Toro 03698 Bedienungsanleitung

FormNo.3402-461RevA

8or11-BladeDPACuttingUnit

Reelmaster®6000-DSeriesTractionUnit

ModelNo.03698—SerialNo.316000001andUp

ModelNo.03699—SerialNo.316000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3402-461*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

ThisproductcomplieswithallrelevantEuropeandirectives.

Fordetails,pleaseseetheDeclarationofIncorporation(DOI)

atthebackofthispublication.

Introduction

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comforproduct

safetyandoperationtrainingmaterials,accessoryinformation,

helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Figure1identiesthelocationofthe

modelandserialnumbersontheproduct.Writethenumbers

inthespaceprovided.

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafety-alertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

Contents

Safety...........................................................................3

SafetyandInstructionalDecals.................................3

Setup............................................................................4

1InspectingtheCuttingUnit....................................4

2RemovingtheTipperAssemblies............................4

3MountingtheLiftBracketsandChains.....................5

4UsingtheKickstand..............................................6

5AdjustingtheRearShield.......................................7

6MountingtheCounterweights................................7

7InstallingtheCuttingUnits.....................................8

ProductOverview.........................................................10

Specications........................................................10

Attachments/Accessories........................................10

Operation....................................................................10

MakingAdjustments...............................................10

Height-of-CutChartTerms.....................................12

Height-of-CutChart...............................................14

Maintenance.................................................................18

LubricatingtheCuttingUnit....................................18

AdjustingtheReelBearings......................................18

ServicingtheBedknife............................................19

ServicingtheBedbar...............................................20

ServicingtheRoller.................................................22

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Safety

ThismachinehasbeendesignedinaccordancewithENISO

5395:2013.

Improperuseormaintenanceofthisequipmentcan

resultininjuryordeath.Toreducethepotentialfor

injuryordeath,complywiththefollowingsafety

instructions.

•Read,understand,andfollowallinstructionsinthe

tractionunitOperator’sManualbeforeoperatingthecutting

unit.

•Read,understand,andfollowallinstructionsinthis

Operator’sManualbeforeoperatingthecuttingunit.

•Neverallowchildrentooperatethetractionunitor

cuttingunits.Donotallowadultstooperatethetraction

unitorthecuttingunitswithoutproperinstruction.Only

trainedoperatorswhohavereadthisOperator’sManual

shouldoperatethecuttingunits.

•Neveroperatethecuttingunitswhentired,ill,orunder

theinuenceofdrugsoralcohol.

•Keepallshieldsandsafetydevicesinplace.Ifashield,a

safetydevice,oradecalisillegibleordamaged,repairor

replaceitbeforeresumingoperation.Also,tightenany

loosenuts,bolts,andscrewstoensurethatthecutting

unitisinsafeoperatingcondition.

•Wearappopriateclothing,includingeyeprotection;

substantial,slip-resistantfootwear;andhearing

protection.Wearingsafetyshoesandlongpantsis

advisableandrequiredbysomelocalordinancesand

insuranceregulations.Securelooseclothing.

•Tiebacklonghair.Donotwearjewelry.

•Removealldebrisorotherobjectsthatmightbepicked

upandthrownbythereelbladesofthecuttingunit.Keep

allbystandersawayfromtheworkingarea.

•Ifthecuttingbladesstrikeasolidobjectortheunit

vibratesabnormally,stopandshutofftheengine.Check

thecuttingunitfordamagedparts.Repairanydamage

beforestartingandoperatingthecuttingunit.

•Lowerthecuttingunitstotheground,settheparking

brake,shutofftheengine,andremovethekeyfrom

theignitionswitchwheneveryouleavethemachine

unattended.

•Besurethatthecuttingunitsareinsafeoperating

conditionbykeepingnuts,bolts,andscrewstight.

•Removethekeyfromtheswitchtopreventaccidental

startingoftheenginewhenservicing,adjusting,orstoring

themachine.

•Performonlythosemaintenanceinstructionsdescribedin

thismanual.Ifmajorrepairsareeverneededorassistance

isdesired,contactanAuthorizedToroDistributor.

•Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineToro

replacementpartsandaccessories.Replacementparts

andaccessoriesmadebyothermanufacturerscouldbe

dangerous,andsuchusecouldvoidtheproductwarranty.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

93–6688

1.Warning—readthe

Operator’sManualbefore

performingmaintenance.

2.Cuttinghazardofhandor

foot—shutofftheengine

andwaitforallmoving

partstostop.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Cuttingunit1Inspectthecuttingunit.

2Nopartsrequired–Removethetipperassemblies.

Liftchain5/7

Chainbracket5/7

U-bolt5/7

Nut10/14

Screw5/7

Washer5/7

Nut5/7

Mounttheliftbracketsandchains.

4Kickstand(suppliedwithtractionunit)1Usethekickstandwhentippingthe

cuttingunit.

5Nopartsrequired–Adjusttherearshield.

6Nopartsrequired–Mountthecounterweights.

LargeO-ring5/7

7Screw2Installthecuttingunits.

