Toro 04018 Greensmaster Flex 18 Bedienungsanleitung

FormNo.3357-158RevC

Greensmaster®Flex18orFlex21

Walk-BehindMower

ModelNo.04018(TractionUnit)—SerialNo.260003001

andUp

ModelNo.04206(CuttingUnit)—SerialNo.260000001

andUp

ModelNo.04022(TractionUnit)—SerialNo.260003001

andUp

ModelNo.04202(CuttingUnit)—SerialNo.260000001

andUp

G000507

Registeratwww.Toro.com.OriginalInstructions(EN)

Warning

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

ThissparkignitionsystemcomplieswithCanadian

ICES-002.

Introduction

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1and

Figure2identifythelocationofthemodelandserial

numbersontheproduct.Writethenumbersinthe

spaceprovided.

Figure1

1.Locationofthemodelandserialnumbers-Tractionunit

Tractionunit:

ModelNo.

SerialNo.

Figure2

1.Locationofthemodelandserialnumbers-CuttingUnit

Cuttingunit:

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure3),whichsignalsahazardthatmaycauseserious

injuryordeathifyoudonotfollowtherecommended

precautions.

Figure3

1.Safetyalertsymbol.

Thismanualusestwootherwordstohighlight

information.Importantcallsattentiontospecial

mechanicalinformationandNoteemphasizesgeneral

informationworthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

ToroMowerSafety...............................................5

SoundPressureforaFlex18.................................6

SoundPowerforaFlex18....................................6

VibrationforaFlex18..........................................6

SoundPressureforaFlex21.................................7

SoundPowerforaFlex21....................................7

VibrationforaFlex21..........................................7

SafetyandInstructionalDecals.............................7

Setup..........................................................................10

1InstallingtheHandle........................................11

2InstallingtheKickstandforFlex18Mowers

Only...............................................................11

3AdjustingtheHandle.......................................12

4InstallingtheTransportWheels........................12

5CheckingFluidLevels......................................13

6InstallingtheGrassBasket...............................13

ProductOverview......................................................14

Controls.............................................................14

Specications.....................................................15

Attachments/Accessories...................................16

Operation...................................................................16

ThinkSafetyFirst...............................................16

CheckingtheEngineOilLevel............................16

FillingtheFuelTank...........................................16

CheckingtheInterlockSwitchOperation............17

StartingandStoppingtheEngine........................17

TransportOperation..........................................18

PreparingtoMow...............................................18

MowingOperation.............................................18

Maintenance...............................................................20

RecommendedMaintenanceSchedule(s)................20

DailyMaintenanceChecklist...............................21

EngineMaintenance...............................................22

EngineOil..........................................................22

ServicingtheAirCleaner....................................22

ReplacingtheSparkPlug....................................23

FuelSystemMaintenance.......................................24

CleaningtheFuelFilter.......................................24

ElectricalSystemMaintenance................................24

ServicingtheInterlockSwitch............................24

DriveSystemMaintenance.....................................25

CheckingtheTransmissionFluidLevel...............25

ChangingtheTransmissionFluid........................26

BrakeMaintenance.................................................26

AdjustingtheService/ParkingBrake...................26

BeltMaintenance....................................................27

AdjustingtheBelts.............................................27

ControlsSystemMaintenance.................................30

AdjustingtheTractionControl...........................30

AdjustingtheReelControl..................................30

CuttingUnitMaintenance.......................................31

SeparatingtheCuttingUnitfromtheTraction

Unit................................................................31

AdjustingtheRearRoller....................................31

AdjustingtheBedknifetotheReel......................32

AdjustingtheHeightofCut................................33

AdjustingtheCut-OffBar..................................34

SettingtheMachinetoMatchTurf

Conditions.....................................................35

ServicingtheBedbar...........................................36

BacklappingtheReel..........................................37

Storage.......................................................................38

Safety

ThismachinemeetsorexceedsCENstandard

EN836:1997,ISOstandard5395:1990,andANSI

B71.4-2004specicationsineffectatthetimeof

productionwhentheOperatorPresenceKit,PartNo.

