Toro 03698 Bedienungsanleitung

FormNo.3402-461RevA

8or11-BladeDPACuttingUnit

Reelmaster®6000-DSeriesTractionUnit

ModelNo.03698—SerialNo.316000001andUp

ModelNo.03699—SerialNo.316000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3402-461*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

ThisproductcomplieswithallrelevantEuropeandirectives.

Fordetails,pleaseseetheDeclarationofIncorporation(DOI)

atthebackofthispublication.

Introduction

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comforproduct

safetyandoperationtrainingmaterials,accessoryinformation,

helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Figure1identiesthelocationofthe

modelandserialnumbersontheproduct.Writethenumbers

inthespaceprovided.

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafety-alertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

Contents

Safety...........................................................................3

SafetyandInstructionalDecals.................................3

Setup............................................................................4

1InspectingtheCuttingUnit....................................4

2RemovingtheTipperAssemblies............................4

3MountingtheLiftBracketsandChains.....................5

4UsingtheKickstand..............................................6

5AdjustingtheRearShield.......................................7

6MountingtheCounterweights................................7

7InstallingtheCuttingUnits.....................................8

ProductOverview.........................................................10

Specications........................................................10

Attachments/Accessories........................................10

Operation....................................................................10

MakingAdjustments...............................................10

Height-of-CutChartTerms.....................................12

Height-of-CutChart...............................................14

Maintenance.................................................................18

LubricatingtheCuttingUnit....................................18

AdjustingtheReelBearings......................................18

ServicingtheBedknife............................................19

ServicingtheBedbar...............................................20

ServicingtheRoller.................................................22

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Safety

ThismachinehasbeendesignedinaccordancewithENISO

5395:2013.

Improperuseormaintenanceofthisequipmentcan

resultininjuryordeath.Toreducethepotentialfor

injuryordeath,complywiththefollowingsafety

instructions.

•Read,understand,andfollowallinstructionsinthe

tractionunitOperator’sManualbeforeoperatingthecutting

unit.

•Read,understand,andfollowallinstructionsinthis

Operator’sManualbeforeoperatingthecuttingunit.

•Neverallowchildrentooperatethetractionunitor

cuttingunits.Donotallowadultstooperatethetraction

unitorthecuttingunitswithoutproperinstruction.Only

trainedoperatorswhohavereadthisOperator’sManual

shouldoperatethecuttingunits.

•Neveroperatethecuttingunitswhentired,ill,orunder

theinuenceofdrugsoralcohol.

•Keepallshieldsandsafetydevicesinplace.Ifashield,a

safetydevice,oradecalisillegibleordamaged,repairor

replaceitbeforeresumingoperation.Also,tightenany

loosenuts,bolts,andscrewstoensurethatthecutting

unitisinsafeoperatingcondition.

•Wearappopriateclothing,includingeyeprotection;

substantial,slip-resistantfootwear;andhearing

protection.Wearingsafetyshoesandlongpantsis

advisableandrequiredbysomelocalordinancesand

insuranceregulations.Securelooseclothing.

•Tiebacklonghair.Donotwearjewelry.

•Removealldebrisorotherobjectsthatmightbepicked

upandthrownbythereelbladesofthecuttingunit.Keep

allbystandersawayfromtheworkingarea.

•Ifthecuttingbladesstrikeasolidobjectortheunit

vibratesabnormally,stopandshutofftheengine.Check

thecuttingunitfordamagedparts.Repairanydamage

beforestartingandoperatingthecuttingunit.

•Lowerthecuttingunitstotheground,settheparking

brake,shutofftheengine,andremovethekeyfrom

theignitionswitchwheneveryouleavethemachine

unattended.

•Besurethatthecuttingunitsareinsafeoperating

conditionbykeepingnuts,bolts,andscrewstight.

•Removethekeyfromtheswitchtopreventaccidental

startingoftheenginewhenservicing,adjusting,orstoring

themachine.

•Performonlythosemaintenanceinstructionsdescribedin

thismanual.Ifmajorrepairsareeverneededorassistance

isdesired,contactanAuthorizedToroDistributor.

•Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineToro

replacementpartsandaccessories.Replacementparts

andaccessoriesmadebyothermanufacturerscouldbe

dangerous,andsuchusecouldvoidtheproductwarranty.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

93–6688

1.Warning—readthe

Operator’sManualbefore

performingmaintenance.

2.Cuttinghazardofhandor

foot—shutofftheengine

andwaitforallmoving

partstostop.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Cuttingunit1Inspectthecuttingunit.

2Nopartsrequired–Removethetipperassemblies.

