Tornado Pro-Glazer PG K17-24-C Bedienungsanleitung

Tornado

Operation and Maintenance Manual

For Commercial Use Only

Pro-Glazer Model PG K17-24-C

Catalog No.

97571

TORNADO

INDUSTRIES

7401 W. LAWRENCE AVENUE

CHICAGO, IL 60706

(708) 867-5100 FAX (708) 867-6968

www.tornadovac.com

This illustrated parts book covers:

MODEL Pro-Glazer PG K17-24-C

PAD SIZE 24"

CATALOG NO. 97571

SERIES B

ENG. TYPE KAWASAKI

CLUTCH YES

ENGINE SIZE (CC) 494

ENGINE (HP) 17

U.L. *

CSA *

*Engine starter motor is U.L. & CSA Listed.

All specifications are subject to change without notice.

TABLE OF CONTENTS:

Safety Instructions 3

Operating Instructions 5

Starting Procedure 5

Mounting Pad & Other Attachments 6

Buffing Information 6

Maintenance Table 7

Exploded View – Assembly 8

Parts List 9

Troubleshooting Table 11

Daily Inspection Checklist 11

Propane Conversion Main Components 12

Clutch Adjustment Procedure 13

Wiring Diagram 14

Tornado®Standard Warranty Program*

10 Years:

All plastic tanks and

rotationally-molded bodies 1) 5)

2 Year:

Parts on all Tornado and Tornado/Karcher

cleaning equipment 1) 2) 3) 5)

1 Year:

Labor on all Tornado and Tornado/Karcher

cleaning equipment 2) 5)

Warranties do not cover

components subject to normal

wear or abuse and misuse, and

have other limitations not

specified here. For full details ,

contact your Authorized

Tornado Distributor, Service

Center, or the Tornado

Technical Service Department.

Tornado sales and service

representatives are not

authorized to waive or alter the

terms of this warranty, or to

increase the obligations of

Tornado under the warranty. 1 Year:

Warranty on batteries and chargers,

one year pro-rated.

* Effective January 1st, 2004. Terms subject to change without notice.

1) Windshear™ Blower-Dryer, Insulation Blowers, T191, T201, CV 30, CV 38, CW 50, CW 100, Pro PAC Vacs, Duo-

Upright Carpetkeepers™, and all chargers are warranted for 1 (one) year for both parts and labor.

2) Warranties on all riding sweepers including the ICC1, KM 100/100 R, KMR 1250, and KMR 1700 are 24 months

parts/6 months labor OR 1000 hours of operation, whichever comes first. Warranties on the 75/140 & 90/140 are

24 months parts/12 months’ labor OR 1,000 hours of operation whichever comes first.

3) All-non wear item parts purchased after warranty expiration are warranted for 90 days.

4) Warranty starts from the date of sale to the consumer or, at Tornado’s discretion, 6 months after dealer

purchased the unit from Tornado, whichever comes first.

5) See separate limited 2-year pressure washer policy.

IMPORTANT SAFETY INSTRUCTIONS

READ ALL INSTRUCTIONS BEFORE USING THIS APPLIANCE

WARNING:

Keep hands, feet, shoestrings, and neckties away from all moving parts while the machine is in

operation. The exhaust system gets very hot, so keep hands, clothing and any combustible

items away from the engine while it is hot.

Tornado machines are built tough and durable, but do not abuse the machine or mechanical

damage and/or personal injury could result. With proper care and maintenance this unit will

give you trouble-free operation for years to come.

WARNING:

LETHAL EXHAUST GASES

Engine exhaust gases contain poisonous carbon monoxide. Carbon monoxide is odorless,

colorless, tasteless, and can cause death if inhaled. Although NFPA 588-4.5 says…” these

machines shall be permitted to be used in buildings frequented by the public”, the Tornado Co.

suggests you avoid inhaling exhaust flames, and never run the engine in a closed building or

confined area without proper ventilation.

Although LPG burns more efficiently and emits less carbon monoxide than gasoline, some

carbon monoxide is produced. Avoid inhaling exhaust gases - especially over prolonged

periods of time. Do not allow engine to run unattended.

WARNING:

TO REDUCE THE RISK OF FIRE OR INJURY

If the handle throttle lever is moved suddenly, high starting torque will cause the machine to

move, and may cause damage or injury. Don’t wear loose-fitting clothing while near the

machine, and take care not to accidentally move the throttle lever.

The machine must not be running while:

•Leaving machine unattended

•Changing pads

•Attempting any maintenance or adjustment

These machines should not:

•Be used by unqualified or untrained personnel

•Be used unless they are properly maintained and adjusted

•Be used in areas with obstructions such as thresholds, etc.

