Toro 03863 Reelmaster 6500 Bedienungsanleitung

FormNo.3359-861RevA

8and11BladeDPACuttingUnits

with7inchReels

Reelmaster®6500&6700TractionUnits

ModelNo.03863—SerialNo.280000001andUp

ModelNo.03864—SerialNo.280000001andUp

Registeratwww.Toro.com.OriginalInstructions(EN)

Introduction

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure2),whichsignalsahazardthatmaycauseserious

injuryordeathifyoudonotfollowtherecommended

precautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Introduction.................................................................2

Safety...........................................................................3

SafetyandInstructionalDecals.............................3

Setup............................................................................4

1Inspection.........................................................5

2RemovingtheTipperAssemblies.......................5

3MounttheLiftBracketsandChains....................5

4CuttingUnitKickstand......................................6

5AdjustingtheRearShield...................................7

6MounttheCounterWeights...............................7

7InstallingtheCuttingUnits................................8

ProductOverview......................................................10

Specications.....................................................10

CuttingUnitAccessoriesandKits(seeparts

catalogforpartnumbers)................................11

Operation...................................................................12

Adjustments.......................................................12

HeightofCutChartTerms.................................13

HeightofCutChart............................................14

ServicingBedknife.............................................16

Maintenance...............................................................18

Lubrication.........................................................18

AdjustingtheReelBearings................................18

ServicingtheBedbar...........................................19

ServicingtheRoller............................................20

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Safety

Hazardcontrolandaccidentpreventionare

dependentupontheawareness,concern,and

propertrainingofthepersonnelinvolvedinthe

operation,transport,maintenance,andstorageof

themachine.Improperuseormaintenanceofthe

machinecanresultininjuryordeath.Toreduce

thepotentialforinjuryordeath,complywiththe

followingsafetyinstructions.

•Read,understand,andfollowallinstructionsinthe

tractionunitoperatorsmanualbeforeoperatingthe

cuttingunit.

•Read,understand,andfollowallinstructionsinthis

operatorsmanualbeforeoperatingthecuttingunit.

•Neverallowchildrentooperatethetractionunitor

thecuttingunits.Donotallowadultstooperate

tractionunitorcuttingunitswithoutproper

instruction.Onlytrainedoperatorswhohaveread

thismanualshouldoperatethecuttingunits.

•Neveroperatethecuttingunitswhenunderthe

inuenceofdrugsoralcohol.

•Keepallshieldsandsafetydevicesinplace.Ifa

shield,safetydeviceordecalisillegibleordamaged,

repairorreplaceitbeforeoperationiscommenced.

Alsotightenanyloosenuts,bolts,andscrewsto

ensurecuttingunitisinsafeoperatingcondition.

•Alwayswearsubstantialshoes.Donotoperate

cuttingunitswhilewearingsandals,tennisshoes,

sneakersorshorts.Also,donotwearloosetting

clothingwhichcouldgetcaughtinmovingparts.

Alwayswearlongpantsandsubstantialshoes.

Wearingsafetyglasses,safetyshoesandahelmetis

advisableandrequiredbysomelocalordinancesand

insuranceregulations.

•Removealldebrisorotherobjectsthatmightbe

pickedupandthrownbythecuttingunitreelblades.

Keepallbystandersawayfromtheworkingarea.

•Ifthecuttingbladesstrikeasolidobjectortheunit

vibratesabnormally,stopandshuttheengineoff.

Checkcuttingunitfordamagedparts.Repairany

damagebeforerestartingandoperatingthecutting

unit.

•Lowerthecuttingunitstothegroundandremove

keyfromignitionswitchwhenevermachineisleft

unattended.

•Besurecuttingunitsareinsafeoperatingcondition

bykeepingnuts,boltsandscrewstight.

•Removekeyfromignitionswitchtoprevent

accidentalstartingoftheenginewhenservicing,

adjustingorstoringthemachine.

•Performonlythosemaintenanceinstructions

describedinthismanual.Ifmajorrepairsare

everneededorassistanceisdesired,contactan

AuthorizedToroDistributor.

•Toensureoptimumperformanceandsafety,always

purchasegenuineTororeplacementpartsand

accessoriestokeeptheToroallTORO.Neveruse

"will-t"replacementpartsandaccessories

madebyothermanufacturers.Lookforthe

Torologotoassuregenuineness.Usingunapproved

replacementpartsandaccessoriescouldvoidthe

warrantyofTheToroCompany.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

93-6688

1.Warning—readthe

instructionsbefore

servicingorperforming

maintenance.