MediaandAdditionalParts

DescriptionQty.Use

PartsCatalog1

Operator'sManual1Reviewthematerialandsaveitinanappropriateplace.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

InspectingtheCuttingUnit

Partsneededforthisprocedure:

1Cuttingunit

Procedure

Removethecuttingunitfromtheboxanddothefollowing:

1.Checkeachendofthereelforgrease.

Note:Greaseshouldbevisibleinthereelbearings

andinternalsplinesofthereelshaft.

2.Ensurethatallnutsandboltsaresecurelytightened.

3.Makesurethatthecarrierframesuspensionoperates

freelyanddoesnotbindwhenmovedbackandforth.

RemovingtheTipper

Assemblies

NoPartsRequired

Procedure

Removethetipperassemblies(ifsoequipped)fromthe

number1,number2,andnumber3liftarmstoavoid

interferencewiththecarrierframesofthecuttingunits.

1.Removethelocknutandthewashersecuringthepivot

rodtothenumber2liftarm(Figure3).Removethe

pivotrodandspringfromtheliftarm.Repeatthe

procedureonthenumber1andnumber3liftarms.

Figure3

1.Pivotrod2.Tippersupportbracket

w/roller

Note:Thetipperbracketwiththerollerandthetipper

supportbracketsarenotrequiredwhenoperatingthe

DPAcuttingunits(Figure3).

2.Disconnecttheliftchainsfromthecuttingunits,if

attached.

MountingtheLiftBracketsand

Chains

Partsneededforthisprocedure:

5/7Liftchain

5/7Chainbracket

5/7U-bolt

10/14Nut

5/7Screw

5/7Washer

5/7Nut

Procedure

MountachainbrackettoeachliftarmwithaU-boltand2

nuts.Positionthebracketsasfollows:

Note:RefertoFigure4todeterminetheliftarmnumber

beingdescribed.

Figure4

1.Cuttingunit16.Cuttingunit6

2.Cuttingunit27.Cuttingunit7

3.Cuttingunit38.Reelmotor

4.Cuttingunit49.Weight

5.Cuttingunit5

1.Onliftarmnumbers1,4,and5,positionthechain

bracketsandU-bolts38.1cm(15inches)behindthe

centerlineofthepivotknuckle(Figure5).

2.Onliftarmnumbers1and5thebracketsshouldbe

rotatedtotheright10degreesfromvertical(Figure5).

3.Onliftarmnumber4thebracketshouldberotatedto

theleft10degreesfromvertical(Figure5).

g020546

Figure5

1.Liftarmnumber5=

38.1cm(15inches)

3.Liftarmnumbers1and5=

10degrees

2.Liftarmnumber4=

10degrees

4.Onliftarmnumbers2and3,positionthebracketsand

U-bolts38.1cm(15inches)behindthecenterlineof

thepivotknuckle(Figure6).

Note:Rotatethebrackets45degreestotheoutboard

sideofthemachine.

g020547

Figure6

1.Liftarmnumber

2=38.1cm

(15inches)

2.Liftarmnumber3=

45degrees

5.Onliftarmnumber6andnumber7,positionthe

bracketsandU-bolts36.8cm(14.5inches)behindthe

centerlineofthepivotknuckle(Figure7).

Note:Rotatethebrackets10degreestotheoutboard

sideofthemachine.

g020548

Figure7

1.Liftarmnumber

6=36.8cm

(14.5inches)

2.Liftarmnumber7=

10degrees

6.TightenalltheU-boltnutsto52to65N∙m(38to48

ft-lb).

7.Mountaliftchaintoeachchainbracketwithascrew,

awasher,andanut,positioningthemasshownin

Figure8.

Figure8

1.Liftchain2.Chainbracket

UsingtheKickstand

Partsneededforthisprocedure:

1Kickstand(suppliedwithtractionunit)

Procedure

Wheneverthecuttingunithastobetippedtoexposethe

bedknife/reel,propuptherearofthecuttingunitwiththe

kickstand(suppliedwiththetractionunit)tomakesurethat

thenutsonthebackendofthebedbaradjustingscrewsare

notrestingontheworksurface(Figure9).

Figure9

1.Kickstand

AdjustingtheRearShield

NoPartsRequired

Procedure

Undermostconditions,bestdispersionisattainedwhenthe

rearshieldisclosed(frontdischarge).Whenconditionsare

heavyorwet,therearshieldmaybeopened.

Toopentherearshield(Figure10),loosenthecapscrew

securingtheshieldtotheleftsideplate,rotatetheshieldto

theopenposition,andtightenthecapscrew .

Figure10

1.Rearshield2.Capscrew

MountingtheCounterweights

NoPartsRequired

Procedure

Allcuttingunitsareshippedwiththecounterweightmounted

totheleftendofthecuttingunit.Usethefollowingdiagram

todeterminethepositionofthecounterweightsandreel

motors.

Note:Sometractionunitshaveonly5cuttingunits.

Figure11

1.Cuttingunit16.Cuttingunit6

2.Cuttingunit27.Cuttingunit7

3.Cuttingunit38.Reelmotor

4.Cuttingunit49.Weight

5.Cuttingunit5

1.Oncuttingunitnumbers2,4,and6,removethe2

capscrewssecuringthecounterweighttotheleftend

ofthecuttingunit.