•Be used in areas with loose tiles

•Be used in rooms without proper ventilation

WARNING:

Do not put hands under base - rotating parts could cause injury. Always keep hands, feet, and

loose fitting clothing away from moving parts to prevent possible injuries. Use care to keep

any electrical supply from contacting moving parts such as floor brushes or pads.

•Do not use machine in areas where flammable and/or explosive vapors or dust are

present.

•Never use a device to lock the switch lever in the “ON” position.

•Do not add weight to this machine - this will upset the balance and may cause motor

overload.

•Pad holders and brushes must be properly maintained to insure maximum cleaning

results.

•To avoid fire, do not use with a flammable or combustible liquid to clean a floor.

•Risk of explosion. Floor sanding can result in explosive mixture of fine dust and air.

Use this machine only in a well ventilated area, free from any flame or match.

•Do not store with brush, pad holder or pad on floor.

•Refer to this manual for additional instructions.

SAVE THESE INSTRUCTIONS

Machine Specifications:

Pad Size 24”

Pad Speed 1850 RPM

Width 26.5”

Length 46”

Engine Kawasaki FH 500V-AS18

Starter Voltage 12 Volts

Deck Material Cast Aluminum Alloy

OPERATING AND MAINTENANCE INSTRUCTIONS

OPERATION OF THE MACHINE

Your Tornado® Floor Machine is ready for operation as soon as it is unpacked. Remove the machine

from the pallet and discard bolts.

Before beginning any operation, please read your Kawasaki Engine Owners Manual.

The unit comes shipped without fuel in the tank. Be careful not to overfill the tank. The best method for

filling the tank is to have the full tank weighed at the filling station. The steel tank should weigh no more

than 43 pounds. Also, adjust the handle to a comfortable position and insert the locking pins. Then, with

two 3/4” wrenches tighten the two main bolts in the handle support to 40-50 ft/lbs.

Check the engine oil level. The unit will come shipped with oil. Always keep the engine oil level

between the full and add marks on the dipstick. Replace the oil by performing the following steps :

-Park your Pro-Glazer on a level surface and make sure the engine is stopped.

-Turn the oil cap counter clockwise and then lift from the fill tube.

-Wipe the dip stick clean and push it back into the oil fill tube until the cap seats, and then

withdraw it to check the oil level. (Do not screw in to check level.) Oil level should be

between the “ADD” and “FILL” marks. Add oil if necessary.

-Replace oil cap and tighten.

-If the oil is low, add API Service Classification SF, SG, SH, or SJ oil having a SAE viscosity

grade appropriate for the expected temperatures as indicated in the Kawasaki Owners

Manual.

The machine is shipped with the battery connected.

Inspect all fuel hoses and fittings for leaks. Repair any leaks immediately.

Check the carb filter and air filter for debris. Clean and replace if necessary.

Connect fuel hose to tank by (hand tightening) the hose fitting to the tank. Make sure the connection is

tight to prevent leaks.

PRO-GLAZER STARTING PROCEDURE

The Pro-Glazer PG K17-24-C is equipped with a 12-volt starter and key switch.

1. Tilt machine back so the floor pad is off the floor.

2. Turn the fuel tank knob slowly until you hear the flow of the fuel into the fuel system.

3. Place throttle cable into the choke position. Note: Never operate this machine with the engine

throttle control set to the choke position.

4. Turn the key switch fully counterclockwise to the “Start” position and hold it there until the engine

starts. Do not crank more than 5 seconds at a time, and wait at least 15 seconds between tries

when cranking. See Trouble Shooting Table if the engine does not start after several tries.

5. After the engine starts, move the throttle to the slow position. Do not operate buffer until the engine

has warmed up sufficiently, recommended as 3-5 minutes at idle.

6. Lower pad to floor slowly, and operate at full throttle. Engage clutch control lever to start pad

rotation.

STOPPING ENGINE

1. Lower the engine speed to an idle, and allow the engine to idle for about one minute.

2. Turn fuel valve on tank to the closed position and allow the engine to continue running until

it runs out of fuel.

3. Turn the key to the off position.

Caution:

In an emergency, turn the key to the off position, and close the fuel valve. Backfiring

may occur when using this method.

MOUNTING PAD AND OTHER ATTACHMENTS

(WARNING: TURN OFF UNIT BEFORE STARTING PAD INSTALL)

(WARNING: REMOVE LP TANK BEFORE TURNING OVER THE MACHINE)

To mount or remove a pad, tilt the machine back until it rests on the back wheels. Unscrew

the pad-lock nut while gripping the pad and pad driver. Position a new pad concentric with the

pad driver and retighten with the pad-lock nut.