Liftchain5/7

Chainbracket5/7

U-bolt5/7

Nut10/14

Screw5/7

Washer5/7

Nut5/7

Mounttheliftbracketsandchains.

4Kickstand(suppliedwithtractionunit)1Usethekickstandwhentippingthe

cuttingunit.

5Nopartsrequired–Adjusttherearshield.

6Nopartsrequired–Mountthecounterweights.

LargeO-ring5/7

7Screw2Installthecuttingunits.

MediaandAdditionalParts

DescriptionQty.Use

PartsCatalog1

Operator'sManual1Reviewthematerialandsaveitinanappropriateplace.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

InspectingtheCuttingUnit

Partsneededforthisprocedure:

1Cuttingunit

Procedure

Removethecuttingunitfromtheboxanddothefollowing:

1.Checkeachendofthereelforgrease.

Note:Greaseshouldbevisibleinthereelbearings

andinternalsplinesofthereelshaft.

2.Ensurethatallnutsandboltsaresecurelytightened.

3.Makesurethatthecarrierframesuspensionoperates

freelyanddoesnotbindwhenmovedbackandforth.

RemovingtheTipper

Assemblies

NoPartsRequired

Procedure

Removethetipperassemblies(ifsoequipped)fromthe

number1,number2,andnumber3liftarmstoavoid

interferencewiththecarrierframesofthecuttingunits.

1.Removethelocknutandthewashersecuringthepivot

rodtothenumber2liftarm(Figure3).Removethe

pivotrodandspringfromtheliftarm.Repeatthe

procedureonthenumber1andnumber3liftarms.

Figure3

1.Pivotrod2.Tippersupportbracket

w/roller

Note:Thetipperbracketwiththerollerandthetipper

supportbracketsarenotrequiredwhenoperatingthe

DPAcuttingunits(Figure3).

2.Disconnecttheliftchainsfromthecuttingunits,if

attached.

MountingtheLiftBracketsand

Chains

Partsneededforthisprocedure:

5/7Liftchain

5/7Chainbracket

5/7U-bolt

10/14Nut

5/7Screw

5/7Washer

5/7Nut

Procedure

MountachainbrackettoeachliftarmwithaU-boltand2

nuts.Positionthebracketsasfollows:

Note:RefertoFigure4todeterminetheliftarmnumber

beingdescribed.

Figure4

1.Cuttingunit16.Cuttingunit6

2.Cuttingunit27.Cuttingunit7

3.Cuttingunit38.Reelmotor

4.Cuttingunit49.Weight

5.Cuttingunit5

1.Onliftarmnumbers1,4,and5,positionthechain

bracketsandU-bolts38.1cm(15inches)behindthe

centerlineofthepivotknuckle(Figure5).

2.Onliftarmnumbers1and5thebracketsshouldbe

rotatedtotheright10degreesfromvertical(Figure5).

3.Onliftarmnumber4thebracketshouldberotatedto

theleft10degreesfromvertical(Figure5).

g020546

Figure5

1.Liftarmnumber5=

38.1cm(15inches)

3.Liftarmnumbers1and5=

10degrees

2.Liftarmnumber4=

10degrees

4.Onliftarmnumbers2and3,positionthebracketsand

U-bolts38.1cm(15inches)behindthecenterlineof

thepivotknuckle(Figure6).

Note:Rotatethebrackets45degreestotheoutboard

sideofthemachine.

g020547

Figure6

1.Liftarmnumber

2=38.1cm

(15inches)

2.Liftarmnumber3=

45degrees

5.Onliftarmnumber6andnumber7,positionthe

bracketsandU-bolts36.8cm(14.5inches)behindthe

centerlineofthepivotknuckle(Figure7).

Note:Rotatethebrackets10degreestotheoutboard

sideofthemachine.

g020548

Figure7

1.Liftarmnumber

6=36.8cm

(14.5inches)

2.Liftarmnumber7=

10degrees

6.TightenalltheU-boltnutsto52to65N∙m(38to48

ft-lb).

7.Mountaliftchaintoeachchainbracketwithascrew,

awasher,andanut,positioningthemasshownin

Figure8.

Figure8

1.Liftchain2.Chainbracket

UsingtheKickstand

Partsneededforthisprocedure:

1Kickstand(suppliedwithtractionunit)

Procedure

Wheneverthecuttingunithastobetippedtoexposethe

bedknife/reel,propuptherearofthecuttingunitwiththe

kickstand(suppliedwiththetractionunit)tomakesurethat

thenutsonthebackendofthebedbaradjustingscrewsare

notrestingontheworksurface(Figure9).

