Toro 02917 Bedienungsanleitung

FormNo.3412-264RevA

RoadLightswithBrakeLightsKit

Groundsmaster®3400TractionUnit

ModelNo.02917—SerialNo.400000000andUp

InstallationInstructions

Thiskitisdesignedtoprovideafullsetofroadlightswithmountingbracketsandoperationswitches.

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Preparethemachine.

Left,rearlightbracket1

Right,rearlightbracket1

Bolt(M16x110mm)2

Nut(M16)2

Fuse(15A)2

Installtherearlights.

Dowtyseal(1/4inch)1

Pressureswitchadapter1

Pressureswitch1

3Pressureswitchcable1

Installthepressureswitch.

Numberplatebracket1

2-waytabhousingconnector1

Flasherrelay1

4Standardshorterrelay1

Installthenumberplatebracket.

Centerheadlightmount1

Rightheadlightmount1

Leftheadlightmount1

Bolt(M6x20mm)8

Locknut(M6)8

Bolt(M10x25mm)4

Locknut(M10)4

Washer(3/8inch)8

Mountingbracket2

4-waytabhousingconnector2

Installthefrontlights.

Instrumentpanelconnectorlead1

Hazardwarningswitch1

Lightsswitch1

Indicatorswitch1

Hornbutton1

Horndecal1

Cabletie24

Installthecontrolpanelswitches.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.OriginalInstructions(EN)

PrintedintheUK

AllRightsReserved*3412-264*A

ProcedureDescriptionQty.Use

7Reector2Installthereectors.

8Seriallabel1Installtheseriallabel.

MediaandAdditionalParts

DescriptionQty.Use

InstallationInstructions1Readbeforeinstallingandoperatingkit

PartsCatalog1Usetoreferencepartnumbers

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface,lowerthecutting

unit,engagetheparkingbrake,shutofftheengine,and

removethekeyfromtheignitionswitch.

2.Disconnectthenegative(–)batterycablefromthe

battery.

WARNING

Gasesthatemitfromthebatteryareexplosive.

Keepopenamesandelectricalsparkaway

fromthebattery.Whenworkingwiththe

battery,wearsafetygogglesandrubbergloves.

Donotsmoke.

InstallingtheRearLights

Partsneededforthisprocedure:

1Left,rearlightbracket

1Right,rearlightbracket

2Bolt(M16x110mm)

2Nut(M16)

2Fuse(15A)

Procedure

Note:Ifyouarettingtherearlightstoamachinewith

aserialnumberof316999999andlower,therearlight

mountingbracketsneedtobereplacedwiththebracketsthat

aresuppliedaslooseparts.

Therearlightsattachtotheoutsideoftherollbarpostson

theleftandrightsidesofthemachine.Thelightswillbe

insertedintotheexistingboltholesintherollbar.

1.Opentheenginecover.

2.Lifttheoperatorplatform.

3.Removethebulkheadbehindtheoperator’sseatby

unscrewingthe4bolts(Figure1).

Note:Removingthebulkheadenablesaccesstothe

mainwiringloom.

g018276

Figure1

1.Bulkhead2.Bolt(4)

4.Ensurethattherollbarpivotboltsandclampboltsare

inplaceandaretight,andorthesecuringpinsarein

placetoretainthetophoop.

5.Removetherollbarpivotboltontheleftsideofthe

machine.

6.Aligntheindicatedholeintheleftrearlightbracket

withtheholeintherollbarandinsertthenewbolt

(M16x110mm),usingtheexistingwashers(Figure

2orFigure3).

g197780

Figure2

Machinewithserialnumbers316999999andlower

1.Bolt(M16x110mm)4.Leftrearlightbracket

2.Existingwashers5.Rollbar

3.Orangeindicatorsideup6.Nut(M16)

g196536

Figure3

Machinewithserialnumbers400000000to999999999

1.Bolt(M16x110mm)4.Rollbar

2.Orangeindicatorsideup5.Existingwasher

3.Leftrearlightbracket6.Nut(M16)

7.Installthenewnut(M16)ontotheboltandtorqueit

to15N∙m(11ft-lb).