Note:Removethecounterweight(Figure12).

Figure12

1.Counterweight

2.Ontherightendofthecuttingunit,removetheplastic

plugfromthebearinghousing(Figure13).

3.Removethe2capscrewsfromtherightsideplate

(Figure13).

G003321

Figure13

1.Plasticplug2.Capscrew(2)

4.Installthecounterweighttotherightendofthecutting

unitwiththe2screwspreviouslyremoved.

5.Looselyinstallthe2reelmotormountingcapscrews

totheleftsideplateofthecuttingunit(Figure13).

InstallingtheCuttingUnits

Partsneededforthisprocedure:

5/7LargeO-ring

2Screw

Procedure

1.Insertathrustwasherontothehorizontalshaftofthe

pivotknuckleasshowninFigure14.

Figure14

1.Carrierframe4.Lynchpin

2.Pivotknuckle5.Steeringlockingpin

3.Lift-armsteeringplate

2.Insertthehorizontalshaftofthepivotknuckleintothe

mountingtubeofthecarrierframe(Figure14).

3.Securepivotknuckletocarrierframewithathrust

washer,aatwasher,andaange-headcapscrew

(Figure14).

4.Insertathrustwasherontotheverticalshaftofthe

pivotknuckle(Figure14).

5.Ifremoved,inserttheverticalshaftofthepivotknuckle

intothelift-armpivothub(Figure14).

6.Guidethepivotknuckleinplacebetweenthe2rubber

centeringbumpersintheundersideofthelift-arm

steeringplate.

7.Insertthelynchpinintothecrossholeonthe

pivot-knuckleshaft(Figure14).

8.Securetheliftarmchaintothecuttingunitchain

bracket(Figure15)withthesnapperpinasfollows:

•Oncuttingunitnumbers1,4,5,6,and7,useonly

6ofthechainlinks.

•Oncuttingunitnumbers2and3,useall7ofthe

chainlinks.

Figure15

1.Liftchain2.Snapperpin

9.Coatthesplineofthereelmotorwithcleangrease.

10.OilthereelmotorO-ringandinstallitontothemotor

ange.

11.Installthemotorbyrotatingitclockwisesothatthe

motorangesclearthecapscrews(Figure16).

12.Rotatethemotorcounterclockwiseuntiltheanges

encirclethecapscrewsandthentightenthecapscrews.

Important:Makesurethatthereelmotorhoses

arenottwisted,kinked,oratriskofbeingpinched.

Figure16

1.Reelmotor2.Capscrew

Note:Ifaxedcuttingunitpositionisrequired,

insertthesteeringlockingpinintothepivotknuckle

mountinghole(Figure14).

13.Hookthespringwirearoundthebottomofthesteering

lockingpin(Figure14).

ProductOverview

Specications

CuttingUnitWeight

8blade67kg(147lb)

11blade69kg(151lb)

Attachments/Accessories

AselectionofToro-approvedattachmentsandaccessoriesis

availableforusewiththemachinetoenhanceandexpand

itscapabilities.ContactyourAuthorizedServiceDealeror

Distributororgotowww.Toro.comforalistofallapproved

attachmentsandaccessories

Tobestprotectyourinvestmentandmaintainoptimal

performanceofyourToroequipment,countonTorogenuine

parts.Whenitcomestoreliability,Torodeliversreplacement

partsdesignedtotheexactengineeringspecicationofour

equipment.Forpeaceofmind,insistonTorogenuineparts.

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

MakingAdjustments

AdjustingtheBedknifetotheReel

Usethisproceduretosetthebedknifetothereelandtocheck

theconditionofthereelandbedknifeandtheirinteraction.

Aftercompletingthisprocedure,alwaystestthecutting

unitperformanceunderyoureldconditions.Youmay

needtomakefurtheradjustmentstoobtainoptimalcutting

performance.

Important:Donotovertightenthebedknifetothereel

oryouwilldamageit.

•Afterbacklappingthecuttingunitorgrindingthereel,you

mayneedtomowwiththecuttingunitforafewminutes

andthenperformthisproceduretoadjustthebedknifeto

thereelasthereelandbedknifeadjusttoeachother.

•Youmayneedadditionaladjustmentsiftheturfis

extremelydenseoryourcuttingheightisverylow.

Youwillneedthefollowingtoolstocompletethisprocedure:

•Shim,0.0508mm(0.002inch)—ToroPartNo.125-5611

•Cuttingperformancepaper—ToroPartNo.125-5610

1.Positionthecuttingunitonaat,levelworksurface.

Turnthebedbar-adjustingscrewscounterclockwise

toensurethatthebedbardoesnotcontactthereel

(Figure17).

Figure17

1.Bedbar-adjustingscrew

2.Tipthemowertoexposethebedknifeandthereel.

Important:Makesurethatthenutsontheback

endofthebedbar-adjustingscrewsarenotresting

ontheworksurface(Figure18).

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