Figure9

1.Kickstand

AdjustingtheRearShield

NoPartsRequired

Procedure

Undermostconditions,bestdispersionisattainedwhenthe

rearshieldisclosed(frontdischarge).Whenconditionsare

heavyorwet,therearshieldmaybeopened.

Toopentherearshield(Figure10),loosenthecapscrew

securingtheshieldtotheleftsideplate,rotatetheshieldto

theopenposition,andtightenthecapscrew .

Figure10

1.Rearshield2.Capscrew

MountingtheCounterweights

NoPartsRequired

Procedure

Allcuttingunitsareshippedwiththecounterweightmounted

totheleftendofthecuttingunit.Usethefollowingdiagram

todeterminethepositionofthecounterweightsandreel

motors.

Note:Sometractionunitshaveonly5cuttingunits.

Figure11

1.Cuttingunit16.Cuttingunit6

2.Cuttingunit27.Cuttingunit7

3.Cuttingunit38.Reelmotor

4.Cuttingunit49.Weight

5.Cuttingunit5

1.Oncuttingunitnumbers2,4,and6,removethe2

capscrewssecuringthecounterweighttotheleftend

ofthecuttingunit.

Note:Removethecounterweight(Figure12).

Figure12

1.Counterweight

2.Ontherightendofthecuttingunit,removetheplastic

plugfromthebearinghousing(Figure13).

3.Removethe2capscrewsfromtherightsideplate

(Figure13).

G003321

Figure13

1.Plasticplug2.Capscrew(2)

4.Installthecounterweighttotherightendofthecutting

unitwiththe2screwspreviouslyremoved.

5.Looselyinstallthe2reelmotormountingcapscrews

totheleftsideplateofthecuttingunit(Figure13).

InstallingtheCuttingUnits

Partsneededforthisprocedure:

5/7LargeO-ring

2Screw

Procedure

1.Insertathrustwasherontothehorizontalshaftofthe

pivotknuckleasshowninFigure14.

Figure14

1.Carrierframe4.Lynchpin

2.Pivotknuckle5.Steeringlockingpin

3.Lift-armsteeringplate

2.Insertthehorizontalshaftofthepivotknuckleintothe

mountingtubeofthecarrierframe(Figure14).

3.Securepivotknuckletocarrierframewithathrust

washer,aatwasher,andaange-headcapscrew

(Figure14).

4.Insertathrustwasherontotheverticalshaftofthe

pivotknuckle(Figure14).

5.Ifremoved,inserttheverticalshaftofthepivotknuckle

intothelift-armpivothub(Figure14).

6.Guidethepivotknuckleinplacebetweenthe2rubber

centeringbumpersintheundersideofthelift-arm

steeringplate.

7.Insertthelynchpinintothecrossholeonthe

pivot-knuckleshaft(Figure14).

8.Securetheliftarmchaintothecuttingunitchain

bracket(Figure15)withthesnapperpinasfollows:

•Oncuttingunitnumbers1,4,5,6,and7,useonly

6ofthechainlinks.

•Oncuttingunitnumbers2and3,useall7ofthe

chainlinks.

Figure15

1.Liftchain2.Snapperpin

9.Coatthesplineofthereelmotorwithcleangrease.

10.OilthereelmotorO-ringandinstallitontothemotor

ange.

11.Installthemotorbyrotatingitclockwisesothatthe

motorangesclearthecapscrews(Figure16).

12.Rotatethemotorcounterclockwiseuntiltheanges

encirclethecapscrewsandthentightenthecapscrews.

Important:Makesurethatthereelmotorhoses

arenottwisted,kinked,oratriskofbeingpinched.

Figure16

1.Reelmotor2.Capscrew

Note:Ifaxedcuttingunitpositionisrequired,

insertthesteeringlockingpinintothepivotknuckle

mountinghole(Figure14).

13.Hookthespringwirearoundthebottomofthesteering

lockingpin(Figure14).

ProductOverview

Specications

CuttingUnitWeight

8blade67kg(147lb)

11blade69kg(151lb)

Attachments/Accessories

AselectionofToro-approvedattachmentsandaccessoriesis

availableforusewiththemachinetoenhanceandexpand

itscapabilities.ContactyourAuthorizedServiceDealeror

Distributororgotowww.Toro.comforalistofallapproved

attachmentsandaccessories

Tobestprotectyourinvestmentandmaintainoptimal

performanceofyourToroequipment,countonTorogenuine

parts.Whenitcomestoreliability,Torodeliversreplacement

partsdesignedtotheexactengineeringspecicationofour

equipment.Forpeaceofmind,insistonTorogenuineparts.