Note:Donotovertightenitasthiswillmaketheroll

bardifculttofold.

8.Removetherollbarpivotboltontherightsideofthe

mower.

9.Aligntheindicatedholeintherightrearlightbracket

withtheholeintherollbarandinsertthenewbolt

(M16x110mm),usingtheexistingwashers(Figure

4orFigure5).

g197781

Figure4

Machinewithserialnumbers316999999andlower

1.Nut(M16)4.Rightrearlightbracket

2.Existingwashers5.Orangeindicatorsideup

3.Rollbar6.Bolt(M16x110mm)

g196537

Figure5

Machinewithserialnumbers400000000to999999999

1.Nut(M16)4.Bolt(M16x110mm)

2.Existingwasher5.Rightrearlightbracket

3.Rollbar6.Orangeindicatorsideup

10.Installthenewnut(M16)ontotheboltandtorqueit

to15N∙m(11ft-lb).

Note:Donotovertightenthenut,asthismakesthe

rollbardifculttofold.

Note:Ifthereisalreadyabeaconkitttedtotheright

orleftside,usetheexistingboltandthenewnylocnuts

(M16)providedwiththiskit.

11.Feedallelectricalcablesdownthefrontoftherollbar

frameandontotheelectricalmountpanel.

12.Connectthecablestothemainwiringharnessofthe

machinewhichislocatedontheelectricalbulkhead

(Figure6),asfollows:

A.Connectthe4-pin,left,rear,light-assembly,wiring

connectortothecorresponding4-pinelectrical

connectorontheleftsideofthemainwiring

harness.

B.Connectthe4-pin,right,rear,light-assembly,

wiringconnectortothecorresponding4-pin

electricalconnectorontherightsideofthemain

wiringharness.

Note:The2-pinelectricalconnectorsontheleft

andrightrear-lightassemblyisrequiredforthe

number-platelight.Only1ofthe2-pinelectrical

connectorsisused.

g018243

Figure6

1.4-pin,left,rear,

light-assemblyconnector

onthemainwiringharness

3.4-pin,left,rear,

light-assemblyconnector

onthemainwiringharness

2.3-pin,

electrical-pressure-switch,

cableconnectoronthe

mainwiringharness

13.Install2fuses(15A)intothefuseblock.Usetherst

andthirdreceptaclesfromtheleftendofthefuse

block(Figure7).

g018244

Figure7

1.Fuse—15amp(2)

InstallingthePressureSwitch

Partsneededforthisprocedure:

1Dowtyseal(1/4inch)

1Pressureswitchadapter

1Pressureswitch

1Pressureswitchcable

Procedure

Thepressureswitchcontrolsthebrakelights.Theswitchis

screwedintothemaintransmissionline.

1.Locatethe3hoseconnectionsontherightsideofthe

transmissionpump.Thelowerfrontconnectiontothe

pumphasateettingwithablankingcap.

2.Removethisblankingcapfromtheteetting.

3.Screwthepressureswitchadapterintotheteetting

usingadowtyseal(1/4inch)asshowninFigure8.

g018247

123

g018247

Figure8

1.Dowtyseal(1/4inch)3.Pressureswitch

2.Pressure-switchadapter

4.Screwthepressureswitchintothisadapter(Figure8).

Torquetheswitchto34N∙m(25ft-lb).

5.Workingontheelectricalbulkhead,plugthe3-pin

connectoroftheelectricalpressureswitchcabletothe

correspondingconnectorlocatedonthemainwiring

harnessofthemachine(Figure6andFigure9).

g028149

Figure9

Connectorsasviewedfromthecableentryside

1.Green/Yellow5.Blue

2.Yellow6.Pressureswitchconnector

(mainwiringharness)

3.Black7.Pressureswitchcable

connector

4.Brown

6.Runtheelectricalpressureswitchcablefromthe

electricalbulkhead,downtherightrollbarpost,and

forwardalongthechassisrailtothepressureswitch.