To remove the pad driver, tilt the machine on its side. Use a 3/4” wrench to hold the main shaft

which is located between the four bolts in the front and on the top of the machine. Then, rotate

the pad driver counterclockwise to unscrew it from the main shaft.

For long life and best results always use genuine TORNADO® accessories.

MAINTENANCE OF THE PAD HOLDER

Remove the pad holder when the machine is not in use, and hang on wall peg or similar

holder.

POLISHING

Use 3/4” to 1” thick BEIGE high speed burnishing pads. Floors should be dry mopped to

remove grit.

SPRAY BUFFING

Use 3/4” to 1” thick HOG HAIR high speed burnishing pad. The spray buff solution should be

applied to the floor ahead of the machine. Do not run the machine into the spray or mist of the

spray buff solution.

DAMP BUFFING

Use 3/4” to 1” thick BEIGE high speed burnishing pad. Use a well wrung out mop to apply

damp buffing solution. Go over dampened surface with machine until surface is dry and has a

high glaze.

STORING

Store with pad off the floor by tilting machine back on the support wheels.

BELT MAINTENANCE

(WARNING: REMOVE LP TANK BEFORE TURNING OVER THE MACHINE)

To change a broken or worn belt, turn the machine on its side and remove the pad and pad driver.

Using a wrench, loosen the hex bolt for the pulley tensioner. Once the tensioner is loose, the belt can

be easily removed. Slip the old belt off the pulleys and reattach the new belt. Attach the pulley

tensioner back into position and retighten its bolt. The tensioner should provide the belt with a 0.16 inch

belt deflection when a force of 2 pounds is applied against outside of belt. Turn machine upright

immediately after service is completed.

Maintenance Table:

These are typical service intervals. Service more frequently under more severe operating conditions.

Type of Service Daily First Every Every Every Every Every

8 Hrs. 25 Hrs. 50 Hrs. 100 Hrs. 200 Hrs. 300 Hrs.

Check Oil Level •

Check Bonnet Air Filter for Dirt •

Check Battery Electrolyte •

Check Cleaning Pad •

Check Drive Belt Tension •

Inspect for Loose Bolts & Connections •

Change Engine Oil ++ •

Clean Air Cleaner Foam Element •

Clean Air Cleaner Paper Element •

Tighten Nuts & Screws •

Clean and Adjust or Replace Spark Plug •

Clean Engine Cooling Fins •

Change Oil Filter •

Replace Air Cleaner Paper Element •

Adjust Engine Valve Clearance KD

Clean and Lap Valve Seats KD

Clean Cylinder Heads of Deposits KD

KD = Have an authorized Kawasaki Engine Dealer perform these services.

++ MOTOR OIL: Consult the Kawasaki Owners Manual for oil viscosity recommendations.

OIL CAPACITY - 1.6 QTS When oil filter not removed.

OIL CAPACITY - 1.8 QTS When oil filter removed.

Replacement Items

Description Catalog #

Bonnet Filter 99552

Pre-Carburetor Sponge Filter 99551

Carburetor Filter 99550

Oil Filter 99553

Steel Propane Tank w/Gauge 30396

Assembly Exploded View

Assembly Parts List (See exploded view diagram on previous page)

Item # Qty Part # Description

1 3 01574 Washer, lock ¼”

2 10 01577 Washer, lock 5/16”

3 3 01734 Screw, Phillips round-head machine #6-32 x 3/8

4 3 02046 Screw, hex-head cap ¼-20 x 1

5 12 02217 Nut, hex jam-lock (nylon insert) ¼-20

6 3 02958 Nut, hex-lock (keps) #6-32

7 5 03124 Rivet, blind 3/16 dia. X .656 long

8 3 03218 Washer, plain ¼

9 2 03321 Washer, plain .391

10 1 03536 Washer, lock 3/8

11 1 03736 Washer, plain 3/8

12 1 10502 Screw, hex-head cap 5/16-18 x 1-1/4

13 4 10677 Screw, TFT pan-head #10-12 x ½

14 1 10895 Screw, Phillips pan-head machine #10-24 x 1-3/8

15 4 12812 Screw, hex-head cap 5/16 x 18 x 1-3/4

16 6 12896 Screw, Phillips round-head machine #10-32 x 5/8

17 4 12957 Washer-plain ½

18 6 14046 Screw, Phillips oval-head machine ¼-20 x 1

19 20 14142 Washer, plain .265

20 2 14393 Spacer

21 1 15061 Clamp, nozzle bar

22 1 15330 Strain relief bushing

23 2 15666 Spacer, squeegee lift

24 1 15887 Pad retainer

25 8 16069 Screw, flat-head socket cap 5/16-18 x 1-1/4

26 4 17177 Screw, hex-head cap ¼-20 x 1-1/4

27 2 17850 Washer, plain #10

28 2 18245 Spacer, #10

29 2 18641 Screw, hex-head cap ¼-20 x 1-3/4

30 1 18666 Washer, plain .500

31 2 18875 Screw, hex-head cap ½-13 x 1-1/2

32 4 19145 Nut, hex-lock (nylon insert) ½ x 13

33 2 19337 Nut, hex-lock (nylon insert) ½-13

34 1 19506 Spacer, 5/16” dia.