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

MakingAdjustments

AdjustingtheBedknifetotheReel

Usethisproceduretosetthebedknifetothereelandtocheck

theconditionofthereelandbedknifeandtheirinteraction.

Aftercompletingthisprocedure,alwaystestthecutting

unitperformanceunderyoureldconditions.Youmay

needtomakefurtheradjustmentstoobtainoptimalcutting

performance.

Important:Donotovertightenthebedknifetothereel

oryouwilldamageit.

•Afterbacklappingthecuttingunitorgrindingthereel,you

mayneedtomowwiththecuttingunitforafewminutes

andthenperformthisproceduretoadjustthebedknifeto

thereelasthereelandbedknifeadjusttoeachother.

•Youmayneedadditionaladjustmentsiftheturfis

extremelydenseoryourcuttingheightisverylow.

Youwillneedthefollowingtoolstocompletethisprocedure:

•Shim,0.0508mm(0.002inch)—ToroPartNo.125-5611

•Cuttingperformancepaper—ToroPartNo.125-5610

1.Positionthecuttingunitonaat,levelworksurface.

Turnthebedbar-adjustingscrewscounterclockwise

toensurethatthebedbardoesnotcontactthereel

(Figure17).

Figure17

1.Bedbar-adjustingscrew

2.Tipthemowertoexposethebedknifeandthereel.

Important:Makesurethatthenutsontheback

endofthebedbar-adjustingscrewsarenotresting

ontheworksurface(Figure18).

Andere Handbücher für 03698

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Toro Rasenmäher Handbücher

Toro

Toro GrandStand Series Handbuch

Toro

Toro 72085 Wheel Horse 267H Bedienungsanleitung

Toro

Toro Proline 30138 Bedienungsanleitung

Toro

Toro LX Series 2006 Bedienungsanleitung

Toro

Toro Super Recycler 20384 Bedienungsanleitung

Toro

Toro Flex-Force Power System 21836 Bedienungsanleitung

Toro

Toro Recycler 20954 Bedienungsanleitung

Toro

Toro Super Recycler 20473 Bedienungsanleitung

Toro

Toro titan zx Bedienungsanleitung

Toro

Toro 44409 Bedienungsanleitung

Toro

Toro LT2240 Bedienungsanleitung

Toro

Toro 21083 Bedienungsanleitung

Toro

Toro 17-44HXLE Wheel Horse 71283 Bedienungsanleitung

Toro

Toro Recycler 20357 Bedienungsanleitung

Toro

Toro 30433 Bedienungsanleitung

Toro

Toro Super Recycler 21389 Bedienungsanleitung

Toro

Toro Recycler 145-1538 Bedienungsanleitung

Toro

Toro Z Master Commercial TURBO FORCE 3000 Series Bedienungsanleitung

Toro

Toro 30555 Bedienungsanleitung

Toro

Toro Recycler 21378 Bedienungsanleitung

Toro

Toro 31201 Bedienungsanleitung

Toro

Toro 22174 Bedienungsanleitung

Toro

Toro 74723 Bedienungsanleitung

Toro

Toro Lawn Striper Kit 20601 Bedienungsanleitung

Beliebte Rasenmäher Handbücher anderer Marken

RHINO

RHINO 1958 Bedienungsanleitung

Wolf Garten

Wolf Garten Compact plus 40 B Bedienungsanleitung

Cub Cadet

Cub Cadet LTX 1045 Bedienungsanleitung

Craftsman

Craftsman 917.378461 Bedienungsanleitung

GGP ITALY SPA

GGP ITALY SPA CR/CS 434 SERIES Bedienungsanleitung

Challenge

Challenge CH18V2 Betriebsanleitung

TALEN TOOLS

TALEN TOOLS AVR HGM30 Bedienungsanleitung

DEWEZE

DEWEZE ATM-725 Bedienungsanleitung

Weed Eater

Weed Eater 180083 Bedienungsanleitung

Husqvarna

Husqvarna Poulan Pro PP185A42 Bedienungsanleitung

Better Outdoor Products

Better Outdoor Products Quick Series Bedienungsanleitung

Cub Cadet

Cub Cadet 23HP Z-Force 60 Betriebsanleitung

MTD

MTD 795, 792, 791, 790 Bedienungsanleitung

Dennis

Dennis FT 610 Bedienungsanleitung

AIRFORCE

AIRFORCE F-15 Gen 3 Bedienungsanleitung

MTD

MTD 126-220-000 Bedienungsanleitung

Stihl

Stihl RMA 443 PV Bedienungsanleitung

Yard-Man

Yard-Man 3700-0 Bedienungsanleitung