Toolex 598557 Bedienungsanleitung
INSTRUCTION MANUAL
598557
BELT & DISC LINISHING SANDER
550WATT MOTOR & VARIABLE SPEED
25MM X 762MM BELT SIZE
150MM DISC SIZE
CONSUMER SERVICE CENTRE
PO BOX 1012
HAMILTON NSW 2303 AUSTRALIA
Made in P.R.C.
Page 2
2
TABLE OF CONTENTS
SPECIFICATIONS
Safety Instructions..............................................................................................................................3 - 5
Contents of Package .......................................................................................................................................6
Getting to Know Your Sander ..........................................................................................................................7
Assembly ........................................................................................................................... 7 - 9
Adjustments .......................................................................................................................... 9 - 11
General Use........................................................................................................................................12
Troubleshooting........................................................................................................................................13 - 14
Maintenance ...................................................................................................................................14
Parts Diagram ................................................................................................................................15
This owner’s manual is not a teaching aid and is intended to show
assembly, adjustments, and general use.
Motor ..................................................550W S2 30min, 230V, 50Hz
Motor Speed (variable) ...................................... 2,000 - 2,850 RPM
Belt Size ....................................................................... 25 x 762mm
Belt Speed (variable) ....................................... 1,900 - 2,700 SFPM
Belt Table Size ..................................................... 146mm Diameter
Belt Table Tilt ........................................................................... 0-45°
Disc Size .............................................................................. 150mm
Disc Speed (variable) ........................................ 2,000 - 2,850 RPM
Disc Table .................................................................... 204x135mm
Disc Table Tilt .......................................................................... 0-45°
Miter Gauge ....................................................................... Included
Miter Gauge Slot ........................................................... 16x6.5 mm
Base Size .................................................................... 170x235mm
Dust Ports (2) ............. 45mm OD/ 38mm ID & 38mm OD/ 32mm ID
Net Weight ......................................................................... 13.7 kgs
Shipping Weight .................................................................... 15 kgs
Page 3
SAFETY SYMBOLS
3
SAFETY SYMBOLS
IMPORTANT! Safety is the single most important consideration in the operation of this equipment. The following
instructions must be followed at all times. Failure to follow all instructions listed below may result in electric shock,
There are certain applications for which this tool was designed. W
and/or used for any other application other than that for which it was designed. If you have any questions about its
application, do not use the tool until you have contacted us and we have advised you.
GENERAL SAFETY
KNOW YOUR POWER TOOL. Read the owner’s manual
carefully. Learn the tool’s applications, work capabilities,
BEFORE USING YOUR MACHINE
To avoid serious injury and damage to the tool, read and
follow all of the Safety and Operating Instructions before
operating the machine.
1. ALWAYS
2. ALWAYS use a face or dust mask if the operation is
particularly dusty.
3. ALWAYS
check for damage before using the machine,
check for alignment of moving parts, breakage of parts,
and any other condition that may affect the machines
operation. Damage should be properly repaired or the
part replaced. If in doubt, DO NOT use the machine.
Consult your local dealer.
4. ALWAYS disconnect the machine from the power
supply before servicing and when changing
accessories.
6. ALWAYS keep work area clean. Cluttered areas and
benches invite accidents.
7. ALWAYS ensure that adequate lighting is available.
Ensure that lighting is placed so that you will not be
working in your own shadow.
8. ALWAYS keep children away. All visitors should be
kept a safe distance from the work area, especially
when the machine is being used.
9. ALWAYS maintain machine in top condition. Keep
tools/machines clean for the best and safest
performance. Follow maintenance instructions.
10.ALWAYS handle with extreme care and do not carry
the tool/machine by its electric cable, or pull on the
cable to disconnect it from the power supply.
11.ALWAYS ensure the switch is off before plugging in to
mains. Avoid accidental starting.
12.ALWAYS concentrate on the job in hand, no matter
how trivial it may seem. Be aware that accidents are
caused by carelessness due to familiarity.
13.ALWAYS keep your proper footing and balance at all
times - don’t overreach. For best footing, wear rubber
soled footwear. Keep floor clear of oil, scrap wood, etc.
5. ALWAYS wear safety goggles, manufactured to the
latest Australian Safety Standards. Everyday
eyeglasses do not have impact resistant lenses, and
are not safety glasses.
learn the machines applications, limitations
and the specific potential hazards. Read and become
familiar with the entire operating manual.
