Topcon 3D-MC MAX Bedienungsanleitung
3D-MCMAX
MC-X3
Caterpillar D5/D6 Dozer
Installation Manual
3D-MCMAX
MC-X3
Caterpillar D5/D6 Dozer
Installation Manual
©Copyright June, 2021
All contents in this manual are copyrighted by Topcon. All rights reserved.
The information contained herein may not be used, accessed, copied, stored, displayed, sold, modified,
published, distributed, or otherwise reproduced without express written consent from Topcon.
Part Number 1049060-01
Revision A
P/N: 1049060-01 ii
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Terms and Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Preparing for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Required Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Required Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Required Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Bench Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Machine Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Component Installation Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
General Guidance on Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
TS-i4 IMU Sensor Orientation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Installing TS-i4 Blade Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Installing TS-i4 C-Frame Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
TS-i4 IMU Sensor Cable Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Installing TS-i4 Body Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Installing Cable Access Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Installing MC-X3 Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Installing GNSS Receivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Install Main GNSS Receiver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Install Auxiliary GNSS Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Installing Diversity Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Installing Radio Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Cable Routing From GNSS Receivers and Antennas to MC-X3 . . . . . . . . . . . . . . . . . . . 2-16
Installing GX-55 Touchscreen Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Completing MC-X3 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Measurement, Configuration, and Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Completing Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Regulatory Information and Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
RF Radiation Hazard Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Regulatory Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Table of Contents
Table of Contents
iii P/N: 1049060-01
FCC Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
IC Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Déclaration de conformité IC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
EU Product Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
EU Declaration of Conformity (Radio Equipment Directive 2014/53/EU) . . . . . . . . . . . . 3-4
Open Source Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
P/N: 1049060-01 iv
Preface
Thank you for purchasing this Topcon product. The materials available in this Manual (the “Manual”)
have been prepared by Topcon Positioning Systems, Inc. (“TPS”) for owners of the covered Topcon
product (the “Product”), and are designed to assist owners with the Product. Use of the Product is
subject to these terms and conditions (the “Terms and Conditions”).
Terms and Conditions
Use
This Product is designed to be used by a professional. The user should have a good knowledge of the
safe use of the Product and implement the types of safety procedures recommended by the local
government protection agency for both private use and commercial job sites.
Copyrights
All information contained in this Manual is the intellectual property of, and copyrighted material of TPS.
All rights are reserved. Do not use, access, copy, store, display, create derivative works of, sell, modify,
publish, distribute, or allow any third party access to, any graphics, content, information or data in this
Manual without TPS’s express written consent and may only use such information for the care and
operation of the Product. The information and data in this Manual are a valuable asset of TPS and are
developed by the expenditure of considerable work, time and money, and are the result of original
selection, coordination and arrangement by TPS.
Trademarks
(List the appropriate product(s) here, including all trademarks), Topcon® and Topcon Positioning
Systems™ are trademarks or registered trademarks of TPS. Windows® is a registered trademark of
Microsoft Corporation. The Bluetooth® word mark and logos are owned by Bluetooth SIG, Inc. and any
use of such marks by Topcon Positioning Systems, Inc. is used under license. Other product and
company names mentioned herein may be trademarks of their respective owners.
Disclaimer of Warranty
EXCEPT FOR ANY WARRANTIES IN AN APPENDIX OR A WARRANTY CARD ACCOMPANYING THE
PRODUCT, THIS MANUAL AND THE PRODUCT ARE PROVIDED “AS-IS.” THERE ARE NO OTHER
WARRANTIES. TPS DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS
FOR ANY PARTICULAR USE OR PURPOSE.
Limitation of Liability
TPS AND ITS DISTRIBUTORS SHALL NOT BE LIABLE FOR TECHNICAL OR EDITORIAL ERRORS OR
OMISSIONS CONTAINED HEREIN; NOR FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES
RESULTING FROM THE FURNISHING, PERFORMANCE OR USE OF THIS MATERIAL OR THE
PRODUCT. SUCH DISCLAIMED INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDE BUT ARE
NOT LIMITED TO LOSS OF TIME, LOSS OR DESTRUCTION OF DATA, DAMAGE TO OR LOSS OF
LIVESTOCK AND/OR CROPS, LOSS OF PROFIT, SAVINGS OR REVENUE, OR LOSS USE OF THE
PRODUCT.
Please read the terms and conditions carefully.
Preface
vP/N: 1049060-01
IN ADDITION, TPS IS NOT RESPONSIBLE OR LIABLE FOR DAMAGES OR COSTS INCURRED IN
CONNECTION WITH OBTAINING SUBSTITUTE PRODUCTS OR SOFTWARE, CLAIMS BY OTHERS,
INCONVENIENCE, OR ANY OTHER COSTS. IN ALL CASES, TPS SHALL HAVE NO LIABILITY FOR
DAMAGES OR OTHERWISE TO YOU OR ANY OTHER PERSON OR ENTITY IN EXCESS OF THE
PURCHASE PRICE PAID FOR THE PRODUCT.
License Agreement
Use of any computer programs or software supplied by TPS or downloaded from a TPS website (the
“Software”) in connection with the receiver constitutes acceptance of these Terms and Conditions in
this Manual and an agreement to abide by these Terms and Conditions. The user is granted a
personal, non-exclusive, non-transferable license to use such Software under the terms stated herein
and in any case only with a single receiver or single computer. You may not assign or transfer the
Software or this license without the express written consent of TPS. This license is effective until
terminated. You may terminate the license at any time by destroying the Software and Manual. TPS
may terminate the license if you fail to comply with any of the Terms or Conditions. You agree to
destroy the Software and manual upon termination of the use of the receiver. All ownership, copyright
and other intellectual property rights in and to the Software belong to TPS. If these license terms are
not acceptable, return any unused software and manual.
