Toro 07142 Bedienungsanleitung

Form No. 3464-614 Rev A

Cab Kit

W orkman

GTX Utility V ehicle

Model No. 07142 —Serial No. 413000000 and Up

Operator's Manual

Important: The Power Converter Kit is required

to use the cab on a W orkman GTX Electric utility

vehicle. Contact your authorized T oro distributor

for more information.

Important: The Spring Kit is required to use

the cab on a W orkman GTX utility vehicle. The

Spring Kit should be installed only by qualied

T oro Service T echnicians using approved tools.

Improper removal, disassembly , or installation of

the spring assembly poses a danger to you and

bystanders. Please contact your authorized T oro

distributor for the appropriate tools and proper

installation of this kit.

Safety

W ARNING

The compressed spring in the spring and

shock assembly represents a stored-energy

hazard. If the spring is not properly retained

during compression or removal, it can injure

you and/or bystanders.

• Always use the approved T oro

spring-compression tool to compress the

spring in a secure position when removing

the retention collar .

• Always use care when removing pressure

from the compressed spring.

Safety and Instructional

Decals

Safety decals and instructions are

easily visible to the operator and are

located near any area of potential

danger . Replace any decal that is

damaged or missing.

decal133-1016

133-1016

1. W arning—read the

Operator's Manual ; wear

the seatbelt, and avoid

tipping the machine.

2. W arning—wear hearing

protection.

81 1 1 L yndale A venue South

Bloomington, MN 55420

Original Instructions (EN)

Printed in the USA

*3464-614*

decal133-1017

133-1017

1. Do not repair or revise—read the Operator's Manual .

decal130-5964

130-5964

1. W arning—in the event of an emergency 1) Pull the locking

pin out of each hinge; 2) Push the front window out to exit.

decal131-8410

131-8410

1. Fire hazard—shut of f the engine before fueling.

decal120-9570

120-9570

1. W arning—stay away from moving parts, keep all guards

and shields in place.

decal145-7727

145-7727

1. W ork lights

decal130-5439

130-5439

1. Read the Operator ’ s Manual for information on fuses.

4. Windshield spray

2. Windshield wiper—15 A 5. Windshield wiper

3. Lights—15 A

Setup

Loose Parts

Use the chart below to verify that all parts have been shipped.

Procedure Description

Qty .

Use

No parts required

–

Prepare the machine.

No parts required

–

Remove the strut assembly (for

machines with Serial No. 403448001

and before only).

Spring

Install the springs (for machines with

Serial No. 403448001 and before).

No parts required

–

Install the strut assembly (for machines

with Serial No. 403448001 and before).

Floor-plate support 2

Flange-head bolt (5/16 x 1-1/4 inches)

Flange nut (5/16 inch)

Left cab support

Right cab support 1

Hex-head bolt (3/8 x 1-1/4 inch)

Flange nut (3/8 inch)

W asher (3/8 inch)

Install the supports.

Cab frame

Back foam seal

Back foam seal carpet

Flange-head bolt (5/16 x 1-1/4 inches)

Flange nut (5/16 inch)

Flat washer (5/16 inch)

Support plate

Right, front foam seal

Left, front foam seal

Upper , rear foam seal

Foam seal 2

Hex-head bolt (3/8 x 1-1/4 inches)

Flange nut (3/8 inch)

W asher (3/8 inch)

Install the cab.

Fuse block 1

Hex-washer head screw (#10 x 3/4

inch)—for electric machines with Serial

No. 403448001 and after only

Serrated nut (#10)—for electric

machines with Serial No. 403448001

and after only

Self-tapping screw—for gasoline

machines with Serial No. 403448001

and after only

Fuse (15 A)

Route the wire harness.

Procedure Description

Qty .

Use

Fuse (5 A)

Decal 145-7727 1

Install the fuse (5 A) and apply the decal.

Cab adapter wire harness—for electric

machines with Serial No. 403448001

and after only .

1 Install the cab adapter wire harness.

Preparing the Machine

No Parts Required

Procedure

1. Park the machine on a level surface, set the parking brake, shut of f the engine, and remove the key .

2. Raise the bed until the bed prop rod is fully engaged; refer to the Operator ’ s Manual for the machine.

3. Remove the seat base.

4. Disconnect the negative battery cable; refer to your Operator ’ s Manual .

Removing the Strut Assembly

For Machines with Serial No. 403448001 and Before Only

No Parts Required

Procedure

Note: If your machine unit has the silver springs installed, skip this step.