SAFETY ALERT SYMBOL: Indicates DANGER, WARNING, or CAUTION. This symbol may be used
in conjunction with other symbols or pictographs.
Indicates an imminently hazardous situation, which, if not avoided, could result in death or
serious injury.
Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious
injury.
Indicates a potentially hazardous situation, which, if not avoided, could result in minor or
moderate injury.
NOTICE: Shown without Safety Alert Symbol indicates a situation that may result in property damage.
Page 4
4
SAFETY INSTRUCTIONS
14.ALWAYS dress properly. Loose clothing or jewellery
may get caught in moving parts. Wear protective hair
covering to contain long hair.
15.ALWAYS guard against electric shock. Avoid contact
with earthed surfaces - pipes, radiators etc.
16.NEVER operate machine while under the influence of
drugs, alcohol or any medication.
17.NEVER leave machine running unattended. Turn
power off. Do not leave the machine until it comes to
a complete stop.
18.NEVER force the machine, it will do a better and safer
job at the rate for which it was designed.
19.NEVER use power tools in damp or wet locations or
expose them to rain. Do not use in an explosive
atmosphere (around paint, flammable liquids etc.).
Avoid dangerous environments.
19.If the tool begins to make an abnormal noise, or
produce excessive vibrations, smoke or burning odour,
turn the tool off immediately and do not operate, until
repaired.
Page 5
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SAFETY INSTRUCTIONS
1. ALWAYS wear ear protectors/defenders when using this machine.
2. ALWAYS wear a dust mask when using this machine. Be aware that harmful or toxic dusts could be
produced when sanding some woods.
3. ALWAYS use the table to support the workpiece.
4. ALWAYS check to ensure the table and attachments are secure before starting.
5. ALWAYS maintain a clearance of 2-3mm between table and sanding disc.
6. ALWAYS hold the workpiece firmly so that it cannot be torn from your hands.
7. ALWAYS feed the workpiece against the direction of rotation of the disc. i.e the LEFT side of the disc.
8. ALWAYS keep the mains cable well away from the machine and ensure an adequate electrical supply
is close at hand so that the operation is not restricted by the length of the cable.
9. ALWAYS use a dust extraction device, properly connected to the dust extraction port.
10. ALWAYS ensure that nails or foreign objects have been removed from a workpiece beforehand. Nails
etc. will destroy the belt or disc.
11. NEVER allow the ventilation slots in the motor to become blocked.
12. NEVER sand pieces which cannot be held firmly by hand.
SPECIFIC SAFETY INSTRUCTIONS FOR SANDERS
This machine is intended for the surfacing of natural, solid woods and composite materials. Any other use not
manufacturer can cause unforeseen damage, and invalidate the warranty.
ATTENTION: Use of this sander still presents risks that cannot be eliminated by the manufacturer. Therefore,
the user must be aware that wood working machines are dangerous if not used with care and all safety
precautions are adhered to.
SAVE THESE INSTRUCTIONS. Refer to them often.
This owner’s manual is not a teaching aid and is intended to show
assembly, adjustments, and general use.
Page 6
CONTENTS OF PACKAGE
6
UNPACKING AND CLEAN-UP
1. Carefully remove all contents from the shipping carton. Compare the contents with the list of contents to
make sure that all of the items are accounted for, before discarding any packing material. Place parts on a
DO NOT turn your machine ON if any
are missing. You may cause injury to yourself or damage to the machine.
of these items
2. Report any shipping damage to your local distributor. Take photographs for any possible insurance claims.
3. Clean all rust protected surfaces with ordinary house hold type grease or spot remover. Do not use;
gasoline, paint thinner, mineral spirits, etc. These may damage painted surfaces.
4. Apply a coat of paste wax to the table to prevent rust. Wipe all parts thoroughly with a clean dry cloth.
5. Set packing material and shipping carton aside. Do not discard until the machine has been set up and is
running properly.
