TorcUP SR Series Bedienungsanleitung
1
OPERATION AND MAINTENANCE
MODELS SR-500, SR-1000, SR-2000, SR-3000 AND SR-6000
MANUAL
SR SERIES
Electric Torque Wrenches
SR Series
Phone: +1 610-250-5800
Fax: +1 610-250-2700
Toll Free: 1-888-TORCUP-1
Email: [email protected]
Website: www.torcup.com
1025 Conroy Place, Easton, PA. 18040 U.S.A.
2
Operational and Maintenance Manual for TorcUP
SR-500, SR-1000, SR-2000, SR-3000 & SR-6000
Electric Torque Wrenches
Version 2: 2017 January
The Stryk tools contain alloy components which may
cause a hazard in certain explosive environments.
General Description of TorcUP Stryk Series Electric Torque Wrenches
The Stryk Series Electric Torque Wrench provides torque settings of up to
6,000 Ft. Lbs in clockwise and counter clockwise rotation, and its’ free joint execution allows
for random positioning of the tool.
Torque can be adjusted by regulating the amount of airow to the torque wrench and by
manipulating the air pressure regulating valve. An airow volume control is incorporated on
the top of the machine providing an extended torque range. The accuracy of maintaining
a selected torque is subject to the stability of your air supply. An airow of 40 to 55 CFMs
guarantees optimum performance even within a
non-protected working environment.
NOTICE
Series SR-500, SR-1000, SR-2000, SR-3000 and SR-6000 Electric Torque Wrenches are designed
for installing and removing threaded fasteners requiring precise high torque during bolt makeup and
maximum torque during bolt breakout.
TorcUP Inc. is not responsible for customer modication of tools for applications on
which TorcUP Inc. was not consulted.
WARNING
IMPORTANT SAFETY INFORMATION ENCLOSED.
READ THIS MANUAL BEFORE OPERATING TOOL.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THE INFORMATION IN THIS
MANUAL INTO THE HANDS OF THE OPERATOR.
FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY.
The use of other than genuine TorcUPreplacement parts may result in safety
hazards, decreased tool performance, increased maintenance, and may invalidate
all warranties. Repairs should be made only by authorized personnel. Consult
your nearest TorcUPAuthorized Service Center.
Refer All Communications to the Nearest TorcUP Ofce or Distributor.
For Technical Support & Information Contact:
TorcUP Inc.
1025 Conroy Place, Easton, PA 18040 USA
Phone: +1 610-250-5800 Fax:+1 610-250-2700
email: [email protected]
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INTRODUCTION & TABLE OF CONTENTS
Thank you for your purchase of a STRYK Torque Wrench and Controller from TorcUP, Inc.
The purpose of this manual is provide the user of the STRYK with a guide to understand the features
and functions of the controller.
For additional service and support, please contact your TorcUP represenative or TorcUP, Inc. at
TABLE OF CONTENTS
Warnings
Safety Information
Stryk and Control Box Diagram Overview
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USING THE TOOL
• Keep hands, loose clothing & long hair away from the reaction arm and working area during
operation.
• This tool will exert a strong reaction force. Use proper mechanical support and correct
reaction arm positioning to control these forces. Do not position the reaction arm so that it
tilts the tool off the axis of the bolt, and never use the swivel inlets as a reaction stop.
• Avoid sharp bends and kinks that will cause severe back-up pressure in hoses and lead to
premature hose failure.
• Use accessories recommended by TorcUP.
• Use only impact sockets and accessories. Do not use hand (chrome) sockets or accessories.
• Use only sockets and accessories that correctly t the bolt or nut and function without tilting
the tool off the axis of the bolt.
• This tool is not insulated against electric shock.
• This equipment must not be operated or serviced unless the operator read the operating
instructions and fully understands the purpose, consequences and procedure of each step.
FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY
Do NOT Exceed Maximum Pressure. See Torque Chart with Tool. Damage May Occur.
Always wear ear
protection
when operating
this tool.