1. Remove the front wheel.

2. Remove the hex-head bolt (3/8 x 4-3/4 inches) and ange nut (3/8 inch) from the spindle ( Figure 1 ).

3. Remove the hex-head bolt (3/8 x 3-1/2 inches) and ange nut (3/8 inch) from the control arm ( Figure 1 ).

4. Remove the hex-head bolt (1/2 x 2-1/4 inches) and locknut (1/2 inch) securing the strut assembly to

the upper frame ( Figure 1 ).

5. Remove the strut assembly ( Figure 1 ).

Note: Repeat this procedure for the other side of the machine.

g038284

Figure 1

Some parts not shown for clarity

1. Hex-head bolt (1/2 x 2-1/4 inches) 6. Flange nut (3/8 inch)—from the control arm

2. Locknut (1/2 inch) 7. Flange nut (3/8 inch)—from the spindle

3. Collar 8. Hex-head bolt (3/8 x 3-1/2 inches)—from the control arm

4. Spring 9. Hex-head bolt (3/8 x 4-3/4 inches)—from the spindle

5. Strut assembly

Installing the Springs

For Machines with Serial No.

403448001 and Before Only

Parts needed for this procedure:

Spring

Procedure

Use an approved T oro spring-compression tool to

remove and install springs of the strut assembly .

Contact your authorized T oro distributor .

1. Place the strut assembly into the compression

tool and use the tool to compress the spring.

2. While the spring is compressed, remove the

collar .

3. Remove the spring from the strut assembly

(Figure 1 ).

4. Install the new spring over the existing strut

assembly ( Figure 1 ).

5. Using the T oro spring-compression tool,

compress the spring.

6. While the spring is compressed, install the collar .

7. Carefully release pressure on the spring,

allowing it to seat on the collar .

8. Remove the strut assembly from the

compression tool.

Note: Repeat this procedure for the other side of the

machine.

Installing the Strut

Assembly

For Machines with Serial No.

403448001 and Before Only

No Parts Required

Procedure

1. Install strut assembly to the machine.

2. Secure the upper portion of the strut assembly

to the frame using the upper , hex-head bolt (1/2

x 2-1/4 inches) and locknut (1/2 inch) as shown

in Figure 1 .

3. T orque the hex-head bolt (1/2 x 2-1/4 inches) to

91 to 1 13 N∙m (67 to 83 ft-lb).

4. Install the hex-head bolt (3/8 x 4-3/4 inches) and

ange nut (3/8 inch) to the spindle ( Figure 1 ).

5. T orque the hex-head bolt (3/8 x 4-3/4 inches) to

37 to 45 N∙m (27 to 33 ft-lb).

6. Secure the lower portion of the strut assembly

to the control arm using the hex-head bolt (3/8 x

3-1/2 inches) and ange nut (3/8 inch) as shown

in Figure 1 .

7. T orque the hex-head bolt (3/8 x 3-1/2 inches) to

37 to 45 N∙m (27 to 33 ft-lb).

8. Install the front wheel.

Note: Repeat this procedure for the other side of the

machine.

Installing the Supports

Parts needed for this procedure:

2 Floor-plate support

Flange-head bolt (5/16 x 1-1/4 inches)

Flange nut (5/16 inch)

Left cab support

1 Right cab support

Hex-head bolt (3/8 x 1-1/4 inch)

Flange nut (3/8 inch)

W asher (3/8 inch)

Procedure

1. Remove the 4 screws (1/4 x 1-1/4 inches) and 4

nuts (1/4 inch) from the oor plate ( Figure 2 ).

g038333

Figure 2

1. Nut (1/4 inch)

3. Floor plate

2. Screw (1/4 x 1-1/4 inches)

2. Use a oor jack under the frame to support the

front of the machine ( Figure 3 ).

g038334

Figure 3

1. Frame

3. Remove 1 of the existing oor-plate supports

(Figure 4 ).

