Toro 04063 Bedienungsanleitung

FormNo.3415-336RevA

LEDLightKit

SerialNumber400000000andAfterGreensmaster®800,1000,

1600,Flex™1820/2120,andeFlex®1820/2120SeriesMower

ModelNo.04063

ModelNo.04064

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemical

orchemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orreproductiveharm.

Usetheappropriatemodelforyourmachineas

follows:

•ModelNo.04063—Greensmaster®800,1000,

and1600seriesmachines

•ModelNo.04064—Greensmaster®Flex

1820/2120oreFlex1820/2120seriesmachines

Note:Determinetheleft,right,front,andbacksides

ofthemachinefromthenormaloperatingposition.

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Preparethemachine.

2Nopartsrequired–Removethecontrol-panelcover(1820

or2120seriesmachines).

LEDlightassembly2

Lightmount2

Flange-headbolt(3/8inch)4

3Flangenut(3/8inch)2

Assemblethelightmountstothe800,

1000,and1600seriesmachine.

LEDlightassembly2

Lightmount2

Mountplate1

Flange-headbolt(3/8inch)1

Flange-headbolt(5/16x1inch)1

Flange-headbolt(5/16x1-1/2inches)4

Flangelocknut(5/16inch)4

Flangenut(3/8inch)1

Flangenut(5/16inch)1

Washer4

Assemblethelightmountstothe1820

or2120seriesmachine.

5Wireharness2Assemblethewireharnessestothe

machine.

62-positionrockerswitch1Installthelightswitch.

7Cabletie10Installthecableties.

8Nopartsrequired–Finishthelightkitinstallation.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3415-336*A

PreparingtheMachine

NoPartsRequired

DisconnectingtheSpark-Plug

Wire

800,1000,and1600SeriesMachines

1.Ensurethatthereel-driveleverisinthe

DISENGAGEposition;refertotheOperator’s

Manual.

2.Movethemachinetoalevelsurfaceandset

thetraction-drivelevertotheNEUTRALposition;

refertotheOperator’sManual.

3.SetthethrottlecontroltotheSLOWpositionand

pushtheOn-OffswitchtotheOFFposition;refer

totheOperator’sManual.

4.Engagetheservicebrakeandholdinplacewith

theparking-brakeknob;refertotheOperator’s

Manual.

5.Removethespark-plugwirefromtheterminalof

thesparkplug(Figure1).

g032966

Figure1

1.Spark-plugwire

DisconnectingtheSpark-Plug

Wire

Flex1820and2120SeriesMachines

1.Ensurethetractionandreeldriveengagement

leverisintheDISENGAGEposition;refertothe

Operator’sManual.

2.Movethemachinetoalevelsurfaceandset

thetractionandreeldriveengagementleverto

theNEUTRALposition;refertotheOperator’s

Manual.

3.SetthethrottlecontroltotheSLOWpositionand

pushtheOn-OffswitchtotheOFFposition;refer

totheOperator’sManual.

4.Pulltheservicebrakeleverbackandholdin

placewiththeparking-brakelatch;refertothe

Operator’sManual.

5.Removethespark-plugwirefromtheterminalof

thesparkplug(Figure1).

DisconnectingtheBattery

eFlex1820and2120SeriesMachines

1.Ensurethetractionandreeldriveengagement

leverisintheDISENGAGEposition;refertothe

Operator’sManual.

2.Movethemachinetoalevelsurfaceandset

thetractionandreeldriveengagementleverto

theNEUTRALposition;refertotheOperator’s

Manual.

3.RotatethekeyswitchtotheOFFposition;refer

totheOperator’sManual.

4.Pulltheservicebrakeleverbackandholdin

placewiththeparkingbrakelatch;refertothe

Operator’sManual

5.Wait10to15minutesforthemotorcapacitors

todischarge.

