Toro 03668 Bedienungsanleitung

FormNo.3391-945RevB

RearRollerBrushKit

Reelmaster®5210/5410SeriesCuttingUnitwith5inReeland

Reelmaster®5510/5610Seriesand6500-D/6700-DCuttingUnit

with7inReel

ModelNo.03668

ModelNo.03688

Operator'sManual

ThisproductcomplieswithallrelevantEuropeandirectives.Fordetails,pleaseseetheDeclarationof

Incorporation(DOI)atthebackofthispublication.

Therearrollerbrushkitsaremountedtothereelmowersonaride-onmachineandareintendedtobeusedby

professional,hiredoperatorsincommercialapplications.Theyaredesignedprimarilytokeepthecuttingunit

rearrollerfreeofgrassanddebriswhichleadstoabetteraftercutappearanceonwell-maintainedlawnsin

parks,sportselds,andoncommercialgrounds.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Determinethepositionoftheroller

brushandreelmotors.

2Nopartsrequired–Repositiontheidlerpulleyassembly.

3Nopartsrequired–Removethebrushcoverdrainplug.

Rollerbrushhousing(forusewithouta

groomer)1

Allenheadbolt,3/8x1inch(foruse

withoutagroomer)2

Rollerbrushassembly1

Shoulderbolt1

Beltcover/plateassembly1

Bolt,5/16x5/8inch2

Spacer(forusewithoutagroomer)1

Drivepulley1

Flangeheadbolt,3/8x2inches1

Belt1

O-ring(yellow)(usedwithoutagroomer

withBrushKitModel03668only)1

Shimwasher(asrequiredforbelt

alignment)1

Installtherollerbrush.

5Nopartsrequired–InstallingtheHighHeightofCutBrush

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3391-945*

MediaandAdditionalParts

DescriptionQty.Use

Operator'sManual1Readbeforeinstallingandoperating.

PartsCatalog1Usetolookupreplacementparts.

Note:Determinetheleftandrightsidesofthecutting

unitfrombehindthecuttingunit.

Important:TheRearRollerBrushKitisonlyto

beusedwhencuttingintheheightofcutrangeof

6to25mm(1/4to1inch).UsetheHighHeightof

CutBrush,PartNo.110–1740whencuttingabove

25mm(1inch).Referto5InstallingtheHigh

HeightofCutBrush(Optional)(page14).

RearRollerBrushKitModel03668maybeused

onthefollowing:

CuttingUnitModels03661,03694,and03695forthe

Reelmaster5210or5410TractionUnits.

RearRollerBrushKitModel03688maybeused

onthefollowing:

•CuttingUnitModels03681,03682,03693,03696

and03697fortheReelmaster5510or5610

TractionUnits.

•CuttingUnitModels03863,03864,03698and

03699fortheReelmaster6500or6700Traction

Units.

Note:Ifagroomerkitandabrushkitaregoingtobe

installedonthecuttingunit,installthegroomerkitrst.

DeterminingtheRoller

BrushOrientation

NoPartsRequired

Procedure

Allcuttingunitsareshippedwiththecounterweight

mountedtotheleftendofthecuttingunit.Usethe

followingdiagramtodeterminethepositionofthe

rollerbrushandreelmotors.

g009047

Figure1

Note:Theseinstructionsandillustrationsshowthe

installationofthekitoncuttingunitswiththeend

weightsmountedontheleftendofthecuttingunit.

RepositiontheIdlerPulley

Assembly

NoPartsRequired

Procedure

Ontheleftfrontandleftrearcuttingunits,reversethe

idlerpulleyassemblytomountontherightendofthe

cuttingunit(Figure2),asfollows:

1.Removetheidlerpulleyassemblyfromtheleft

endofthecuttingunitandmountittothelower

holeinthebrushplateontherightendofthe

cuttingunit(Figure2).

Note:Theidlerpulleymustpivotfreely;donot

overtightenthelocknutontheidlerpivotbolt.