Do not carry
the tool
by the hose.
Keep body stance
balanced and rm.
Do not overreach
when operating
this tool.
The Reaction Arm must be
positioned against a positive stop.
Do not use the arm as a dead
handle. Take precautions to
make certain the operator’s hand
cannot be pinched between
the arm and a solid object.
Do not use damaged,
frayed or deteriorated
hydraulic hoses
and ttings.
Always wear eye
protection
when operating or
performing
maintenance
on this tool.
WARNING
Depending on the working environment your local health and safety regulations may require
you wear protective gear (i.e. safety shoes, hard hat, gloves, coveralls, etc.). In case external
forces are exerted on the equipment, non-compliance with these regulations may result in
injury. EAR PROTECTION MUST BE WORN WHEN OPERATING THIS TOOL.
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SAFETY INFORMATION
OPERATIONAL SAFETY
1. Inspect, maintain, operate and install the tool in accordance with all applicable standards and
regulations (local, state, country, federal, etc.)
2. Do not remove any labels. Replace any damaged labels immediately.
3. Always use clean, dry air. Exceeding the maximum PSI recommended for the tool and noted
calibration chart may result in tool damage and/or hazardous situations including excessive
speed, rupture, or incorrect output torque or force.
4. Be sure all hoses and ttings are the correct size and tightly secured.
5. Ensure an accessible emergency shut off valve has been installed in the air supply line, and
make others aware of its location.
6. To prevent hose whipping if a hose fails or coupling disconnects, install a properly sized safety
air fuse upstream of hose and use an anti-whip device across any hose coupling without
internal shut-off.
7. Do not use damaged, frayed or deteriorated air hoses and ttings. Do not paint hoses.
8. Keep clear of whipping air hoses. Shut off the air compressor before approaching a whipping
hose.
9. Always turn off the air supply, bleed the air pressure and disconnect the air supply hose
before installing, removing or adjusting any accessory on this tool, or before performing any
maintenance on this tool or any accessory.
10. Do not lubricate tools with ammable or volatile liquids such as kerosene, diesel or jet fuel.
Use only TorcUP recommended lubricants.
11. Use only proper cleaning solvents to clean parts. Use only cleaning solvents which meet
current safety and health standards. Use cleaning solvents in a well ventilated area.
12. Keep work area clean, uncluttered, ventilated and illuminated.
PERSONAL SAFETY
1. When wearing gloves always be sure that the gloves will not prevent the throttle mechanism
from being released.
2. Always wear eye protection when operating or performing maintenance on this tool.
3. Always wear hearing protection when operating this tool.
4. Always use Personal Protective Equipment appropriate to the tool used and material worked.
This may include dust mask or other breathing apparatus, safety glasses, ear plugs, gloves,
apron, safety shoes, hard hat and other equipment.
5. Prevent exposure to and breathing of harmful dust and particles created by the tool use.
a. Some dust may be created by power sanding, sawing, grinding or other reproductive harm.
Some examples of these chemicals are:
i. Lead from based paints
ii. Crystalline silica from bricks and cement and other masonry products
iii. Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how often you do this type of work.
To reduce your exposure to these chemicals: work in a well ventilated area, and work with
approved safety equipment, such as dust masks that are specially designed to lter out
microscopic particles.
6. Keep others at a safe distance from your work area, or ensure they use appropriate personal
protective equipment.
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SAFETY INFORMATION
7. Be aware of buried, hidden or other hazards in your work environment. Do not contact or
damage cords conduits, pipes, or hoses that may contain electrical wires, explosive gases or
harmful liquids.
8. Keep heands, loose clothing, long hair and jewelry away from working end of the tool.
9. Power tools can vibrate in use. Vibration, repetitve motions or uncomfortable positions may
be harmful to your hands and arms. Stop using any tool if discomfort, tingling feeling or pain
occurs. Seek medical advice before resuming.
