Toro Z-Master Bedienungsanleitung

Operator’s Manual

IMPORTANT: Read this manual carefully. It contains information about your

safety and the safety of others. Also become familiar with the controls and

their proper use before you operate the product.

FORM NO. 3321–445

Z – Master

Collection System

for

OUT

FRONT Z – 48” MOWER

Model No. 79434– 891637 & Up

The Toro Company – 1998

Printed in USA

Introduction

We want you to be completely satisfied with your

new product, so feel free to contact your local

Authorized Service Dealer for help with service,

genuine replacement parts, or other information you

may require.

Whenever you contact your Authorized Service

Dealer or the factory, always know the model and

serial numbers of your product. These numbers will

help the Service Dealer or Service Representative

provide exact information about your specific

product. You will find the model and serial number

plate located in a unique place on the product as

shown below

1

1. Model

and Serial Number Plate

For your convenience, write the product model and

serial numbers in the space below.

Model No:

Serial No.

The warning system in this manual identifies

potential hazards and has special safety messages that

help you and others avoid personal injury, even death.

DANGER, WARNING and CAUTION are signal

words used to identify the level of hazard. However,

regardless of the hazard, be extremely careful.

DANGER signals an extreme hazard that will cause

serious injury or death if the recommended

precautions are not followed.

WARNING signals a hazard that may cause serious

injury or death if the recommended precautions are

not followed.

CAUTION signals a hazard that may cause minor or

moderate injury if the recommended precautions are

not followed.

Two other words are also used to highlight

information. “Important” calls attention to special

mechanical information and “Note” emphasizes

general information worthy of special attention.

The left and right side of the machine is determined

by sitting on the seat in the normal operator’s

position.

Contents

Page

Safety and Instruction Decals 2.

. . . . . . . . . . . . .

Installation 3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Loose Parts 3

. . . . . . . . . . . . . . . . . . . . . . . . .

Mower Preparation 5

. . . . . . . . . . . . . . . . . . .

Install Blower 6

. . . . . . . . . . . . . . . . . . . . . . .

Install Hopper 10

. . . . . . . . . . . . . . . . . . . . . . .

Install W

ire Harness

. . . . . . . . . . . . . . . . . .

Operation 13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating the Power Take Off (PTO) 13

. . . .

Dumping the Hopper 14

. . . . . . . . . . . . . . . . .

Tilting the Mower 14

. . . . . . . . . . . . . . . . . . .

Page

Recycler) Operation 16

. . . . . . . . . . . . . . . . . .

Bagging Tips 17

. . . . . . . . . . . . . . . . . . . . . . .

Maintenance 18

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service Interval Chart 18

. . . . . . . . . . . . . . . .

Cleaning Hopper Screens 18

. . . . . . . . . . . . . .

Replacing the Blower Belt 19

. . . . . . . . . . . . .

Cleaning the Hopper Full Sensor 19

. . . . . . . .

Greasing and Lubrication 20

. . . . . . . . . . . . . .

Storage 20

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 21

. . . . . . . . . . . . . . . . . . . . . . . . .

Safety

and Instruction Decals

Safety decals and instructions are easily visible to the operator and are located near

any area of potential danger. Replace any decal that is damaged or lost.

  

  

Installation

Loose

Parts

Note: Use the chart below to identify parts used for assembly when unit is to be installed on traction unit.

DESCRIPTION QTY. USE

Bagger baf

fle–left

Bagger baf

fle–right

Discharge baf

fle–left

Discharge baf

fle–right

Carriage bolt 5/16”–18 x 3/4” (19 mm)

Locknut 5/16”–18

Chute latch

Screw 10–24 x 1/2” (13 mm)

Locknut 10–24

Locking pin 3/8 x 6” (152 mm)

Spring

Spring bracket

Chute bumper

Bolt 1/4–20 x 3/4” (19 mm)

Flange locknut 1/4–20

Install baf

fles, latch and bumper to mower

Blower assembly

Carriage bolt 3/8–16 x 1” (26 mm)

Bolt 3/8–16 x 2-3/4” (70 mm)

Idler assembly

Spacer

asher 3/8” x 7/8” (9 x 22 mm)

Flange locknut 3/8–16

Spring

Bolt 5/16–18 x 1-1/4” (32 mm)

Nut 5/16–18

Flange locknut 5/16–18

Interlock switch bracket assembly

Bolt 3/8–16 x 3/4” (19 mm)

Install blower, idler and switch assemblies to

traction unit

Installation

DESCRIPTION USEQTY.