35 14 19513 Nut, hex-lock (nylon insert) 5/16-18

36 1 30272 Deck, 24” machined

37 1 30278 Handle grip

38 1 30280 Upper handle assembly, deluxe

39 1 30293 Lower handle assembly weldment

40 1 32208 Pad drive axle/bearing assembly (Composite)

41 1 30308 Pad driver 24”

42 2 31314 Wheel, 6”

43 2 30315 Clevis pin, 5/16 dia. X 2.6” long

44 8 30316 Wheel spacer

45 2 30319 Cotter pin

46 1 30323 Pad, beige 24”

47 1 30332 Bushing, pulley

48 4 30335 Washer, plain 7/16

49 5 30340 Washer, spring lock

50 2 30341 Washer, spring lock ½”

51 4 30351 Screw, hex-head cap 7/16-14 x 1-1/4

52 5 30354 Screw, hex-head cap ¼-20 x 5/8

53 1 30355 Caster wheel

54 4 30356 Lock washer

55 6 30358 Nut, hex lock (nylon insert) #10-32

56 1 30363 Battery tray weldment

57 2 30367 Felt, side battery tray

58 1 30368 Felt, back battery tray

59 1 30370 Battery bracket

60 1 30371 Battery cover weldment

61 1 30374 Battery rear cover

62 1 30375 Propane tank latch

63 1 30377 Felt, tank rear

64 1 30379 Battery, 12V-33AH

65 2 30384 Screw, socket-head hex 5/16-18 x 1

66 4 30385 Screw, STD (B) HWH ¼ x 1

67 1 30394 Throttle control

68 1 30399 Trim-guard rail, 63”

69 1 30414 Key switch

70 1 30549 Clutch spacer

71 1 30557 Bolt, hex-head M10 x 1.5

72 1 30609 Key

73 1 30662 Belt tensioner assembly

74 1 30663 Decal, on-off

75 2 30666 Locking pin assembly

76 1 30667 Lock washer, external tooth

77 2 30674 Screw, Phillips pan-head machine ¼-20 x 5/8

78 2 30814 Decal, Tornado with logo

79 1 31127 Screw, hex-head cap 3/8-16 x 2-3/4

80 1 31290 Engine, 17-HP Kawasaki

81 1 31399 Hour meter

82 2 31445 Spacer, belt tensioner

83 1 31453 Relay contactor, 12V

84 1 31455 Bracket, muffler stand

85 1 31547 Box base, key/meter

86 1 31548 Box cover, key/meter

87 1 31937 Filter cage, wireform

88 1 31970 Filter element, cooling air

89 1 32134 Clutch, single groove

90 1 32136 Bracket, deck cable

91 1 32137 Bracket, handle cable

92 1 32140 Clutch control lever

93 1 32149 Oil drain valve assembly

94 1 32163 Oil drain valve gasket

95 1 32190 Pulley, 6-1/2” O.D.

96 1 32246 Drive belt

97 2 32247 Bracket, wheel

98 1 32262 Clutch return spring

99 1 32265 Screw, socket-head shoulder ¼ Dia x 1/4

100 1 32267 Return spring hook assembly (hook, washers, lock washers, nuts)

101 1 31534 Dust skirt, 24” yellow (optional item)

102* 1 31160 Fuel hose with tank coupler, red (shown on page 10)

103* 1 30725 Battery cable, 6AG x 15” black

104* 1 30810 Battery cable, 6GA x 30” red

105* 1 31158 Coupler, tank hose (included in tank fuel hose assembly 31160)

106* 1 31960 Throttle choke extension tab (carb-mounted throttle cable connector)

107* 1 32248 Hose, oil drain

108 1 32261 Cable, clutch release

109 2 12270 Screw, Phillips pan-head machine #10-24 x 1-1/2

110* 1 32304 Catalytic converter, platinum (round), current design, Serial #10088 and #10102 onward

111* 1 32305 Exhaust manifold for 32304 only

112* 1 32006 Catalytic converter, platinum (oval), earlier design, up to and including Serial #10087

113* 1 32002 Exhaust manifold for 32006 only

* = Part not shown

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