2.Removethecarriageboltandnutandrelocate

themtotheupperholepreviouslyoccupiedby

theidlerpulleyassembly(Figure2).

g351961

Figure2

1.Idlerpulleyinstallationfor

leftendofreel

3.Carriageboltandnut

2.Idlerpulleyinstallationfor

rightendofreel

4.Donotovertightenthis

locknut

RemoveBrushCoverDrain

Plug

NoPartsRequired

Procedure

Removeonlythebottomdrainplug(Figure3)from

thebrushcovers.Thisallowsmoisturetodrainfrom

thebeltarea.

g009049

Figure3

1.Brushcover2.Bottomdrainplug

InstallingtheRollerBrush

Partsneededforthisprocedure:

1Rollerbrushhousing(forusewithoutagroomer)

2Allenheadbolt,3/8x1inch(forusewithouta

groomer)

1Rollerbrushassembly

1Shoulderbolt

1Beltcover/plateassembly

2Bolt,5/16x5/8inch

1Spacer(forusewithoutagroomer)

1Drivepulley

1Flangeheadbolt,3/8x2inches

1Belt

1O-ring(yellow)(usedwithoutagroomerwithBrushKit

Model03668only)

1Shimwasher(asrequiredforbeltalignment)

InstallingtheBrushonCutting

UnitsnotEquippedwithGroomers

Usethisprocedureifthecuttingunitisnot

equippedwithgroomer.Ifthecuttingunitis

equippedwithagroomer,proceedtoInstallingthe

BrushonCuttingUnitsEquippedwithGroomers

(page9)fortheinstallationinstructions.

1.Parkthetractionunitonalevelsurfaceand

engagetheparkingbrake.

2.Ensurethatthecuttingunitsaredisengaged.

Turntheengineoffandremovethekey.Remove

allcuttingunitsfromthetractionunit.

Important:Checkthecuttingunitfor

desiredheight-of-cutandattitude.Reset

perOperator’sManual,ifrequired,before

installingRearRollerBrushKit.

3.Removethe2boltssecuringthecounterweight

totheleftendofthecuttingunit.Removethe

counterweight(Figure4).

g009050

Figure4

1.Counterweight2.Cleanoutthesemounting

holes

4.Usinga3/8-16tap,removethepaintintheouter

mountingholesinthesideplate(Figure4).

5.OnRollerBrushKitModel03668only,install

theyellowO–ringontotherollerbrushhousing

(Figure5).

Note:OnRollerBrushKitModel03688,ablack

O-ringisalreadyinstalled.

g009051

Figure5

1.Rollerbrushhousing2.YellowO-ring

(Model03668)

BlackO-ring(Model

03688)

6.Mounttherollerbrushhousingtothereel

bearinghousingwith2AllenHeadBolts(3/8

x1inch)(Figure6).Positiontherollerbrush

housingsothatthethreadedholeistowardthe

frontofthecuttingunit.

Note:MakesurethattheO-ringisproperly

positionedintherollerbrushhousing.

g009052

Figure6

1.Rollerbrushhousing3.YellowO-ring

(Model03668)

BlackO-ring(Model

03688)

2.Threadedholeinhousing

7.Removethe2angelocknutssecuringeach

rollerbrackettothesideplates(Figure7).

Note:Donotremovethebolts.Also,remove

any6mm(1/4inch)spacerspositioned

onthetopsideofthesideplatemounting

ange.

g009053

Figure7

1.Removenutssecuring

eachendofroller

3.Sideplatemountingange

2.6mm(1/4inch)spacer

8.Positiontherollerbrushassemblymounting

bracketsontotherollerbracketbolts(Figure8).

