need to be adjusted by a qualiﬁed mechanic to allow eﬃcient high-altitude use and to prevent damage to

the engine and any other devices used with this product.

Note: For additional information regarding the parts listed in the following pages, refer to the Assembly

Diagram near the end of this manual.

The Generator must be properly grounded before use. Have the unit grounded by a qualiﬁed electrician if

you are not qualiﬁed to do so.

To ground the Generator, connect a 13.3mm² grounding wire (not included) from the Grounding Terminal

on the Control Panel to a grounding rod (not included) that has been driven at least 24 inches deep into

the earth. The grounding rod must be an earth-driven copper or brass rod (electrode) which can

adequately ground the Generator.

TO PREVENT SERIOUS INJURY FROM FIRE:

Follow instructions in a well-ventilated area away from ignition sources. If the engine is hot from use, shut

the engine oﬀ and wait for it to cool before proceeding. Do not smoke. NOTICE: Warranty void if

necessary adjustments are not made for high altitude use.

At high altitudes, the engine’s carburetor, governor, and any other parts that control the fuel-air ratio will

need to be adjusted by a qualiﬁed mechanic to allow eﬃcient high-altitude use and to prevent damage to

the engine and any other devices used with this product. The fuel system on this engine may be inﬂuenced

by operation at higher altitudes. Proper operation can be ensured by installing an altitude kit at altitudes

higher than 3000 . above sea level. At elevations above 8000 , the engine may experience decreased

performance, even with the proper main jet. Operating this engine without the proper altitude kit installed

may increase the engine’s emissions and decrease fuel economy and performance. The kit should be

installed by a qualiﬁed mechanic.

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual

including all text under subheadings therein before set up or use of this product. Inspect tool before use,

looking for damaged, loose, and missing parts. If any problems are found, do not use tool until repaired.

Operating Instructions

Generator Pre-Start Checks

9SETUP

Inspect engine and equipment, looking for damaged, loose, and missing parts before set up and starting.

If any problems are found, do not use equipment until ﬁxed properly.

Checking and Filling Engine Oil

CAUTION! Your Warranty is VOID if the engine’s crankcase is not properly ﬁlled with oil before each use.

Before each use, check the oil level. Engine will not start with low or no engine oil.

1. Make sure the engine is stopped and is level.

2. Close the Fuel Valve.

3. Clean the top of the Dipstick and the area around it. Remove the Dipstick by threading it

counterclockwise, and wipe it oﬀ with a clean lint free rag.

4. Full level Full level Reinsert the Dipstick without threading it in and remove it to check the oil level.

the oil level should be up to the full level as shown above.

5. If the oil level is at or below the low mark add the appropriate type of oil until the oil level is at the

proper level. SAE 10W-30 oil is recommended for general use.

6. Thread the dipstick back in clockwise.

NOTICE: Do not run the engine with too little oil. Engine will shut oﬀ if engine oil level is too low.

Checking and Filling Fuel

WARNING! TO PREVENT SERIOUS INJURY FROM FIRE:

Fill the fuel tank in a well-ventilated area away from ignition sources. If the engine is hot from use, shut

the engine oﬀ and wait for it to cool before adding fuel. Do not smoke.

1. Clean the Fuel Cap and the area around it.

2. Unscrew and remove the Fuel Cap.

3. If needed, ﬁll the Fuel Tank to about 1 inch under the ﬁll neck with 87 octane or higher unleaded

gasoline that has been treated with a fuel stabilizer additive. Follow fuel stabilizer manufacturer’s

recommendations for use.

Note: Do not use gasoline containing more than 10% ethanol (E10). Do not use E85 ethanol.

Note: Do not use gasoline that has been stored in a metal fuel container or a dirty fuel container. It can

cause particles to enter the carburetor, eﬀecting engine performance and/or causing damage.

4. Then replace the Fuel Cap.

5. Wipe up any spilled fuel and allow excess to evaporate before starting engine. To prevent FIRE, do

not start the engine while the smell of fuel hangs in the air.

Before Starting the Generator Engine

Before starting the engine:

a. Follow the Set Up Instructions to prepare the Generator.

b. Unplug all loads from the Generator.

c. Inspect the Generator and engine.

d. Fill the engine with the proper amount and type of both stabilizer-treated fuel and oil.

Basic Generator Use Procedure - See following pages for speciﬁc instructions

1. Check that the Generator can handle the wattage needed to power your products.

2. Start the Engine, and allow the Engine and Generator to run and warm up for ﬁve minutes aer

starting with no electrical load.

3. With the engine running, test GFCI receptacles before each use as follows:

a. Press Test button on receptacle to trip the GFCI device.

b. The Reset button should extend, cutting oﬀ electricity to the receptacle.

c. If above test fails, do not use receptacle until it is repaired or replaced.

d. Press Reset button in for use.

4. Plug in products.

5. When ﬁnished using the Generator, disconnect all electrical loads.

Note: Do not allow Generator to run out of fuel with loads attached.

6. Turn oﬀ the Engine.

7. Allow the Generator and its Engine to completely cool. Then store the unit in a clean, dry, safe

location out of reach of children and other unauthorized people.

IMPORTANT: Aer starting the engine, allow it to run at no load for ﬁve minutes with no load aer each

start-up so that the engine can stabilize.

8. Break-in Period:

a. Breaking-in the engine will help to ensure proper equipment and engine operation.

b. The operational break-in period will last about 3 hours of use. During this period:

• Do not apply a heavy load to the equipment.

c. The maintenance break-in period will last about 20 hours of use. Aer this period:

• Change the engine oil.

Using the Generator

SETUP10

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