7.Plugtheconnectorintothepressureswitchandsecure

it.

InstallingtheNumberPlate

Bracket

Partsneededforthisprocedure:

1Numberplatebracket

12-waytabhousingconnector

1Flasherrelay

1Standardshorterrelay

Procedure

Thenumberplatewithlightattachestothebulkhead.

1.Inthecenteroftheplasticbulkheadcover,

approximately40mm(1-1/2inches)fromthefront,

drillan8mmdiameterhole(Figure10).

g018245

Figure10

1.Drillahole(8mm)here.2.Numberplatebracket

WARNING

Usingadrillwithoutpropereyeprotection

mayallowdebristoentertheeye,causing

injury.

Whendrillingorcarryingoutotheroperation,

alwaysweareyeprotection.

2.Feedthenumberplatecablethroughthehole(8mm)

intheplasticbulkheadcover.Installthenumberplate

bracketandthebulkheadwiththebulkheadfasteners

previouslyremoved.

3.Pushthe2-waytabhousingconnectorontothe

terminalsofthenumberplatecable(Figure11).

g028150

Figure11

1.Redwire3.2-waytabhousing

connector

2.Blackwire

4.Connectthenumber-plate-lightwiringtoeitherthe

leftorrightrear-light-assembly-wiring,2-pinelectrical

connector.

5.Plugtheasherrelayintotheleftvacant-relaysocket

andthestandardshorterrelayintotherightvacant-relay

socket(Figure12).

g018246

Figure12

1.Flasherrelay2.Standardshorterrelay

InstallingtheFrontLights

Partsneededforthisprocedure:

1Centerheadlightmount

1Rightheadlightmount

1Leftheadlightmount

8Bolt(M6x20mm)

8Locknut(M6)

4Bolt(M10x25mm)

4Locknut(M10)

8Washer(3/8inch)

2Mountingbracket

24-waytabhousingconnector

Procedure

Thefrontlightassembliesattachtothecenterheadlight

mount,whichattachestothemachineusingtwomounting

brackets(Figure13):

1.Installthe2mountingbracketstothefrontofthe

machineusing2bolts(M10x25mm),4washers(3/8

inch),and2locknuts(M10)asshowninFigure13.

2.Installthecenterheadlightmounttothemounting

bracketsusing2bolts(M10x25mm),4washers(3/8

inch),and2locknuts(M10)asshowninFigure13.

3.Applyanti-seizegreasetofullycoattheinsidewallof

thetubeendsandallthesurfacesofthespringsand

tube-endproles(Figure13).

4.Whileholdingtherightheadlightmount,threadthe

wiringcabledownthroughtheendtubesandoutfrom

theheadlightmountcutout(Figure13).

5.Securetherightheadlightmounttothecenterheadlight

mountusingthe4bolts(M6x20mm)and4locknuts

(M6)asshowninFigure13.

g018249

Figure13

1.Centerheadlightmount7.Nylocnut(M10)

2.Rightheadlightmount8.Washer(3/8inch)

3.Leftheadlightmount9.Mountingbracket

4.Screw(M6x20mm)10.Applyanti-seizehere

5.Nylocnut(M6)11.Headlightmountcutout

6.Screw(M10x25mm)

6.Installthe4waytab-housingconnectorontothe

wiringcablebypushingthepinsintothebackof

theconnector.(Figure14).Identifyandmarkthis

connectoras“R”tohelpwithcableidenticationwhen

makingtheconnectionstothemachinemainwiring

harness.

g028151

Figure14

Connectorasviewedfromthecableentryside

1.Blue4.Black

2.Green5.4-waytabhousing

connector

3.Red/White

7.Repeatsteps4through6,markingtheconnectorwith

an“L”instep6.

8.Passthecablesdownthroughthecutoutforthetowing

pointandthoughtheholesinthefrontchassistothe

cuttingunitmanifoldlocatedundertheoperator’s

platform.

9.Locatethetwo4-pinconnectorsonthemainwiring

harnesslocatedneartothecuttermanifold.