O Pulley

Key

Square head set-screw 5/16–18 x 1/2” (13 mm)

Blower belt

Thread lock

Install PT

O drive pulley to PT

O gearbox

Blower

Blower outlet chute

Bolt 5/16–18 x 5” (127 mm)

Flange locknut 5/16–18

Guide strap

Bolt 1/4–20 x 3/4 (19 mm)

Flange locknut 1/4–20

Assemble blower and outlet chute

Bumper

ilt brackets

Bolt 3/8–16 x 1” (26 mm)

Flange locknut 3/8–16

Bolt 1/2–13 x 2-3/4” (70 mm)

Bolt 1/2–13 x 1-1/4” (32 mm)

Locknut 1/2–13

Gas spring

Safety clip

Ball stud

Locknut 5/16–18

Draw latch

Washer 1/2” (13 mm)

Bolt 1/2–13 x 1” (26 mm)

Hopper assembly

Clevis pin 1/2 x 1-1/2” (38 mm)

Hairpin cotter–large

Install bumper and gas spring to traction unit

Wire harness

Cable ties–8 large, 4 small

Buzzer

Install wire harness and buzzer

Clevis pin 3/8 x 1” (26 mm)

Hairpin cotter–small

Lockout for blower belt when Recycler



installed

Operator’

s Manual

Parts Catalog

Read before operating

Ordering parts

Installation

Mower

Preparation

Remove RecyclerBaffles

1. Tilt mower into the vertical position, refer to;

Tilting the Mower, page 14.

2. Remove locknuts, carriage bolts and the

Recyclerbaffles from the mower (Fig. 1).

Note: Save all hardware for use when

installing Recycler

baffles.

m-3562

Figure

1. Recycler

baf

fle

Carriage bolt

3. Locknut

Install Bagger and Discharge Baffles,

Latch and Spring

1. Locate the left and right bagger baffles inside the

mower and secure with (6) 5/16–18 x 3/4”

(19 mm) carriage bolts, through from the bottom

of mower, and (6) 5/16” locknuts (Fig. 2).

2. Locate the left and right discharge baf

fles inside

the mower and secure with (4) 5/16–18 x 3/4”

(19 mm) carriage bolts, through from the bottom

and inside of mower, and (4) 5/16”

locknut.(Fig. 2).

3. Mount latch on chute and hold against rear of

mower. If holes are not drilled, mark, center

punch and drill two 17/64” (7 mm) holes in

mower for latch.(Fig. 2).

Note: The mounting holes on the latch are

slotted. Ensure that you slide the latch

as far forward as possible.

4. Locate the latch on top of the mower and secure

with (2) 10–24 x 1/2” (13 mm) screws, through

from the bottom of mower, and (2) 10–24

locknut (Fig. 2).

m-3968

Figure 2

1. Bagger

baf

fle

Locknut 3/8”

Carriage bolt

5/16–18 x 3/4” (19 mm)

Discharge baf

fle

5. Latch

Screw 10–24 x 1/2”

(13 mm)

Locknut 10–24

5. Attach spring bracket below traction unit control

plate with existing rear center bolt, down from

the top, and locknut (Fig. 3). Hook chute spring

into bracket

3m-3965

Figure 3

1. Spring

bracket

Existing bolt

Existing locknut

4. Spring

Installation

Install

Blower

For ease in performing the following steps, block the

right drive wheel, raise the rear of the traction unit,

minimum 16” (406 mm) under rear of engine carrier

frame, and block with jack stands, and remove the

left drive wheel.

Install PTO (Power Take Off) Pulley

Note: On 25 hp models only, remove the oil

filter if necessary to provide clearance

when installing the pulley.

1. Apply thread lock to (2) pulley setscrews

(Fig. 4).