105-5333isinstalled.

Improperuseormaintenancebytheoperatororowner

canresultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalwayspay

attentiontothesafetyalertsymbol,whichmeans

CAUTION,WARNING,orDANGER-“personalsafety

instruction."Failuretocomplywiththeinstructionmay

resultinpersonalinjuryordeath.

SafeOperatingPractices

ThefollowinginstructionsarefromtheCENstandard

EN836:1997,ISOstandard5395:1990,andANSI

B71.4-2004.

Training

•ReadtheOperator’sManualandothertraining

materialcarefully.Befamiliarwiththecontrols,

safetysigns,andtheproperuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwiththese

instructionstouseorservicethemower.Local

regulationsmayrestricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpets

arenearby.

•Keepinmindthattheoperatororuserisresponsible

foraccidentsorhazardsoccurringtootherpeopleor

theirproperty.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,

otherpeople,orproperty.

Preparation

•Whilemowing,alwayswearsubstantialfootwear,

longtrousers,hardhat,safetyglasses,andear

protection.Longhair,looseclothing,orjewelrymay

gettangledinmovingparts.Donotoperatethe

equipmentwhenbarefootorwearingopensandals.

•Thoroughlyinspecttheareawheretheequipment

istobeusedandremoveallobjectswhichmaybe

thrownbythemachine.

•Warning-Fuelishighlyammable.Takethe

followingprecautions:

–Storefuelincontainersspecicallydesignedfor

thispurpose.

–Refueloutdoorsonlyanddonotsmokewhile

refuelling.

–Addfuelbeforestartingtheengine.Never

removethecapofthefueltankoraddfuelwhile

theengineisrunningorwhentheengineishot.

–Iffuelisspilled,donotattempttostartthe

enginebutmovethemachineawayfromthe

areaofspillageandavoidcreatinganysourceof

ignitionuntilfuelvaporshavedissipated.

–Replaceallfueltanksandcontainercapssecurely.

•Replacefaultysilencers.

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbythemanufacturer.

•Checkthatoperator’spresencecontrols,safety

switchesandshieldsareattachedandfunctioning

properly.Donotoperateunlesstheyarefunctioning

properly.

Operation

•Donotoperatetheengineinaconnedspacewhere

dangerouscarbonmonoxidefumescancollect.

•Mowonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengageall

bladeattachmentclutches,shiftintoneutral,and

engagetheparkingbrake.

•Donotuseonslopesofmorethan15°.

•Rememberthereisnosuchthingasasafeslope.

Travelongrassslopesrequiresparticularcare.To

guardagainstoverturning:

–donotstoporstartsuddenlywhengoingupor

downhill;

–engageclutchslowly,alwayskeepmachinein

gear,especiallywhentravellingdownhill;

–machinespeedsshouldbekeptlowonslopes

andduringtightturns;

–stayalertforhumpsandhollowsandother

hiddenhazards;

–nevermowacrossthefaceoftheslope,unless

themowerisdesignedforthispurpose.

•Stayalertforholesintheterrainandotherhidden

hazards.

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesrotatingbeforecrossingsurfaces

otherthangrass.

•Whenusinganyattachments,neverdirectdischarge

ofmaterialtowardbystandersnorallowanyonenear

themachinewhileinoperation.

•Neveroperatethemachinewithdamagedguards,

shields,orwithoutsafetyprotectivedevicesinplace.

Besureallinterlocksareattached,adjustedproperly,

andfunctioningproperly.

•Donotchangetheenginegovernorsettingsor

overspeedtheengine.Operatingtheengineat

excessivespeedmayincreasethehazardofpersonal

injury.

•Beforeleavingtheoperator’sposition:

–stoponlevelground;

–disengagethepowertake-offandlowerthe

attachments;

–changeintoneutralandsettheparkingbrake;

–stoptheengine.

•Disengagedrivetoattachmentswhentransporting

ornotinuse.

