Toro 03668 Bedienungsanleitung

FormNo.3391-945RevB

RearRollerBrushKit

Reelmaster®5210/5410SeriesCuttingUnitwith5inReeland

Reelmaster®5510/5610Seriesand6500-D/6700-DCuttingUnit

with7inReel

ModelNo.03668

ModelNo.03688

Operator'sManual

ThisproductcomplieswithallrelevantEuropeandirectives.Fordetails,pleaseseetheDeclarationof

Incorporation(DOI)atthebackofthispublication.

Therearrollerbrushkitsaremountedtothereelmowersonaride-onmachineandareintendedtobeusedby

professional,hiredoperatorsincommercialapplications.Theyaredesignedprimarilytokeepthecuttingunit

rearrollerfreeofgrassanddebriswhichleadstoabetteraftercutappearanceonwell-maintainedlawnsin

parks,sportselds,andoncommercialgrounds.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Determinethepositionoftheroller

brushandreelmotors.

2Nopartsrequired–Repositiontheidlerpulleyassembly.

3Nopartsrequired–Removethebrushcoverdrainplug.

Rollerbrushhousing(forusewithouta

groomer)1

Allenheadbolt,3/8x1inch(foruse

withoutagroomer)2

Rollerbrushassembly1

Shoulderbolt1

Beltcover/plateassembly1

Bolt,5/16x5/8inch2

Spacer(forusewithoutagroomer)1

Drivepulley1

Flangeheadbolt,3/8x2inches1

Belt1

O-ring(yellow)(usedwithoutagroomer

withBrushKitModel03668only)1

Shimwasher(asrequiredforbelt

alignment)1

Installtherollerbrush.

5Nopartsrequired–InstallingtheHighHeightofCutBrush

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3391-945*

MediaandAdditionalParts

DescriptionQty.Use

Operator'sManual1Readbeforeinstallingandoperating.

PartsCatalog1Usetolookupreplacementparts.

Note:Determinetheleftandrightsidesofthecutting

unitfrombehindthecuttingunit.

Important:TheRearRollerBrushKitisonlyto

beusedwhencuttingintheheightofcutrangeof

6to25mm(1/4to1inch).UsetheHighHeightof

CutBrush,PartNo.110–1740whencuttingabove

25mm(1inch).Referto5InstallingtheHigh

HeightofCutBrush(Optional)(page14).

RearRollerBrushKitModel03668maybeused

onthefollowing:

CuttingUnitModels03661,03694,and03695forthe

Reelmaster5210or5410TractionUnits.

RearRollerBrushKitModel03688maybeused

onthefollowing:

•CuttingUnitModels03681,03682,03693,03696

and03697fortheReelmaster5510or5610

TractionUnits.

•CuttingUnitModels03863,03864,03698and

03699fortheReelmaster6500or6700Traction

Units.

Note:Ifagroomerkitandabrushkitaregoingtobe

installedonthecuttingunit,installthegroomerkitrst.

DeterminingtheRoller

BrushOrientation

NoPartsRequired

Procedure

Allcuttingunitsareshippedwiththecounterweight

mountedtotheleftendofthecuttingunit.Usethe

followingdiagramtodeterminethepositionofthe

rollerbrushandreelmotors.

g009047

Figure1

Note:Theseinstructionsandillustrationsshowthe

installationofthekitoncuttingunitswiththeend

weightsmountedontheleftendofthecuttingunit.

RepositiontheIdlerPulley

Assembly

NoPartsRequired

Procedure

Ontheleftfrontandleftrearcuttingunits,reversethe

idlerpulleyassemblytomountontherightendofthe

cuttingunit(Figure2),asfollows:

1.Removetheidlerpulleyassemblyfromtheleft

endofthecuttingunitandmountittothelower

holeinthebrushplateontherightendofthe

cuttingunit(Figure2).

Note:Theidlerpulleymustpivotfreely;donot

overtightenthelocknutontheidlerpivotbolt.