2.Cuttinghazardofhandor

foot—stoptheengineand

waitformovingpartsto

stop.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Cuttingunit1Inspectthecuttingunit

2Nopartsrequired–Removethetipperassemblies

Liftchain5/7

Chainbracket5/7

U-bolt5/7

Nut10/14

Screw5/7

Washer5/7

Nut5/7

Mountliftbracketsandchains

4Kickstand(suppliedwithtractionunit)1Usethekickstandwhentippingthe

cuttingunit

5Nopartsrequired–Adjusttherearshield

6Nopartsrequired–Mountthecounterweights

7LargeO-ring5/7Installthecuttingunits.

MediaandAdditionalParts

DescriptionQty.Use

Partscatalog1

Operator’sManual1

CerticateofCompliance1

Reviewthematerialandsaveinanappropriateplace:

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

Inspection

Partsneededforthisprocedure:

1Cuttingunit

Procedure

Afterthecuttingunitisremovedfromthebox,inspect

thefollowing:

1.Checkeachendofthereelforgrease.Greaseshould

bevisiblyevidentinthereelbearingsandinternal

splinesofthereelshaft.

2.Ensurethatallnutsandboltsaresecurelytightened.

3.Makesurethecarrierframesuspensionoperates

freelyanddoesnotbindwhenmovedbackandforth.

RemovingtheTipper

Assemblies

NoPartsRequired

Procedure

Thetipperassembliesmustberemovedfromthe#1,#2

and#3liftarmstoavoidinterferencewiththecutting

unitcarrierframes.

1.Removethelocknutandwashersecuringthepivot

rodtothe#2liftarm(Figure3).Removethe

pivotrodandspringfromtheliftarm.Repeatthe

procedureonthe#1and#3liftarms.

Figure3

1.Pivotrod2.Tippersupportbracket

w/roller

Note:Thetipperbracketw/rollerandthetipper

supportbracketsarenotrequiredwhenoperating

theDPAcuttingunits(Figure3).Theymaybe

removedifdesired.

2.Disconnecttheliftchainsfromthecuttingunits,if

attached.

MounttheLiftBracketsand

Chains

Partsneededforthisprocedure:

5/7Liftchain

5/7Chainbracket

5/7U-bolt

10/14Nut

5/7Screw

5/7Washer

5/7Nut

Procedure

MountachainbrackettoeachliftarmwithaU-boltand

2nuts.Positionthebracketsasfollows:

Note:RefertoFigure10todeterminetheliftarm

numberbeingdescribed.

1.Onliftarms#1,#4and#5,positionthechain

bracketsandU-bolts15inchesbehindthecenter

lineofthepivotknuckle(Figure4).Onliftarms#1

and#5thebracketsshouldberotatedtotheright

10degreesfromvertical(Figure4).Onliftarm#4

thebracketshouldberotatedtotheleft10degrees

fromvertical(Figure4).

Figure4

2.Onliftarms#2and#3,positionthebracketsand

U-bolts15inchesbehindthecenterlineofthepivot

knuckle(Figure5).Rotatethebrackets45degreesto

theoutboardsideofthemachine.

Figure5

3.Onliftarms#6and#7,positionthebracketsand

U-bolts14.5inchesbehindthecenterlineofthe

pivotknuckle(Figure6).Rotatethebrackets10

degreestotheoutboardsideofthemachine.

Figure6

4.TightenalltheU-boltnutsto38–48ft-lbs.

5.Mountaliftchaintoeachchainbracketwithascrew,

washerandnut,positioningasshowninFigure7

Figure7

1.Liftchain2.Chainbracket

CuttingUnitKickstand

Partsneededforthisprocedure:

1Kickstand(suppliedwithtractionunit)

Procedure

Wheneverthecuttingunithastobetippedtoexposethe

bedknife/reel,propuptherearofthecuttingunitwith

thekickstand(suppliedwiththetractionunit)tomake

surethenutsonthebackendofthebedbaradjusting

screwsarenotrestingontheworksurface(Figure8).