Securethebrushassemblymountingbrackets

tothecuttingunitsideplateswiththenuts

previouslyremoved.

g009054

Figure8

1.Rollerbrushassembly2.Rollerbrushmounting

bracket

Important:Therollerbrushassembly

mountingbracketsmustbemounteddirectly

tothetopsurfaceofthecuttingunitside

platemountingange.Donotputspacers

betweentherollerbrushmountingbrackets

andthesideplatemountinganges.Install

additional6mm(1/4inch)spacersonthe

topsideoftherollerbrushmountingbracket

(Figure9).

g009055

Figure9

1.Rollerbrushmounting

bracket

3.Extra6mm(1/4inch)

spacer

2.Cuttingunitsideplate

mountingange

9.Slideeachexcludersealoutwarduntilthelip

sealsareinlightcontactwitheachbearing

housing(Figure10).

g009056

Figure10

1.Excluderseal3.Mountingbracket

2.Bearinghousing

10.Applyacoatingofgreasetotheinnerdiameter

ofthegrommetinthebearinghousing(Figure

11).

g352161

Figure11

1.Shoulderbolt5.Rollerbrushmounting

bracket

2.Brushplate6.Flangelocknuts

3.Bolt7.Rollerbrushbearing

housing

4.Grommetinbearing

housing

11.Loosenbutdonotremovetheboltssecuringthe

rollerbrushbearinghousingtotherollerbrush

mountingbracket(Figure11).

12.Installtherollerbrushpivotplate(Figure11).

Ensurethatthegrommetstaysproperlyseated

inthehousingwhentheprotrusiononthepivot

plateisinsertedintothegrommetinthebearing

housing.

Note:Therollerbrushpivotplateisproperly

seatedwhenthereisnoresistancefromthe

rubbergrommetanditpivotsfreely.

13.Apply242Loctite(blue)tothe2bolts(5/16x

5/8inch)andusethemtomountthebrushplate

totherollerbrushbearinghousing(Figure11).

Torquetheboltsto20to25N-m(15to19ft-lb).

14.Checktomakesuretherollerbrushplateis

paralleltothecuttingunitsideplate.Ifitisnot

parallel,proceedasfollows:

•Loosenthe2angelocknutssecuringthe

rollerbrushmountingbrackettothecutting

unitsideplate(Figure11).

•Rotatetherollerbrushbearinghousinguntil

thebrushplateisparalleltothecuttingunit

sideplate(Figure11).

•Tightenthe2angelocknutssecuringthe

rollerbrushmountingbrackettothecutting

unitsideplate(Figure11).

15.Loosenthe2boltssecuringeachrollerbrush

bearinghousingtotherollerbrushmounting

bracket(Figure12andFigure13).

g009078

Figure12

1.Loosenthesebolts

g009079

Figure13

1.Loosenthesebolts

16.Positiontherollerbrushsoitisinlightcontact

with(i.e.,justtouchingorrestingon)therear

roller(Figure14).

Important:Therollerbrushshaftmustnot

contactthecuttingunitsideplate.

Important:Heavybrushcontactonthe

rollerwillcaseprematurebrushwear.

g009080

Figure14

1.Sideplate4.Rearroller

2.Rollerbrush5.Ensurethatthereis

clearancehere.

3.Lightcontact

Note:Therollerbrushshaftmustbeparallel

totherearroller.

Note:Theorientationofthenon–driveroller

brushbearinghousingshouldbethesameas

drivesidebearinghousing.

17.Tightenthe2boltssecuringeachrollerbrush

bearinghousingtotherollerbrushmounting

brackets.

18.Apply242Loctite(blue)totheshoulderbolt

(Figure11).Securethebrushplatetotheroller

brushhousingwiththeshoulderbolt.(Figure

11).Torquetheboltto20to25N-m(15to19

ft-lb).

Note:Theshoulderboltshouldnotclampthe

platetothehousing.

19.Insertthespacerontotheshaftinthebearing

housing(Figure15).

20.Insertthedrivepulleyintothespacerandonto

thedriveshaft(Figure15).Makesurethatthe

pulleytabsarepositionedintheslotinthedrive

shaft.

21.Securethepulleyandspacertothedriveshaft

withaangeheadbolt(3/8x2inch)(Figure15).

Torquetheboltto47to54N-m(35to40ft-lb).