10. Keep your body stance balanced and rm. Do no overreach when operating this tool.
Anticipate and be alert for sudden changes in motion, reaction torques, or forces during start
up and operation.
11. DO NO USE THE TOOL WHEN TIRED, UNDER THE INFLUENCE OR MEDICATION,
DRUGS OR ALCOHOL.
12. Never use a damaged or malfuncting tool or accessory.
13. Do not modify the tools, safety devices or accessories.
14. Do not sue this tool for purposes other than those recommended.
15. Never exceed rated RPM of tool.
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STRYK AND CONTROL BOX OVERVIEW
STRYK FRONT PANEL
FIGURE 1
STRYK CABLE CONNECTIONS
FIGURE 2
1- Tool Connector (19 Pin) -- Standard connection point for tool cable. Match
yellow cable end to the controller box.
2- Power Cord Connection (3 Pin) -- Standard power connection point
1- System Main Power Switch (Illuminated)
2- Servo Drive Reset Switch
3- Universal Serial Bus (USB) -- Data Retrieval / Software Updates
4- Emergency Stop Button (Push to Engage / Pull to Disengage
5- 7.5” Touch Screen HMI
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STRYK AND CONTROL BOX OVERVIEW
STRYK TOOL CONNECTIONS
FIGURE 3
STRYK TOOL LED INDICATOR
FIGURE 4
1- Tool Power Indicator (Blue) -- Light on constantly while tool is on
2- Pass Indicator Light (Green)
3- Fail Indicator Light (Red)
1- Tool Connector (19 Pin) -- Standard connection point for tool cable
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1. Ensure air line is not connected to tool before performing the following steps.
2. Ensure the reaction arm is properly attached and secured to splined section on the torque tool.
3. Select your desired square drive size and bolt/nut AF size impact socket or hex-drive socket for
use.
4. Secure impact socket on tool square drive with a safety pin and secure a safety o-ring on the
socket.
5. Use a quality Filter/Lubricator/Regulator Unit that meets airow requirements or use TorcUP
RAPTOR F/R/L Unit.
6. Ensure F/R/L has proper pneumatic oil for lubrication. See requirements for oil specications
sheet.
7. See illustration below for details:
IMPORTANT
For long life of the air motor:
Use a quality F/R/L Unit
Must meet airow requirements
Lubricator provides oil to air motor
Filter separates water to extend life
to motor vanes
Regulator allows accurate
setting of output
1.
1.
1.
2. 2.
2.
3.
Slide Rubber Safety Ring
Over Safety Pin Safety Pin Safety Screw
PLACING THE TOOL IN SERVICE
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1. Torque depends on the air pressure exerted on the air motor under load. Adjusting the F/R/L Unit
Regulator Knob initially sets torque. To decrease torque output turn the regulator counter-
clockwise to lower air ow/pressure. All Raptors are shipped calibrated per TorcUP Procedures.
2. Check for desired torque setting for your selected model on the supplied torque chart. On the
RAPTOR F/R/L, adjust air pressure by using the air regulator knob for desired pressure/torque.
With the RAPTOR Series Torque Wrench under load (not on the nut/bolt), press the toggle switch.
Once pressure is set for desired torque output and airow/pressure, push in on regulator knob to
lock unit. While the RAPTOR Series Torque Wrench is under load, running at free speed (not
on the nut/bolt), adjust the RAPTOR F/R/L pressure at the same time.
A. SETTING TORQUE FOR BOLT TIGHTENING
1. Establish the air pressure required using the Torque Calibrated Chart, provided with the tool.
2. Push trigger using tightening direction per A on below diagram.
3. Adjust the regulator until the correct pressure is shown on the gauge by turning adjustment
knob clockwise.
B. SETTING TORQUE FOR BOLT LOOSENING
1. Establish the air pressure required using the Torque Calibrated Chart, provided with the tool.
2. Push Trigger using loosening Direction per B on below diagram.
3. Set the air pressure the same as with tightening.
OPERATING PROCEDURE
Dieses Handbuch passt für folgende Modelle
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