6.DisconnecttheT-handleconnectorofthebattery

adapterwireharnessfromtheP04connectorof

thebatterywireharness(Figure2).

g210482

Figure2

1.P04T-handleconnector

(batteryadapterwire

harness)

2.P04connector(battery

wireharness)

Removingthe

Control-PanelCover

1820or2120SeriesMachines

NoPartsRequired

Procedure

1.Removethe4ange-headscrews(1/4x1/2

inch)thatsecurethecontrol-panelcovertothe

supportbracketofthehandlebar(Figure3).

g032757

Figure3

1.Control-panelcover3.Supportbracket(handle

bar)

2.Flange-headscrew(1/4x

1/2inch)

2.Movethecontrolpanelcoverupandforward

fromthecontrolpanel,andremovethecover

fromthemachine(Figure3).

Note:Retaintheange-headscrewsand

control-panelcoverforassemblyinInstallingthe

Control-PanelCover(page14).

AssemblingtheLight

Mountstothe800,1000,

and1600SeriesMachine

Partsneededforthisprocedure:

2LEDlightassembly

2Lightmount

4Flange-headbolt(3/8inch)

2Flangenut(3/8inch)

Procedure

1.Removeanddiscardtheboltfromtheupper

frameofbothsideplatesasshowninFigure4.

g210479

Figure4

1.Bolt

2.Loosentheboltsontherightreeldrivecover,

thenraisethecover(Figure5).

Important:Loosen,butdonotremovethe

bolts.

Note:Raisingthecoverwillallowyoutousea

wrenchtotightentheboltthatisclosesttothe

cover.

g207878

Figure5

1.Bolt—loosen

3.Use4ange-headbolts(3/8inch)and2ange

nuts(3/8inch)tosecurethelightmountstoboth

sideplates(Figure6).

Note:Ensuethatthethrottlecableisrouted

behindthelightmount.

g206126

Figure6

1.Flange-headbolt(3/8

inch)

3.Flangenut(3/8inch)

2.Lightmount

4.RemovethenutandthewasherfromeachLED

lightassembly,thenusethenutandthewasher

tosecuretheLEDlightstoeachlightmount

(Figure7).

g200656

Figure7

1.LEDlight3.Washer

2.Lightmount4.Nut

AssemblingtheLight

Mountstothe1820or2120

SeriesMachine

Partsneededforthisprocedure:

2LEDlightassembly

2Lightmount

1Mountplate

1Flange-headbolt(3/8inch)

1Flange-headbolt(5/16x1inch)

4Flange-headbolt(5/16x1-1/2inches)

4Flangelocknut(5/16inch)

1Flangenut(3/8inch)

1Flangenut(5/16inch)

4Washer

Procedure

1.Use2ange-headbolts(5/16x1-1/2inches),2

washers,and2angenuts(5/16inch)tosecure

themountplatetotheleftsideplate(Figure8

orFigure9).

•Flex/eFlex1820machines:positionthe

mountplatetotheoutsideoftheleftside

plate(Figure8).

•Flex/eFlex2120machines:positionthe

mountplatetotheinsideoftheleftside

plate(Figure9).

g210476

Figure8

Flex/eFlex1820MachineShown

1.Flangelocknut(5/16inch)4.Flange-headbolt(5/16x

1-1/2inches)

2.Mountplate5.Leftsideplate

3.Washer

g200371

Figure9

Flex/eFlex2120MachineShown

1.Flangelocknut(5/16inch)4.Flange-headbolt(5/16x

1-1/2inches)

2.Mountplate5.Leftsideplate

3.Washer

2.Use1ange-headbolt(3/8inch),1ange-head

bolt(5/16x1inch),1angenut(3/8inch),and

1angenut(5/16inch)tosecurealightmount

tothemountplate(Figure10).

g206120

Figure10

Flex/eFlex2120MachineShown

1.Lightmount4.Flangenut(5/16inch)

2.Flange-headbolt(5/16x

1inch)

5.Flangenut(3/8inch)

3.Flange-headbolt(3/8

inch)

3.Use2ange-headbolts(5/16x1-1/2inches),2

washers,and2angenuts(5/16inch)tosecure

alightmounttotherightdrivehousing(Figure

11).

g206121

Figure11

1.Flange-headbolt(5/16x

1-1/2inch)

4.Lightmount

2.Washer5.Flangelocknut(5/16inch)

3.Drivehousing

4.RemovethenutandthewasherfromeachLED

lightassembly,thenusethenutandthewasher

tosecuretheLEDlightstoeachlightmount

(Figure12).

g200370

Figure12

1.LEDlight3.Washer

2.Lightmount4.Nut

AssemblingtheWire

HarnessestotheMachine

Partsneededforthisprocedure:

2Wireharness

AttachingtheWireHarnessesto

theLEDLights

1.Connectthe2-pinconnectoroftheLEDlightinto

the2-socketconnectoroftheLEDlightharness

(Figure13).