2.Removethecarriageboltandnutandrelocate

themtotheupperholepreviouslyoccupiedby

theidlerpulleyassembly(Figure2).

g351961

Figure2

1.Idlerpulleyinstallationfor

leftendofreel

3.Carriageboltandnut

2.Idlerpulleyinstallationfor

rightendofreel

4.Donotovertightenthis

locknut

RemoveBrushCoverDrain

Plug

NoPartsRequired

Procedure

Removeonlythebottomdrainplug(Figure3)from

thebrushcovers.Thisallowsmoisturetodrainfrom

thebeltarea.

g009049

Figure3

1.Brushcover2.Bottomdrainplug

InstallingtheRollerBrush

Partsneededforthisprocedure:

1Rollerbrushhousing(forusewithoutagroomer)

2Allenheadbolt,3/8x1inch(forusewithouta

groomer)

1Rollerbrushassembly

1Shoulderbolt

1Beltcover/plateassembly

2Bolt,5/16x5/8inch

1Spacer(forusewithoutagroomer)

1Drivepulley

1Flangeheadbolt,3/8x2inches

1Belt

1O-ring(yellow)(usedwithoutagroomerwithBrushKit

Model03668only)

1Shimwasher(asrequiredforbeltalignment)

InstallingtheBrushonCutting

UnitsnotEquippedwithGroomers

Usethisprocedureifthecuttingunitisnot

equippedwithgroomer.Ifthecuttingunitis

equippedwithagroomer,proceedtoInstallingthe

BrushonCuttingUnitsEquippedwithGroomers

(page9)fortheinstallationinstructions.

1.Parkthetractionunitonalevelsurfaceand

engagetheparkingbrake.

2.Ensurethatthecuttingunitsaredisengaged.

Turntheengineoffandremovethekey.Remove

allcuttingunitsfromthetractionunit.

Important:Checkthecuttingunitfor

desiredheight-of-cutandattitude.Reset

perOperator’sManual,ifrequired,before

installingRearRollerBrushKit.

3.Removethe2boltssecuringthecounterweight

totheleftendofthecuttingunit.Removethe

counterweight(Figure4).

g009050

Figure4

1.Counterweight2.Cleanoutthesemounting

holes

4.Usinga3/8-16tap,removethepaintintheouter

mountingholesinthesideplate(Figure4).

5.OnRollerBrushKitModel03668only,install

theyellowO–ringontotherollerbrushhousing

(Figure5).

Note:OnRollerBrushKitModel03688,ablack

O-ringisalreadyinstalled.

g009051

Figure5

1.Rollerbrushhousing2.YellowO-ring

(Model03668)

BlackO-ring(Model

03688)

6.Mounttherollerbrushhousingtothereel

bearinghousingwith2AllenHeadBolts(3/8

x1inch)(Figure6).Positiontherollerbrush

housingsothatthethreadedholeistowardthe

frontofthecuttingunit.

Note:MakesurethattheO-ringisproperly

positionedintherollerbrushhousing.

g009052

Figure6

1.Rollerbrushhousing3.YellowO-ring

(Model03668)

BlackO-ring(Model

03688)

2.Threadedholeinhousing

7.Removethe2angelocknutssecuringeach

rollerbrackettothesideplates(Figure7).

Note:Donotremovethebolts.Also,remove

any6mm(1/4inch)spacerspositioned

onthetopsideofthesideplatemounting

ange.

g009053

Figure7

1.Removenutssecuring

eachendofroller

3.Sideplatemountingange

2.6mm(1/4inch)spacer

8.Positiontherollerbrushassemblymounting

bracketsontotherollerbracketbolts(Figure8).

Securethebrushassemblymountingbrackets

tothecuttingunitsideplateswiththenuts

previouslyremoved.

g009054

Figure8

1.Rollerbrushassembly2.Rollerbrushmounting

bracket

Important:Therollerbrushassembly

mountingbracketsmustbemounteddirectly

tothetopsurfaceofthecuttingunitside

platemountingange.Donotputspacers

betweentherollerbrushmountingbrackets

andthesideplatemountinganges.Install

additional6mm(1/4inch)spacersonthe

topsideoftherollerbrushmountingbracket

(Figure9).

g009055

Figure9

1.Rollerbrushmounting

bracket

3.Extra6mm(1/4inch)

spacer

2.Cuttingunitsideplate

mountingange

9.Slideeachexcludersealoutwarduntilthelip

sealsareinlightcontactwitheachbearing

housing(Figure10).

g009056

Figure10

1.Excluderseal3.Mountingbracket

2.Bearinghousing

10.Applyacoatingofgreasetotheinnerdiameter

ofthegrommetinthebearinghousing(Figure

11).

g352161

Figure11

1.Shoulderbolt5.Rollerbrushmounting

bracket

2.Brushplate6.Flangelocknuts

3.Bolt7.Rollerbrushbearing

housing

4.Grommetinbearing

housing

11.Loosenbutdonotremovetheboltssecuringthe

rollerbrushbearinghousingtotherollerbrush

mountingbracket(Figure11).