Important:Iftheboltisnotproperly

torqued,theboltwillcomeloose.

g352162

Figure15

1.Driveshaft3.Drivepulley

2.Spacer4.Bolt—Torqueto47to54

N-m(35to40ft-lb)

22.Installthebeltontothepulleysasfollows:

•Loopthebeltaroundthedrivenpulleyand

thenoverthetopoftheidlerpulley(Figure

16).

g352173

Figure16

1.Drivepulley3.Drivenpulley

2.Idlerpulleyassembly4.Belt

•Startthebeltonthedrivepulley(Figure16).

•Whileguidingthebeltontothedrivepulley,

rotatethereelforwardtodrawthebeltonto

thedrivepulley.

Note:Wearapaddedgloveoruseaheavy

ragtorotatethereel.

Important:Makesurethattheribsonthe

beltareproperlyseatedinthegroovesin

eachpulley.Also,makesurethebeltisin

thecenteroftheidlerpulley.

23.Pushdownontheidlerpulleytoensurethatthe

idlerpulleyassemblypivotsfreely.

24.Checkthealignmentofthebelt/pulleysas

follows:

•Thebeltmustbeproperlytensioned

(installed)priortocheckingalignment.

•Layastraightedgealongtheouterfaceof

thedrivepulley(Figure17).Donotlay

thestraightedgeacrossboththedriveand

drivenpulleys.

•Theouterfacesofthedriveanddriven

pulleysshouldbeinlinewithin0.76mm

(0.030inches).

•Ifthepulleysarenotaligned,RefertoPulley

Alignment(page15).

•Ifthepulleysarealigned,continuewiththe

installation.

•Donotusetheidlerpulleytocheck

alignment.

Important:Thebeltmayfailprematurely

ifthepulleysarenotproperlyaligned.

g352174

Figure17

25.Slidethebeltcoverontothemountingboltsand

securewith2angenuts(Figure18).

Important:Donotovertightenthenutsas

damagetothecovermayoccur.

g352176

Figure18

1.Beltcover

26.Lubricatethegreasettingsoneachoftheroller

brushbearinghousingsandontheremainder

ofthecuttingunitwithNo.2general-purpose,

lithium-basedgrease(Figure19).Wipeoffany

excessgrease,specicallyaroundtheexcluder

seals.

g009062

Figure19

InstallingtheBrushonCutting

UnitsEquippedwithGroomers

Note:Ifagroomerkitandabrushkitaregoingtobe

installedonthecuttingunit,installthegroomerkitrst.

1.Removethe2groomercovermountingnutsand

removethecover(Figure20).

g009063

Figure20

1.Groomercover2.Covermountingnut(2)

2.Removethe2angenuts(5/16inch)securing

thegroomerweighttothegroomercoverand

removetheweight(Figure21).

g009064

Figure21

1.Groomerweight(remove)4.Rubbergrommetring

2.Groomercover5.Coverscrews(remove)

3.Solidgrommet(remove)6.Setscrew(2)

3.Removethesolidgrommetfromthecoverand

replaceitwiththerubbergrommetring(Figure

21).

4.Removethe2screws(5/16x1-1/4inch)

threadedintothecover(Figure21).

5.Removethesetscrewfromthecenterholein

thegroomercover(Figure21).

g009065

Figure22

1.Groomercover2.Grommet

6.Installthepreviouslyremovedsetscrewand

thesetscrewincludedwiththeGroomerKit,

intotheholespreviouslyusedforthecover

mountingscrews.Apply242Loctite(blue)tothe

setscrewspriortoinstallation.

Note:Thesetscrewsshouldbeushwiththe

groomercover.

7.Installthegroomercoverandsecurewith2

angenuts(5/16inch)(Figure22).

Important:Donotovertightenthenuts.

8.Applygreasetotheinsidediameterofthe

grommetinthegroomercover(Figure22).

9.Removethe2nutssecuringeachrollerbracket

tothesideplates(Figure23).Donotremove

thebolts.

