Toro 31213 Bedienungsanleitung

FormNo.3428-559RevA

60inBlowerKit

Groundsmaster®360and7200SeriesTrippleBaggerHopper

ModelNo.31213—SerialNo.402620001andUp

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

UseofthisproductmaycauseexposuretochemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orotherreproductiveharm.

Safety

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal133-8061

133-8061

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3428-559*A

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Preparethemachine.

2Doublepulleyassembly1Installthepulleyassembly.

3Nopartsrequired–Removetheexistinganti-scalproller

andbracket(for60-inchdecksonly).

Blowerhinge1

Metaltemplate1

Bolt(3/8x1inch)3or4

4Locknut(3/8inch)3or4

Installtheblowerhinge.

Blowerbelt1

5Spring1

Routetheblowerbeltintotheblower

assembly.

6Blowerassembly1Installtheblowerassembly.

Beltcover1

Bolt(1/2x2-1/2inches)1

7Nut(1/2inch)1

Installthebeltcoverandbolt.

Frontguard1

Backguard1

Bolt(1/4x5/8inch)6

8Nut(1/4inch)1

Installtheblowerguards.

Latchbracketassembly1

Bolt(3/8x2-1/2inches)2

Nut(3/8inch)2

Latchbracketstrap1

Screw(#10x1/2inch)2

Nut(#10)2

Installthetubelatch.

Beltcoverbracket1

Carriagebolt(1/4x3/4inch)2

10Locknut(1/4inch)2

Installthenewbeltcoverbracketupon

removalofthekit(formodel31212

only).

11Throttlestop1Installthethrottlestop.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

PreparingtheMachine

NoPartsRequired

Procedure

Performthefollowingproceduretopreparethemower

forattachingtheblowerandnishingkit.

1.Parkthemachineonalevelsurface,disengage

thePTO,movethemotion-controlleverstothe

NEUTRAL-LOCKposition,andengagetheparking

brake.

2.TurnthekeyswitchtotheOFFposition,remove

thekey,andwaitforallmovementtostopbefore

leavingtheoperatingposition.

3.Repairallbentordamagedareasonthemower

deckandreplaceanymissingparts.

4.Cleananydebrisoffthedeckorrearpartofthe

mowertoeaseinstallation.

InstallingthePulley

Assembly

Partsneededforthisprocedure:

1Doublepulleyassembly

Procedure

1.Lowerthemowerdecktothelowestheight-of-cut

position.

2.Removetherightbeltcover(Figure1).

g034074

Figure1

1.Knob2.Rightbeltcover

3.Removethemower-deckbeltfromtheright

pulley.

Note:Retaintherightbeltcover,knob,andbelt

forlateruseifyouremovethebaggerblower

andpulley.

4.Placeablockundertherightbladespindle,

locatedunderthemowerdeck,beforeremoving

therightmowerdeckpulley(Figure2).

Note:Thispreventsthespindlecomponents

fromdroppingdownwhenyouremovethepulley

nut.

5.Removetheexistingpulleynut,washer,and

pulley(Figure2).Savethesecomponentsfor

lateruse.

6.Installthenewdoublepulleyontothespindle

andsecureitwiththepreviouslyremoved

washerandpulleynut(Figure2).Torquethenut

to176to203N∙m(130to150ft-lb).

7.Afterthenewpulleyassemblyisinposition,

installthemowerdeckbeltontothelowerpulley.

g033896

Figure2

1.Pulleynut3.Doublepulleyassembly

2.Washer4.Mowerdeck

RemovingtheExisting

Anti-ScalpRollerand

Bracket

(For60-inchDecksOnly)

NoPartsRequired

Procedure

1.Cleantheareaaroundtheright,rearanti-scalp

wheel.

2.Removetheanti-scalprollerfromthebracket

bylooseningandremovingtheangenut(3/8

inch)andaxlebolt(3/8x4-1/2inch)asshown

inFigure3.

3.Removethe3carriagebolts(3/8x3/4inch)and

angenuts(3/8inch)securingthebrackettothe

mower(Figure3).