12.Installtherollerbrushpivotplate(Figure11).

Ensurethatthegrommetstaysproperlyseated

inthehousingwhentheprotrusiononthepivot

plateisinsertedintothegrommetinthebearing

housing.

Note:Therollerbrushpivotplateisproperly

seatedwhenthereisnoresistancefromthe

rubbergrommetanditpivotsfreely.

13.Apply242Loctite(blue)tothe2bolts(5/16x

5/8inch)andusethemtomountthebrushplate

totherollerbrushbearinghousing(Figure11).

Torquetheboltsto20to25N-m(15to19ft-lb).

14.Checktomakesuretherollerbrushplateis

paralleltothecuttingunitsideplate.Ifitisnot

parallel,proceedasfollows:

•Loosenthe2angelocknutssecuringthe

rollerbrushmountingbrackettothecutting

unitsideplate(Figure11).

•Rotatetherollerbrushbearinghousinguntil

thebrushplateisparalleltothecuttingunit

sideplate(Figure11).

•Tightenthe2angelocknutssecuringthe

rollerbrushmountingbrackettothecutting

unitsideplate(Figure11).

15.Loosenthe2boltssecuringeachrollerbrush

bearinghousingtotherollerbrushmounting

bracket(Figure12andFigure13).

g009078

Figure12

1.Loosenthesebolts

g009079

Figure13

1.Loosenthesebolts

16.Positiontherollerbrushsoitisinlightcontact

with(i.e.,justtouchingorrestingon)therear

roller(Figure14).

Important:Therollerbrushshaftmustnot

contactthecuttingunitsideplate.

Important:Heavybrushcontactonthe

rollerwillcaseprematurebrushwear.

g009080

Figure14

1.Sideplate4.Rearroller

2.Rollerbrush5.Ensurethatthereis

clearancehere.

3.Lightcontact

Note:Therollerbrushshaftmustbeparallel

totherearroller.

Note:Theorientationofthenon–driveroller

brushbearinghousingshouldbethesameas

drivesidebearinghousing.

17.Tightenthe2boltssecuringeachrollerbrush

bearinghousingtotherollerbrushmounting

brackets.

18.Apply242Loctite(blue)totheshoulderbolt

(Figure11).Securethebrushplatetotheroller

brushhousingwiththeshoulderbolt.(Figure

11).Torquetheboltto20to25N-m(15to19

ft-lb).

Note:Theshoulderboltshouldnotclampthe

platetothehousing.

19.Insertthespacerontotheshaftinthebearing

housing(Figure15).

20.Insertthedrivepulleyintothespacerandonto

thedriveshaft(Figure15).Makesurethatthe

pulleytabsarepositionedintheslotinthedrive

shaft.

21.Securethepulleyandspacertothedriveshaft

withaangeheadbolt(3/8x2inch)(Figure15).

Torquetheboltto47to54N-m(35to40ft-lb).

Important:Iftheboltisnotproperly

torqued,theboltwillcomeloose.

g352162

Figure15

1.Driveshaft3.Drivepulley

2.Spacer4.Bolt—Torqueto47to54

N-m(35to40ft-lb)

22.Installthebeltontothepulleysasfollows:

•Loopthebeltaroundthedrivenpulleyand

thenoverthetopoftheidlerpulley(Figure

16).

g352173

Figure16

1.Drivepulley3.Drivenpulley

2.Idlerpulleyassembly4.Belt

•Startthebeltonthedrivepulley(Figure16).

•Whileguidingthebeltontothedrivepulley,

rotatethereelforwardtodrawthebeltonto

thedrivepulley.

Note:Wearapaddedgloveoruseaheavy

ragtorotatethereel.

Important:Makesurethattheribsonthe

beltareproperlyseatedinthegroovesin

eachpulley.Also,makesurethebeltisin

thecenteroftheidlerpulley.