Note:Removeany6mm(1/4inch)spacers

positionedonthetopsideofthesideplate

mountingange.

g009053

Figure23

1.Removenutssecuring

eachendofroller

3.Sideplatemountingange

2.6mm(1/4inch)spacer

10.Positiontherollerbrushassemblymounting

bracketsontotherollerbracketbolts(Figure

24).Securethebrushassemblymounting

bracketstothecuttingunitsideplateswiththe

nutspreviouslyremoved.

g009067

Figure24

1.Rollerbrushassembly

Important:Therollerbrushassembly

mountingbracketsmustbemounteddirectly

tothetopsurfaceofthecuttingunitside

platemountingange.Donotputspacers

ontherollerbrushmountingbracketsand

thesideplatemountinganges.Install

additional6mm(1/4inch)spacersonthe

topsideoftherollerbrushmountingbracket

(Figure25).

g009055

Figure25

1.Rollerbrushmounting

bracket

3.Extra6mm(1/4inch)

spacers

2.Cuttingunitsideplate

mountingange

11.Slideeachexcludersealoutwarduntilthelip

sealsareinlightcontactwitheachbearing

housing(Figure26).

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Toro Rasenmäherzubehör Handbücher

Toro

Toro Maxi Sneaker 370 Bedienungsanleitung

Toro

Toro 133-0150 Bedienungsanleitung

Toro

Toro 04135 Bedienungsanleitung

Toro

Toro 03638 Bedienungsanleitung

Toro

Toro Workman GTX Series Bedienungsanleitung

Toro

Toro 144-0379 Bedienungsanleitung

Toro

Toro Grandstand 139-1529 Bedienungsanleitung

Toro

Toro 04540 Bedienungsanleitung

Toro

Toro Groundsmaster 7210 Bedienungsanleitung

Toro

Toro 02858 Bedienungsanleitung

Toro

Toro 134-3722 Bedienungsanleitung

Toro

Toro 22324 Handbuch

Toro

Toro 02856 Bedienungsanleitung

Toro

Toro 131-2814 Bedienungsanleitung

Toro

Toro 140-3508 Bedienungsanleitung

Toro

Toro 105-3180 Bedienungsanleitung

Toro

Toro GrandStand 133-1438 Bedienungsanleitung

Toro

Toro 117-9449 Bedienungsanleitung

Toro

Toro E-Z Vac 79345 Bedienungsanleitung

Toro

Toro Groundsmaster 4500 Series Bedienungsanleitung

Toro

Toro 59225 Bedienungsanleitung

Toro

Toro 117-0354 Bedienungsanleitung

Toro

Toro 30215 Bedienungsanleitung

Toro

Toro Recycler Kit 131-4184 Bedienungsanleitung

Beliebte Rasenmäherzubehör Handbücher anderer Marken

Ariens

Ariens 891008 Bedienungsanleitung

Rover

Rover 108 - 109 Bedienungsanleitung

Snapper

Snapper 1690047 Bedienungsanleitung

Scag Power Equipment

Scag Power Equipment GC-F4 Bedienungsanleitung

RHINO

RHINO 800 Bedienungsanleitung

Exmark

Exmark Quest 126-7506 Bedienungsanleitung

Snapper

Snapper 1685167 Bedienungsanleitung

Cub Cadet

Cub Cadet 19B70029100 Bedienungsanleitung

Stihl

Stihl AMK 043.1 Bedienungsanleitung

MTD

MTD 753-0873 Handbuch

Bush Hog

Bush Hog RG60 Bedienungsanleitung

Land Pride

Land Pride RCF2760 Bedienungsanleitung

Simplicity

Simplicity 211 Bedienungsanleitung

Exmark

Exmark ULTRAVAC QUICK DUMP SYSTEM Bedienungsanleitung

Excel

Excel Two Bag Catcher Bedienungsanleitung

Textron

Textron Jacobsen Pro12 DFS Bedienungsanleitung

Ryobi

Ryobi AC018130 Bedienungsanleitung

Snapper

Snapper 4544 Einrichtungshandbuch