Website; Other Statements
No statement contained at the TPS website (or any other website) or in any other advertisements or
TPS literature or made by an employee or independent contractor of TPS modifies these Terms and
Conditions (including the Software license, warranty and limitation of liability).
Technical Documentation and Utility Software
On the Topcon Support website (www.topconpositioning.com/support), or the Topcon Support app
(myTopcon NOW!) you can download manuals, technical documentation, training material, and
various utility software to help you set up and use your Topcon product. The website and app also
offer registration resources, training, and technical assistance.
Register for a free account at https://www.topconpositioning.com/accounts/profile/create today to
download this material.
Safety
Improper use of the Product can lead to injury to persons or property and/or malfunction of the
Product. The Product should only be repaired by authorized TPS warranty service centers.
Miscellaneous
The above Terms and Conditions may be amended, modified, superseded, or canceled, at any time
by TPS. The above Terms and Conditions will be governed by, and construed in accordance with,
the laws of the State of California, without reference to conflict of laws.
Preface
vi
P/N: 1049060-01
Manual Conventions
This manual uses the following conventions:
Convention Description Example
Bold Menu, or drop-down menu selection File > Exit (Click the File menu and click
Exit)
Name of a dialog box or screen From the Connection screen...
Button or key commands Click Finish.
Mono
User supplied text or variable Type
guest
, and click Enter.
Italic
Reference to another manual or help document Refer to the
Topcon Reference Manual
.
Notification that one or more steps may be taken to reduce effort, time,
and/or expense.
Further information to note about system configuration, maintenance, or
setup.
Supplementary information that if disregarded can have an adverse effect
on system operation, system performance, data integrity, or measurements.
Notification that an action has the potential to result in minor personal
injury, system damage, loss of data, or loss of warranty.
Notification that an action has the potential to result in personal injury or
property damage.
Notification that an action has the potential to result in severe personal
injury or death.
Product Description P/N: 1049060-01 1-1
Introduction
Product Description
3D-MCMAX integrated 3D machine control system together with the MC-X3 controller combines TS-i4
IMU sensors, GNSS receivers, and a GX-55 touchscreen display for the Topcon dozer grade control
system. This manual covers the installation procedure for the 3D-MCMAX integrated 3D machine control
system with MC-X3 control for the Caterpillar D5 and D6 dozers (Figure 1-1).
Preparing for Installation
Following the processes and recommendations in this section will help ensure that your installation
goes smoothly and minimizes the amount of time a machine is away from the work site.
Required Hardware
Open the hardware boxes and use the packing lists to confirm that all system items are present and
undamaged.
Figure 1-1: Major Hardware Parts—Dozer
HW KIT, DZR CR D5/D6 MAX X3 i3, P/N 1041569-01, is required for this
installation.
GR-i3/GR-i3F
Receivers (2 PLCS) GX-55 Touchscreen
Display
TS-i4 IMU Sensors
(3 PLCS - Body, C-Frame, Blade)
MC-X3 Controller
HW KIT, DZR CR D5/D6 MAX X3 i3, P/N 1041569-01, also includes hydraulic hose
and weld-on hose clamps. These should be cut to fit and used as needed to
protect cables, particularly for the blade, C-Frame, and body TS-i4 sensors.
Introduction
Preparing for Installation 1-2
P/N: 1049060-01
Figure 1-2: Caterpillar 3D-MCMAX D5/D6 Dozer System Diagram
TS-i4
BLADE
4060-0586
TERMINATOR
TS-i4
C-FRAME
TS-i4
BODY
4060-0586
TERMINATOR
3020-0526
TEE
3020-0623
TEE
MACHINE INTERFACE CONNECTOR
(’3rd PARTY ARO’)
3-PIN
DEUTSCH
6-PIN
DEUTSCH UNSWITCHED
VOLTAGE SUPPLY
(’3rd PARTY ARO’)
4060-0586
TERMINATOR
3020-0623
TEE
SPLICE
QTY 2
1040764-01
1033631-02
1041039-01 1041037-01
AUX GR-i3/GR-i3F MAIN GR-i3/GR-i3F
1040763-01
GX-55
MC-X3
SERIAL
EXTERNAL
RADIO
POPULATE GX-55
PINS AFTER
ROUTING CABLE
Introduction
Bench Test
1-3 P/N: 1049060-01
Required Tools
•MC Systems Calibration Kit, P/N 1031278-01
•Metric wrench set
•English wrench set
•Allen wrench set (English and metric)
•Drill
•Hole saw
•Grinder
•Sharp utility knife
•Wire cutters
•Standard screwdriver
•Tape measure
•Permanent marker or another marking pen
•Smart Level
•Spray paint (if needed, color to match machine paint)
Required Personnel
A qualified welder is required to install brackets for mounting system components and hose clamps
for system cables. Be sure to arrange for a qualified welder to be on site for the planned installation.
Bench Test
A Bench Test procedure should be performed in advance of the actual machine installation.
Machine Inspection
Perform a machine inspection to confirm that the dozer is in an acceptable condition for machine
control applications.
●Look for any damage that would prevent the installation and operation of the components.
●Ask the operator to perform machine movements to confirm that the hydraulic system operates
within normal parameters.
Component Installation Locations
●Identify all sensors and bracket installation locations.
For complete information about performing a Bench Test, refer to the Bench Test
procedure described in the MC-X Dozer Systems Reference Installation and
Calibration Manual (P/N 1044736-01).
It is important to consider freedom of movement for various machine parts
when routing cables, as well as the potential for debris striking installed
components.
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1
Inhaltsverzeichnis
Andere Topcon Steuerungssystem Handbücher