Important: Do not remove both of the

existing oor-plate supports simultaneously .

g035246

Figure 4

1. Existing oor-plate supports

4. Install a new oor-plate support using 8

ange-head bolts (5/16 x 1-1/4 inches) and 8

ange nuts (5/16 inch) as shown in Figure 5 .

Note: T orque the ange-head bolts (5/16 x

1-1/4 inches) to 34 N∙m (25 ft-lb).

g035247

Figure 5

1. Flange nut (5/16 inch)

3. Floor-plate support

2. Flange-head bolt (5/16 x

1-1/4 inches)

5. Remove the other existing oor-plate support

(Figure 4 ).

6. Install the other new oor-plate support using 8

ange-head bolts (5/16 x 1-1/4 inches) and 8

ange nuts (5/16 inch) as shown in Figure 5 .

7. Install the previously removed 4 screws (1/4 x

1-1/4 inches) and 4 nuts (1/4 inch) into the oor

plate ( Figure 2 ).

8. Using the new oor-plate supports as a guide,

drill 3 holes (3/8-inch diameter) into each oor

plate ( Figure 6 ).

Important: Drill only the front 2 holes on the

new oor-plate supports and the farthest,

rear hole; as shown in Figure 6 .

g038352

Figure 6

1. Do not drill this hole.

2. Front of the machine

9. Loosely attach the left and right cab supports

to the machine using the hex-head bolts (3/8 x

1-1/4 inch), washers (3/8 inch), and ange nuts

(3/8 inch) as shown in Figure 7 .

Note: Do not tighten the bolts at this time.

g037135

Figure 7

1. Hex-head bolt (3/8 x 1-1/4

inch)

3. Flange nut (3/8 inch)

2. Cab support 4. W asher (3/8 inch)

Installing the Cab

Parts needed for this procedure:

Cab frame

Back foam seal

Back foam seal carpet

Flange-head bolt (5/16 x 1-1/4 inches)

Flange nut (5/16 inch)

Flat washer (5/16 inch)

Support plate

Right, front foam seal

Left, front foam seal

Upper , rear foam seal

2 Foam seal

Hex-head bolt (3/8 x 1-1/4 inches)

Flange nut (3/8 inch)

W asher (3/8 inch)

Procedure

1. Remove the backing from the back foam seal

and attach the seal to the machine as shown

in Figure 8 .

Important: Ensure that the underside of the

back foam seal with the adhesive faces the

top of the rail surface.

g035251

Figure 8

1. Back foam seal

2. Remove the 3 screws and 3 nuts securing the

left handhold, and remove it ( Figure 9 ).

g037177

Figure 9

1. Handhold

3. Install the front sealing foam if it is not already

installed (Figure 10 ).

Note: Ensure that you install the front sealing

foam onto the cab before you install the cab

onto the machine.

g038337

Figure 10

1. Front sealing foam

4. Lift the cab frame using the lift points and place

it on the machine ( Figure 1 1 ).

g037103

Figure 1 1

1. Lift points

5. Secure the sides of the cab frame to the machine

using 6 hex-head bolts (3/8 x 1-1/4 inches), 6

washers (3/8 inch), and 6 ange nuts (3/8 inch)

as shown in Figure 12 .

Note: T orque the hex-head bolts (3/8 x 1-1/4

inches) to 58 N∙m (43 ft-lb).

g037137

Figure 12

1. Hex-head bolt (3/8 x 1-1/4

inches)

3. Flange nut (3/8 inch)

2. W asher (3/8 inch)

6. Secure the back of the cab frame to the left and

right supports using 4 ange-head bolts (5/16 x

1-1/4 inches), 2 support plates, 4 at washers,

and 4 ange nuts (5/16 inch) as shown in Figure

13 .

Note: T orque the bolts to 34 N∙m (25 ft-lb).

g035253

Figure 13

1. Flange-head bolt (5/16 x

1-1/4 inches)

3. Flat washer

2. Support plate 4. Flange nut (5/16 inch)

7. T ighten the left and right supports, and torque

the bolts to 58 N∙m (43 ft-lb) as shown in Figure

8. Install the previously removed left handhold

using the 3 screws and 3 nuts ( Figure 9 ).

9. Install the upper , rear foam seal ( Figure 14 ).

g038338

Figure 14

1. Upper , rear foam seal

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