Note:Saveallhardwareforlateruse.

g003313

Figure3

1.Anti-scalproller4.Carriagebolt(3/8x3/4

inch)

2.Anti-scalpbracket5.Flangenut(3/8inch)

3.Bolt(3/8x4-1/2inch)6.Mowerdeck

InstallingtheBlowerHinge

Partsneededforthisprocedure:

1Blowerhinge

1Metaltemplate

3or4Bolt(3/8x1inch)

3or4Locknut(3/8inch)

Procedure

Model31212

1.Installthemetaltemplatetothemowerdeck

withthepreviouslyremovedcarriageboltsand

nutsusingtheexistingholesinthemowerdeck

(Figure4).

Note:Makesurethatthecarriageboltsand

nutsaretightandthatthetemplateistight

againstthemowerdeck.

2.Centerpunchthenewmowerdeckhole

locationsusingthe4holesinthetemplate

(Figure4).

3.Removethemetaltemplateanddrill4pilotholes

(1/8inch)withasharpdrillbit(Figure4).

4.Drill4holes(13/32inch)intothepilotholeswith

asharpdrillbit(Figure4).

g033910

Figure4

1.Mowerdeck4.Templatelocationon

mowerdeck

2.Drillthe4holes(13/32

inch)here.

5.Nuts

3.Templatewiththenumber

72init

6.Carriagebolt

5.Installthenewblowerhingewith4bolts(3/8x1

inch)and4locknuts(3/8inch)usingthedrilled

holes(Figure5).

g033908

Figure5

1.Mowerdeck4.Blowerhinge

2.Bolt(3/8x1inch)5.Drilledholes

3.Locknut(3/8inch)

Model31213

1.Installthemetaltemplatetothemowerdeck

withthepreviouslyremovedcarriageboltsand

nutsusingtheexistingholesinthemowerdeck

(Figure6).

Note:Makesurethatthecarriageboltsand

nutsaretightandthatthetemplateistight

againstthemowerdeck.

2.Centerpunchthenewmowerdeckhole

locationsusingthe3holesinthetemplate

(Figure6).

3.Removethemetaltemplateanddrill3pilotholes

(1/8inch)withasharpdrillbit(Figure6).

4.Drill3holes(13/32inch)holesintothepilot

holeswithasharpdrillbit(Figure6).

g011122

Figure6

1.Mowerdeck4.Templatelocationon

mowerdeck

2.Drill3pilotholes(1/8inch)

here.

5.Nut

3.Templatewiththenumber

60init

6.Carriagebolt

5.Installthenewblowerhingewith3bolts(3/8x1

inch)and3locknuts(3/8inch)usingthedrilled

holes(Figure7).

6.Installtheanti-scalprollertotheblowerhinge

withthepreviouslyremovedaxlebolt(3/8x

4-1/2inches),spacer,bushing,andangenut

(3/8inch);refertoFigure7.

g011056

Figure7

1.Mowerdeck4.Bolt(3/8x4-1/2

inch)

7.Bushing

2.Bolt(3/8x1

inch)

5.Spacer8.Blowerhinge

assembly

3.Locknut(3/8

inch)

6.Anti-scalproller9.Drilledholes

RoutingtheBlowerBelt

intotheBlowerAssembly

Partsneededforthisprocedure:

1Blowerbelt

1Spring

Procedure

1.Ifpresent,cuttheexistingbeltcoverbracket

sothatitisushwiththeedgeofthetopdeck

assembly;refertoFigure8.

Note:Removeanysharpedges.

Note:Uponremovalofthiskit,installthenew

coverbracket;referto10InstallingtheNewBelt

CoverBracketUponRemovaloftheKit(page

11).

g033986

Figure8

1.Existingbracket2.Edgeoftopdeckassembly

(cutexistingbracketush

withthis)

2.Installthebeltaroundtheblowerpulley(Figure

9).