TABLE OF LOOSE PARTS
A. Belt & Disc Sander Assembly
B. Sanding Belt Table
C. Lever Handle for Sanding Belt Table
D. Washer 8mm
E. Miter Gauge
F. Hex W rench 3mm
G. Sanding Disc Table
H. Spring Washers 6mm (2)
I. W ashers 6mm (2)
J. Locking Handles for Sanding Disc Table (2)
K. Manual & Warranty Card (not shown)
A
B
C
D
E
F
G
H
I
J
Note: Not Actual Toolex Product Pictured below
Page 7
GETTING TO KNOW YOUR SANDER
A
B
C
D
EFG
H
I
J
K
7
ASSEMBLY
Tools Required for Assembly:
A. Sanding Belt 25mm x 762mm
B. Sanding Belt Tracking Knob
C. Sanding Belt Table
D. Sanding Belt Table Lock Handle
E. ON/OFF Safety Switch
F. Speed Control Switch
G. Mounting Hole in Base
H. Disc Table Angle Scale & Lock Knob
I. Sanding Disc Table
J. Miter Gauge
K. Sanding Disc 150mm
L. Sanding Belt Safety Cover
M. Platen for Sanding Belt
N. Motor
O. Sanding Disc Aluminum Disc
P. Sanding Disc Guard & Dust Port
Q. Rubber Machine Feet (4)
R. Power Cord
S. Sanding Belt Dust Port (not shown)
T. Sanding Belt Guard
INSTALLATION
MOVING & INSTALLING THE SANDER
When moving the sander, lift the
machine with your hands positioned under the
motor ends or belt and disc housings. DO NOT
carry or move it using the attached work tables.
1. The machine should be firmly bolted to a stand or
solid, level workbench to avoid any movement of the
machine during use. The sander’s base has holes for
this purpose (mounting hardware is not included).
For portability and secure clamping of the sander
to a workbench, the machine can be first permanently
bolted to a piece of plywood. Then the sander can be
positioned on your workbench, or other solid surface,
and the plywood can be clamped in place to secure
the sander for use. After use, the plywood can be
unclamped and the sander stored for future use.
2. When positioning the machine for work, locate it
in an area that has ample space around the sander
for the moving of projects to be sanded. Align the
machine so that it will not face aisles, doorways, or
other work areas that bystanders may be in. Do not
locate or use the machine in damp or wet conditions.
Use a Dust Collector to capture the fine dust that is
created when sanding. See the safety instructions.
J
B
L
L
M
R
N
Q
O
P
S
T
H
25mm x 762mm Belt / 150mm Disc
Variable Speed Sander
- Hex Wrench 3mm
- #2 Phillips Screwdriver (not supplied)
Note: Not Actual Toolex Product Pictured below
Page 8
FIG. A
FIG. B
8
ASSEMBLY
MOUNTING THE SANDER TO A WORKBENCH
CAUTION: If during operation there is any tendency
for the sander to tip over, slide or walk on the
supporting surface, the sander should be properly
mounted to a workbench or stand, and at a suitable,
safe height for your sanding work to be carried out.
1. Rubber feet are fastened to this sander prior
to shipping. They may, or may not, be used when
attaching the sander to a bench or stand.
2. Position the sander on the workbench.
3. Mark the workbench through the two mounting
holes located in the left and right sides of the sander
base (between the holes for rubber feet).
4. Drill holes in the workbench at the 2 marks.
5. Using long bolts, washers, lock-washers and nuts;
or lag bolts; (fasteners not supplied), secure the
sander to the workbench. FIG. A.
DUST CHUTE INSTALLATION – DISC SANDER
1. If not already pre-assembled by the factory, fasten
the sanding disc dust chute and cover (Part #36) to
the machine using the four Phillips M4 screws and
washers (#37). FIG. B.
ASSEMBLING THE BELT SANDER TABLE
When assembling the belt & disc
sander, ensure the machine is disconnected from any
power source.
1. Locate the round shaped belt-sanding table (#62).
2. Position the table by threading the belt and plate
through the table’s slot and square opening.
3. Fasten the table to the frame by using the table-
adjustment knob and 8mm washer (#63, 64). FIG. C.
4. Bring the adjustment knob’s screw through the slot
in the bracket opening on the underside of the table,
then into the threaded hole in the frame that houses
the hex nut (#58).
5. Fasten the table in place by using the adjustment
handle to turn its integral screw into the nut. FIG. C
Lag Bolt
Machine Bolt
Washer
Machine Base
Rubber Foot
Washer
Lock Washer
Nut
Pilot Hole for
Lag Bolt
Workbench
THE MACHINE MUST NOT BE
PLUGGED IN AND THE POWER SWITCH MUST BE IN
THE OFF POSITION UNTIL FULL ASSEMBLY AND ALL
ADJUSTMENTS ARE COMPLETE.