10.Connecttheconnectoronthemachinewiringharness

withthegreen/whitewiretotheidentiedleftlight

assemblyconnector.(Figure15).

g028152

Figure15

1.Blue4.Black

2.Green/white5.Green

3.Red/white6.4-waytab-housing

connector

11.Connecttheconnectoronthemachinewiringharness

withthegreen/redwiretotheidentiedrightlight

assemblyconnector(Figure16).

g028152

Figure16

1.Blue4.Black

2.Green/red5.Green

3.Red/white6.4-waytab-housing

connector

InstallingtheControlPanel

Switches

Partsneededforthisprocedure:

1Instrumentpanelconnectorlead

1Hazardwarningswitch

1Lightsswitch

1Indicatorswitch

1Hornbutton

1Horndecal

24Cabletie

Procedure

1.Removethe6screwssecuringthecontrolpaneltothe

controlpod.

2.Carefullyliftoffthepanel.

Note:Ensurethattheconnectorstotheexisting

switchesarenotdisturbed.

3.Installtheinstrumentpanelconnectorleadintothe

controlarm.

4.Feedtheconnectorleadinstrumentpanelupthrough

theopeninginthebottomofthecontrolpodsothat

theendwiththe3connectorsareinsidethecontrol

pod,andtheendwiththesinglelargeconnectorisfed

downthecontrolarm.

5.RemovetheswitchblankpanelsFigure17.

Note:Thepanelsarelocatedjustabovethekeyswitch

ontherearfaceofthecontrolpod.

g018292

Figure17

1.Switchblank—lightswitch2.Switchblank—hazard

switch

6.Passthehazardandlightswitchconnectorsthrough

theswitchhole.

Note:Thehazardandlightconnectorsareonthe

shorterleads;thehazardconnectorisredandthelight

connectorisblack.Theindicatorconnectorisblack

andonthelongerlead.

7.Connectthelightandhazardswitchestothecorrect

connectorandpushtheswitchintothehole(Figure

18).

g018253

Figure18

1.Lightswitch2.Hazardswitch

8.Onthecontrolpanel,removetheroundplug(horn

button)andtherectangularplug(indicatorswitch)

showninFigure19.

G018336

g018336

Figure19

1.Roundplug—hornbutton2.Rectangular

plug—indicatorswitch

9.Installthehorndecal;lineitupwiththeedgesofthe

roundandrectangularholes(Figure20).

G018335

g018335

Figure20

1.Hornbutton3.Directionindicatorswitch

2.Horndecal

10.Installthehornbuttonandthedirectionindicator

switchontothecontrolpanel(Figure20).Installthe

directionindicatorswitchwiththegreen/redwires

totheleftandthegreen/whitewirestotheright,as

showninFigure21.

G018338

g018338

Figure21

1.Green/Red2.Green/White

11.Connectthedirectionindicatorswitchtotheconnector

leadinstrumentpanel.

Note:Theindicatorconnectorisblackandonthe

longerlead.

12.Connectthepinkwireandtheblack/purplewireto

thehornbutton.

Note:Thepinkwireandtheblack/purplewireare

locatedinthecontrolpanel.

13.Workingundertheoperatorplatform,connectthe

connectorleadinstrumentpaneltothemulti-pin

connectoronthemachine’smainelectrical-wiring

harness.

Note:Themulti-pinconnectorislocatedinthe

chassisrailtotherightofthetransmissionpump.

14.Attachcabletiestoallcablesforthefrontlights,rear

lights,andthepressureswitch.

Important:Ensurethatthecabletiesproperly

securethecables.Thetieswillpreventthecables

frombecomingtrappedorchafed.

15.Connectthenegativebatterycable.

16.Testtheswitchesonthecontrolpaneltoensurethat

theyareoperatingcorrectly.

17.Retthecontrolpaneltoensurethatnoconnectors

havebecomedetachedandthatnocablesarenipped.

18.Lowerandlatchtheenginecoverandoperator’s

platform.

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