Figure8

1.Cuttingunitkickstand

AdjustingtheRearShield

NoPartsRequired

Procedure

Undermostconditions,bestdispersionisattained

whentherearshieldisclosed(frontdischarge).When

conditionsareheavyorwet,rearshieldmaybeopened.

Toopentherearshield(Figure9),loosenthecapscrew

securingtheshieldtotheleftsideplate,rotatetheshield

totheopenpositionandtightenthecapscrew .

Figure9

1.Rearshield2.Capscrew

MounttheCounterWeights

NoPartsRequired

Procedure

Allcuttingunitsareshippedwiththecounterweight

mountedtotheleftendofthecuttingunit.Usethe

followingdiagramtodeterminethepositionofthe

counterweightsandreelmotors.

Figure10

1.Onthe#2,#4and#6cuttingunits,removethe2

capscrewssecuringthecounterweighttotheleft

endofthecuttingunit.Removethecounterweight

(Figure11).

Figure11

1.Counterweight

2.Onrightendofcuttingunit,removetheplasticplug

fromthebearinghousing(Figure12).

3.Removethe2capscrewsfromtherightsideplate

(Figure12).

Figure12

1.Plasticplug2.Capscrew(2)

4.Installthecounterweighttotherightendofthe

cuttingunitwiththe2screwspreviouslyremoved.

5.Looselyinstallthe2reelmotormountingcapscrews

totheleftsideplateofthecuttingunit(Figure12).

InstallingtheCuttingUnits

Partsneededforthisprocedure:

5/7LargeO-ring

Procedure

1.Insertathrustwasherontohorizontalshaftofpivot

knuckleasshowninFigure13.

Figure13

1.Carrierframe4.Lynchpin

2.Pivotknuckle5.Steeringlockingpin

3.Liftarmsteeringplate

2.Insertthehorizontalshaftofthepivotknuckleinto

themountingtubeofthecarrierframe(Figure13).

3.Securepivotknuckletocarrierframewithathrust

washer,atwasherandaangeheadcapscrew

(Figure13).

4.Insertathrustwasherontoverticalshaftofpivot

knuckle(Figure13).

5.Ifremoved,inserttheverticalshaftofthepivot

knuckleintoliftarmpivothub(Figure13).Guide

thepivotknuckleinplacebetweenthetworubber

centeringbumpersintheundersideoftheliftarm

steeringplate.

6.Insertthelynchpinintothecrossholeonthepivot

knuckleshaft(Figure13).

7.Securetheliftarmchaintothecuttingunitchain

bracket(Figure14)withthesnapperpinasfollows:

A.Oncuttingunits#1,4,5,6and7,onlyuse6of

thechainlinks.

B.Oncuttingunits#2and3,useall7ofthechain

links.

Figure14

1.Liftchain2.Snapperpin

8.Coatthesplineofthereelmotorwithcleangrease.

9.OilthereelmotorO-ringandinstallitontothe

motorange.

10.Installthemotorbyrotatingitclockwisesothat

themotorangesclearthecapscrews(Figure15).

Rotatethemotorcounterclockwiseuntiltheanges

encirclethecapscrewsthentightenthecapscrews

Important:Makesurethereelmotorhoses

arenottwisted,kinkedorintheriskofbeing

pinched.

Figure15

1.Reeldrivemotor2.Capscrew

Note:Ifxedcuttingunitpositionisrequired,

insertsteeringlockingpinintopivotknuckle

mountinghole(Figure13).

11.Hookspringwirearoundbottomofsteeringlocking

pin(Figure13).

ProductOverview

Specications

TractorsThesecuttingunitswillmountontheReelmaster6500&6700TractionUnits.

HeightofCutCuttingheightisadjustedonthefrontrollerbytwoverticalscrewsandheldbytwolocking

capscrews

HeightOfCutRangeStandardbenchheightofcutrangeis.250inch(3mm)to1.00inch(25mm).Benchheight

ofcutrangewiththeHighHeightofCutKitinstalledis1.00inch(25mm)to2.00inches

(51mm).EffectiveHOCmayvarydependingonturfconditions,typeofbedknife,rollers

andattachmentsinstalled.

ReelWeldmentReelsare7inches(18cm.)indiameter,22inches(56cm.)inlength.Highstrengthlow

alloysteelbladesarethruhardenedandimpactresistant.