DISC
SANDER
DUST
CHUTE
SANDING
BELT
TABLE
ADJUSTMENT
KNOB
SCREWS (4)
Note: Not Actual Toolex Product Pictured below
Page 9
9
FIG. E
FIG. F
FIG. D
ASSEMBLING THE SANDING DISC TABLE
1. Attach the disc-sanding table (#38) to the sanding
disc guard (#16) by tipping the table up, and slide
the two small nipples extending from the rectangular
mouth of the table, onto the 2 ‘L’ mounting slots in the
sides of the disc sander guide’s frame. FIG. D.
2. Align the two screw holes in the guard with the
arched slots above the angle gauges, so that the
knobs & washers (#39, 95, 94) will travel through the
angle-gauge openings on either side of the disc and
into the mounting holes on the disc sander.
3. Using the disc-table adjustment handles, fasten the
table to the sander.
4. When required for sanding small parts or for sand-
slides in the slot that is in the disc-sanding table.
BELT TABLE ADJUSTMENTS
For most sanding operations, the table will likely
remain at a 90º angle to the belt. A positive stop is
provided with your sander to ensure fast positioning
of the table at 90 degrees to the belt. To ensure and
check the positive-stop 90º angle, proceed as follows:
1. Loosen the table-locking lever / knob (#63).
2. Tilt the table back to the rear as far as possible.
3. Using a square or protractor, measure the angle of
the table against the platen (#84). FIG. E. To adjust
the table angle to ensure a 90º angle, turn the table’s
rear adjustment screw (#61) as needed, and once the
90º is setting is found, lock it in place with the hex nut
(#60), that is under the table.
forward until it is at the required angle. FIG. F.
5. Tighten the table-locking lever to lock the table in
position for sanding.
NOTE: To get the full range of table angling, the
table-locking handle lever must be very loose, so that
it slides along the slot in the table bracket. The table
can then be moved back to get maximum angles.
ASSEMBLY & ADJUSTMENTS
THE MACHINE MUST NOT BE
PLUGGED IN AND THE POWER SWITCH MUST BE
IN THE OFF POSITION UNTIL FULL ASSEMBLY AND
ALL ADJUSTMENTS ARE COMPLETE.
INSTALLING & CHANGING SANDING DISCS
DISC TABLE ADJUSTMENTS
1. To check the trueness of the 90º angle of the
disc-sanding table, place a square or other measur-
ing device on the table with the other end against the
sanding disc. FIG. G.
‘L’ SLOT
TABLE TILT
ANGLE
INDICATOR
TABLE
LOCKING
LEVER
TABLE
ADJUSTING
SCREW
TABLE
LOCKING
LEVER
PLATEN
BEHIND
THE BELT
BRACKET
& SLOT
Note: Not Actual Toolex Product Pictured below
Page 10
10
CHANGING THE SANDING DISC
NOTE: Sanding discs with pressure ensitive adhesive
The sandpaper disc can be removed with the table
installed or with the table removed to give more work
(PSA) backing cannot be used with this sander! Only
Hook & Loop sanding discs can be used.
-
ing access to the disc, if needed.
DISC CHANGING WITH THE TABLE REMOVED:
1. Remove and set aside the miter gauge.
2. Completely remove the 2 disc-table adjustment
handles and washers (#39, 95, 94).
3. Tip the table up and remove it from the guard frame
by slipping the table back out of the slots in the guard.
4. Remove the old disc paper，peel the protective
backing from new sanding disc. Align perimeter of
disc with sanding plate and press disc firmly into
position all the way around. FIG. I.
FIG. G
FIG. H
FIG. I
ADJUSTMENTS
THE MACHINE MUST NOT BE
PLUGGED IN AND THE POWER SWITCH MUST BE
IN THE OFF POSITION UNTIL FULL ASSEMBLY AND
ALL ADJUSTMENTS ARE COMPLETE.
ADJUSTMENT HANDLE
& TABLE ANGLE GAUGE
DISC TABLE ADJUSTMENTS - continued
2. Loosen the 2 disc-table adjustment handles (#39),
and adjust table angle to 90º.
3. Re-tighten the 2 disc-table adjustment handles.
4. To adjust the disc-table to another angle, loosen
the 2 disc-table adjustment handles.
5. Set the table at the desired angle. FIG. H.
6. Re-tighten the 2 disc-table adjustment handles.
TABLE
ANGLE
INDICATOR
Note: Not Actual Toolex Product Pictured below
Inhaltsverzeichnis