Note: Before installing drive pulley, bend

R–clamp holding fuel line on engine

up, to provide pulley clearance.

2. Slide key and pulley, with setscrews toward

gearbox, onto PTO gearbox rear output shaft

(Fig. 4). Do not tighten (2) setscrews at this

time.

3. Place blower drive belt around PTO pulley.

m-3538

Figure 4

1. Pulley

2. Key 3. Gearbox

rear shaft

4. Setscrew

Assemble Blower

4. Place impeller chute above blower opening with

flanges outside blower housing. Secure to

blower with (2) 5/16–18 x 5” (127 mm) bolts

and 5/16–18 flange locknuts (not shown)

(Fig. 5).

Installation

m–3540

Figure 5

1. Chute

2. Blower

housing

Bolt 5/16–18 x 5”

(127 mm)

Flange locknut 5/16–18

5. Place guide (3) strap outside blower opening

with upset toward blower opening and against

flared flange (Fig. 6).

IMPORTANT: The guide straps should be

pulled snug against the flared flange of the

blower housing.

6. Secure each strap to blower housing with 1/4–20

x 3/4” (19 mm) bolt, through from inside

housing, and 1/4-20 flange locknut (Fig. 6).

m–3967

Figure 6

1. Blower

housing

Guide strap

Bolt 1/4-20 x 3/4” (19 mm)

Flange locknut 1/4-20

Mount Blower and Idler Assemblies

Note: It may be convenient to loosen, not

remove, parking brake switch and

hydraulic oil filter brackets to ease

installation.

7. Slide blower\chute assembly up from bottom of

the machine and place against traction unit frame

(Fig. 7).

8. Place blower drive belt around PTO and blower

pulleys before bolting blower assembly to

traction unit frame (Fig. 8).

9. Install 3/8–16 x 1” (25 mm) carriage bolt in

lower right hole of rear blower flange. Secure

with a 3/8–16 flange locknut (Fig. 7).

10. Install 3/8–16 x 2-3/4” (70 mm) bolt through

lower left hole of blower rear flange (Fig. 7).

11. Slide spacer, idler assembly and 3/8” (9.5 mm)

washer onto bolt and secure with 3/8–16 flange

locknut (Fig. 7).

12. Thread 5/16–18 nut onto 5/16–18 x 1-1/4”

(32 mm) spring mount bolt and place into lower

frame hole. Secure with 5/16–18 locknut

(Fig. 7).

13. Hook spring over bolt and stretch to hook on

arm of idler assembly (Fig. 7).

14. Hold switch bracket assembly to back side of

frame cross member. Insert 3/8–16 x 3/4”

(19 mm) bolt, from inside impeller chute,

through chute, frame and switch bracket. Secure

with 3/8–16 locknut (Fig. 7).

15. Tighten all mounting hardware securely.

Installation

m-3539

Figure 7

1. Blower

assembly

Carriage bolt 3/8–16 x 1”

(25 mm)

Flange locknut 3/8–16

Bolt 3/8–16 x 2-3/4”

(70 mm)

5. Spacer

Idler assembly

7. W

asher3/8” (9.5 mm)

Bolt 5/16–18 x 1-1/4”

(32 mm)

Nut 5/16–18

10.

Locknut 5/16–18

11. Spring

12.

Switch assembly

13. Bolt

3/8–16 x

3/4” (19 mm)

16. Using blower belt as a guide slide the PTO

pulley, in or out on gearbox shaft, to align with

blower pulley.

17. Torque setscrews to 15–18 ft.-lbs. (20–24 Nm)

18. Pull down on idler assembly, place belt above

idler pulley and release tension Use a straight

edge to check for belt alignment.

m-3550

Figure 8

1. PTO

pulley

Blower pulley

3. Belt

4. Setscrew

19. Push up and hold the spring loaded idler arm,

behind blower, to relax pressure on blower belt

(Fig. 9).

20. If holes do not align, mark the idler arm hole

location onto the frame member. Center punch

and drill a 13/32” (11 mm) hole for the clevis pin

(Fig. 9).

m–3807

Figure 9

1. Idler

arm

2. Frame 3.

Mark and drill hole 13/32”

1 mm)

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