23.Pushdownontheidlerpulleytoensurethatthe

idlerpulleyassemblypivotsfreely.

24.Checkthealignmentofthebelt/pulleysas

follows:

•Thebeltmustbeproperlytensioned

(installed)priortocheckingalignment.

•Layastraightedgealongtheouterfaceof

thedrivepulley(Figure17).Donotlay

thestraightedgeacrossboththedriveand

drivenpulleys.

•Theouterfacesofthedriveanddriven

pulleysshouldbeinlinewithin0.76mm

(0.030inches).

•Ifthepulleysarenotaligned,RefertoPulley

Alignment(page15).

•Ifthepulleysarealigned,continuewiththe

installation.

•Donotusetheidlerpulleytocheck

alignment.

Important:Thebeltmayfailprematurely

ifthepulleysarenotproperlyaligned.

g352174

Figure17

25.Slidethebeltcoverontothemountingboltsand

securewith2angenuts(Figure18).

Important:Donotovertightenthenutsas

damagetothecovermayoccur.

g352176

Figure18

1.Beltcover

26.Lubricatethegreasettingsoneachoftheroller

brushbearinghousingsandontheremainder

ofthecuttingunitwithNo.2general-purpose,

lithium-basedgrease(Figure19).Wipeoffany

excessgrease,specicallyaroundtheexcluder

seals.

g009062

Figure19

InstallingtheBrushonCutting

UnitsEquippedwithGroomers

Note:Ifagroomerkitandabrushkitaregoingtobe

installedonthecuttingunit,installthegroomerkitrst.

1.Removethe2groomercovermountingnutsand

removethecover(Figure20).

g009063

Figure20

1.Groomercover2.Covermountingnut(2)

2.Removethe2angenuts(5/16inch)securing

thegroomerweighttothegroomercoverand

removetheweight(Figure21).

g009064

Figure21

1.Groomerweight(remove)4.Rubbergrommetring

2.Groomercover5.Coverscrews(remove)

3.Solidgrommet(remove)6.Setscrew(2)

3.Removethesolidgrommetfromthecoverand

replaceitwiththerubbergrommetring(Figure

21).

4.Removethe2screws(5/16x1-1/4inch)

threadedintothecover(Figure21).

5.Removethesetscrewfromthecenterholein

thegroomercover(Figure21).

g009065

Figure22

1.Groomercover2.Grommet

6.Installthepreviouslyremovedsetscrewand

thesetscrewincludedwiththeGroomerKit,

intotheholespreviouslyusedforthecover

mountingscrews.Apply242Loctite(blue)tothe

setscrewspriortoinstallation.

Note:Thesetscrewsshouldbeushwiththe

groomercover.

7.Installthegroomercoverandsecurewith2

angenuts(5/16inch)(Figure22).

Important:Donotovertightenthenuts.

8.Applygreasetotheinsidediameterofthe

grommetinthegroomercover(Figure22).

9.Removethe2nutssecuringeachrollerbracket

tothesideplates(Figure23).Donotremove

thebolts.

Note:Removeany6mm(1/4inch)spacers

positionedonthetopsideofthesideplate

mountingange.

g009053

Figure23

1.Removenutssecuring

eachendofroller

3.Sideplatemountingange

2.6mm(1/4inch)spacer

10.Positiontherollerbrushassemblymounting

bracketsontotherollerbracketbolts(Figure

24).Securethebrushassemblymounting

bracketstothecuttingunitsideplateswiththe

nutspreviouslyremoved.

g009067

Figure24

1.Rollerbrushassembly

Important:Therollerbrushassembly

mountingbracketsmustbemounteddirectly

tothetopsurfaceofthecuttingunitside

platemountingange.Donotputspacers

ontherollerbrushmountingbracketsand

thesideplatemountinganges.Install

additional6mm(1/4inch)spacersonthe

topsideoftherollerbrushmountingbracket

(Figure25).

g009055

Figure25

1.Rollerbrushmounting

bracket

3.Extra6mm(1/4inch)

spacers

2.Cuttingunitsideplate

mountingange

11.Slideeachexcludersealoutwarduntilthelip

sealsareinlightcontactwitheachbearing

housing(Figure26).

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