ReelBearingsTwodoublerowself-aligningballbearings,presstontoreelshaft.

PowerAttachmentThereelmotorsfeaturequickdisconnectforremovalorinstallationontocuttingunit.The

cuttingunitscanbedrivenfromeitherend.

FrameDiecastaluminumcrossmemberwiththreebolt-ondie-castaluminumsideplates.

RollersThefrontrollerisa3inch(76mm)diameterplasticWiehleroller.Therearrollerisa3.0inch

(76mm)diametersteelfullroller.

BedknifeReplaceablesingleedged,highcarbonsteelbedknifeisfastenedtoamachinedcastiron

bedbarwith8screws.TheEdgeMaxt®bedknifeisstandard.

BedknifeAdjustmentDualscrewadjustmenttothereel;detentscorrespondingto.0009inch(.023mm)bedknife

movementforeachindexedposition.

GrassShieldAdjustablerearshieldwithoptionaladjustablecut-offbartoimprovegrassdischargefrom

reelinwetconditions.

CounterweightAcastironweightmountedoppositetothedrivemotorbalancesthecuttingunit.

MaximumReelSpeed1650RPM.

Weight8Blade147lb.(67kg)11Blade151lb.(69kg)

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Toro Rasenmäher Handbücher

Toro

Toro TimeCutter 5000 Bedienungsanleitung

Toro

Toro Super Recycler 20383 Bedienungsanleitung

Toro

Toro Groundsmaster 30689 Bedienungsanleitung

Toro

Toro 74234 Bedienungsanleitung

Toro

Toro 20096 Bedienungsanleitung

Toro

Toro 29645 Bedienungsanleitung

Toro

Toro Recycler 20958 Bedienungsanleitung

Toro

Toro GROUNDSMASTER 580-D 30581 Bedienungsanleitung

Toro

Toro Groundsmaster 30344 Bedienungsanleitung

Toro

Toro 30339 Bedienungsanleitung

Toro

Toro GrandStand 18850TE Bedienungsanleitung

Toro

Toro Super Recycler 21389 Bedienungsanleitung

Toro

Toro Greensmaster eFlex 1800 Bedienungsanleitung

Toro

Toro 30857 Bedienungsanleitung

Toro

Toro 30643 Bedienungsanleitung

Toro

Toro GREENSMASTER 3100 Bedienungsanleitung

Toro

Toro 75951 Bedienungsanleitung

Toro

Toro Flex-Force Power System 20367 Bedienungsanleitung

Toro

Toro 20005 Bedienungsanleitung

Toro

Toro 04054 Greensmaster 800 Bedienungsanleitung

Toro

Toro 31200 Bedienungsanleitung

Toro

Toro Super Recycler 20053 Bedienungsanleitung

Toro

Toro 74942TE Bedienungsanleitung

Toro

Toro Recycler 144-6377 Bedienungsanleitung

Beliebte Rasenmäher Handbücher anderer Marken

RHINO

RHINO 1958 Bedienungsanleitung

Wolf Garten

Wolf Garten Compact plus 40 B Bedienungsanleitung

Cub Cadet

Cub Cadet LTX 1045 Bedienungsanleitung

GGP ITALY SPA

GGP ITALY SPA CR/CS 434 SERIES Bedienungsanleitung

Challenge

Challenge CH18V2 Betriebsanleitung

TALEN TOOLS

TALEN TOOLS AVR HGM30 Bedienungsanleitung

DEWEZE

DEWEZE ATM-725 Bedienungsanleitung

Weed Eater

Weed Eater 180083 Bedienungsanleitung

Husqvarna

Husqvarna Poulan Pro PP185A42 Bedienungsanleitung

Better Outdoor Products

Better Outdoor Products Quick Series Bedienungsanleitung

Cub Cadet

Cub Cadet 23HP Z-Force 60 Betriebsanleitung

MTD

MTD 795, 792, 791, 790 Bedienungsanleitung

Dennis

Dennis FT 610 Bedienungsanleitung

MTD

MTD 126-220-000 Bedienungsanleitung

Stihl

Stihl RMA 443 PV Bedienungsanleitung

Yard-Man

Yard-Man 3700-0 Bedienungsanleitung

AIRFORCE

AIRFORCE F-15 Gen 3 Bedienungsanleitung

MTD

MTD 050 thru 062 Bedienungsanleitung