Ensurethattheconnectorsarefullyseated

andthelatchoftheconnectorssnaptogether

securely.

g200657

Figure13

1.2-socketconnector(wire

harness)

2.2-pinconnector(LEDlight)

2.Repeatstep1fortheotherwireharnessand

LEDlight.

RoutingtheWireHarness

Routethewireharnessesdowneachlightmountand

upeachhandleasshowninFigure14.

Note:Ensurethatthewireharnessesarerouted

belowthedifferentialaxleshaft(Figure15).

g210745

Figure14

800,1000,and1600SeriesMachineshown

1.Wireharness

g210746

Figure15

800,1000,and1600SeriesMachineshown

1.Wireharness2.Differentialaxleshaft

ConnectingtheLEDLightWire

HarnessestotheMachineWire

Harness

800,1000,and1600SeriesMachines

Note:PerformthefollowingstepsfortheLEDlight

wireharnessesonbothsidesofthemachine.

1.Atthebackoftheconsole,removetheplug

fromthe2-socketconnectorofthemachinewire

harness(Figure16).

g206149

Figure16

Leftsideofthemachineshown

1.2-socketconnector(wire

harness—machine)

3.2-pinconnector(wire

harness—LEDlightkit)

2.Plug4.Console

2.Connectthe2-pinconnectoroftheLEDlight

wireharnesstothe2-socketconnectorofthe

machinewireharness(Figure16).

Ensurethattheconnectorsarefullyseated

andthelatchoftheconnectorssnaptogether

securely.

3.Performthepreviousstepsforthewireharness

ontheothersideofthemachine(Figure17).

g210747

Figure17

1.Wireharness—LEDlight

kit

3.Installed2-pinconnector

and2-socketconnector

2.Wireharness—machine

ConnectingtheLEDLightWire

HarnessestotheMachineWire

Harness

Flex1820and2120SeriesMachines

Note:PerformthefollowingstepsfortheLEDlight

wireharnessesonbothsidesofthemachine.

1.Atthefrontoftheconsole,removetheplug

fromthe2-socketconnectorofthemachinewire

harness(Figure18).

g210534

Figure18

Leftsideofthemachineshown

1.2-pinconnector(wire

harness—LEDlightkit)

3.2-socketconnector(wire

harness—machine)

2.Plug

2.Connectthe2-pinconnectoroftheLEDlight

wireharnesstothe2-socketconnectorofthe

machinewireharness(Figure18).

Ensurethattheconnectorsarefullyseated

andthelatchoftheconnectorssnaptogether

securely.

3.Performthepreviousstepsforthewireharness

ontheothersideofthemachine(Figure19).

g210792

Figure19

1.Installed2-pinconnector(wireharness—LEDlightkit)

ConnectingtheLEDLightWire

HarnessestotheMachineWire

Harness

eFlex1820and2120SeriesMachines

Note:PerformthefollowingstepsfortheLEDlight

wireharnessesonbothsidesofthemachine.

1.Atthefrontoftheconsole,removetheplug

fromthe2-socketconnectorofthemachinewire

harness(Figure20).

g210537

Figure20

Leftsideofthemachineshown

1.2-pinconnector(wire

harness—LEDlightkit)

3.2-socketconnector(wire

harness—machine)

2.Plug

2.Connectthe2-pinconnectoroftheLEDlight

wireharnesstothe2-socketconnectorofthe

machinewireharness(Figure20).

Ensurethattheconnectorsarefullyseated

andthelatchoftheconnectorssnaptogether

securely.

3.Performthepreviousstepsforthewireharness

ontheothersideofthemachine(Figure21).

g210792

Figure21

1.Installed2-pinconnector(wireharness—LEDlightkit)

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