3.Installthespringtotheidlerarmandthepegon

theblowerassembly(Figure9).

g003398

Figure9

1.Idlerpulley4.Peg

2.Mowerdeckpulley5.Belt

3.Spring6.Blowerpulley

InstallingtheBlower

Assembly

Partsneededforthisprocedure:

1Blowerassembly

Procedure

WARNING

Anuncovereddischargeopeningcouldallow

themowertothrowobjectstowardyouor

bystanders,resultinginseriousinjury.Also,

contactwiththebladecouldoccur.

•Neveroperatethelawnmowerunlessyou

installacoverplate,amulchplate,ora

grasschuteandcatcher.

•Makesurethatthegrassdeectoris

installedwhenyouremovethegrasschute

andcatcher.

1.Removethesidedischargechutefromthe

mowerdeck(Figure10).

g002519

Figure10

1.Bolt5.Springinstalled

2.Spacer6.Grassdeector

3.Locknut7.L-endofspring;place

itbehindthedeckedge

beforeinstallingthebolt.

4.Spring8.J-hookendofspring

2.Slidetheblowerassemblypegintothepivot

hole(Figure11).

g011124

Figure11

Model31213shown

1.Blowerassembly3.Pivothole

2.Mowerdeck4.Blowerassemblypeg

3.Closetheblowerassemblytoseeifthelatches

areadjustedcorrectly.Loosenortightenthe

boltsothatthelatchesrmlyholdtheblower

assemblyagainstthemowerdeckbutcanbe

releasedbyhand(Figure12).

g011125

Figure12

Model31213shown

1.Latch3.Blowerassembly

2.Bolt

4.InstallthespringasshowninFigure13.

Note:Makesurethatthehooksareinthe

correctposition.

g011126

Figure13

1.Spring-loadedidlerpulley3.Longhookend

2.Shorthookend

5.Pullthespring-loadedidlerpulleybackand

routethebeltaroundthemowerdeckpulley.

Ensurethatthebeltisroutedaroundtheblower

pulleyscorrectly(Figure14).

g011127

Figure14

1.Mowerdeckpulley3.Blower

2.Spring-loadedIdlerpulley

6.Tightenthelatchbolts.

InstallingtheBeltCover

andBolt

Partsneededforthisprocedure:

1Beltcover

1Bolt(1/2x2-1/2inches)

1Nut(1/2inch)

Procedure

1.Lowerthemowerdecktothelowestheight-of-cut

position.

2.Installthenewbeltcoversothenotchesonboth

sidesgooverthebeltcoversupports(Figure

15andFigure16).

g034077

Figure15

Model31212

1.Beltcover3.Nut

2.Hairpinassembly

g011051

Figure16

Model31213

1.Knob3.Mowerdeck

2.Beltcover

3.Lowerthemowerdeckandinstallabolt(1/2x

2-1/2inches)andnut(1/2inch)intothe152mm

(6inch)height-of-cuthole(Figure17).

Note:Thispreventsdamagetothedouble

pulleywhenraisingthemowerdeckup.

g011183

Figure17

1.152mm(6inch)

height-of-cuthole

3.Bolt(1/2x2-1/2inches)

2.Nut(1/2inch)

InstallingtheBlower

Guards

Partsneededforthisprocedure:

1Frontguard

1Backguard

6Bolt(1/4x5/8inch)

1Nut(1/4inch)

Procedure

1.Installthefrontguardusing3boltsandanut

(1/4inch);referFigure18.

2.Installthebackguardusing3bolts(Figure18).

g034078

Figure18

1.Nut(1/4inch)3.Bolt(1/4x5/8inch)

2.Frontguard4.Backguard

InstallingtheTubeLatch

Partsneededforthisprocedure:

1Latchbracketassembly

2Bolt(3/8x2-1/2inches)

2Nut(3/8inch)

1Latchbracketstrap

2Screw(#10x1/2inch)

2Nut(#10)

Procedure

1.Installthelatchbracketassemblyontothe

blowerwith2boltsand2nuts(Figure19).

g033958

Figure19

1.Bolt(3/8x2–1/2inches)3.Nut(3/8inch)

2.Latchbracketassembly

2.Attachthelatch-bracketstraptothebracket

assemblywith2screws(#10x1/2inch)and2

nuts(#10);refertoFigure20.

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