•Stoptheengineanddisengagedrivetoattachment

–beforerefuelling;

–beforeremovingthegrasscatcher/catchers;

–beforemakingheightadjustmentunless

adjustmentcanbemadefromtheoperator’s

position.

–beforeclearingblockages;

–beforechecking,cleaningorworkingonthe

mower;

–afterstrikingaforeignobjectorifanabnormal

vibrationoccurs.Inspectthemowerfordamage

andmakerepairsbeforerestartingandoperating

theequipment.

•Reducethethrottlesettingbeforestoppingengine

and,iftheengineisprovidedwithafuelshut-off

valve,turnthevalveoffattheconclusionofmowing.

•Keephandsandfeetawayfromthecuttingunit.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalks.Stopreelsifnot

mowing.

•Donotoperatethemowerundertheinuenceof

alcoholordrugs

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

MaintenanceandStorage

•Keepallnuts,boltsandscrewstighttobesurethe

equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetank

insideabuildingwherefumesmayreachanopen

ameorspark.

•Allowtheenginetocoolbeforestoringinany

enclosure.

•Toreducetherehazard,keeptheengine,silencer,

batterycompartmentandfuelstorageareafreeof

grass,leaves,orexcessivegrease.

•Checkthegrasscatcherfrequentlyforwearor

deterioration.

•Keepallpartsingoodworkingconditionandall

hardwareandhydraulicttingstightened.Replaceall

wornordamagedpartsanddecals.

•Ifthefueltankhastobedrained,dothisoutdoors.

•Becarefulduringadjustmentofthemachineto

prevententrapmentofthengersbetweenmoving

bladesandxedpartsofthemachine.

•Disengagedrives,disengagethecuttingunit,set

parkingbrake,stopengineanddisconnectsparkplug

wire.Waitforallmovementtostopbeforeadjusting,

cleaningorrepairing.

•Cleangrassanddebrisfromcuttingunit,drives,

mufers,andenginetohelppreventres.Cleanup

oilorfuelspillage.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Disconnectbatteryandremovesparkplugwire

beforemakinganyrepairs.Disconnectthenegative

terminalrstandthepositivelast.Reconnect

positiverstandnegativelast.

•Usecarewhencheckingthereel.Wearglovesand

usecautionwhenservicingthem.

•Keephandsandfeetawayfrommovingparts.If

possible,donotmakeadjustmentswiththeengine

running.

ToroMowerSafety

Thefollowinglistcontainssafetyinformationspecic

toToroproductsorothersafetyinformationthatyou

mustknowthatisnotincludedintheCEN,ISO,or

ANSIstandard.

Thisproductiscapableofamputatinghandsand

feetandthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriousinjuryordeath.

Useofthisproductforpurposesotherthanitsintended

usecouldprovedangeroustouserandbystanders.

•Knowhowtostoptheenginequickly.

•Donotoperatethemachinewhilewearingtennis

shoesorsneakers.

•Wearingsafetyshoesandlongpantsisadvisableand

requiredbysomelocalordinancesandinsurance

regulations.

•Handlegasolinecarefully.Wipeupanyspills.

•Checkthesafetyinterlockswitchesdailyforproper

operation.Ifaswitchshouldfail,replacetheswitch

beforeoperatingthemachine.Aftereverytwoyears,

replaceallinterlockswitchesinthesafetysystem,

regardlessiftheyareworkingproperlyornot.

•Alwaysstandbehindthehandlewhenstartingand

operatingthemachine.

•Tostartandstoptheengine:

–Openfuelshut-offvalve.

–Verifythatthetractionandreeldrivecontrol

leversonhandleareinNeutralposition.

–Moveon/offswitchtoONposition,setchoke

tofullchokeposition(coldstart)andthrottleto

halfthrottle.

–Pullstartercordtostartengine.

–MovethrottletoSlowandon/offswitchtoOff

positiontostopengine.

•Totransportmowerfromoneareatoanother:

–Installtransportwheels.

–Disengagereeldrive.

–Startengine.

–Pressdownonhandletoraisefrontofmower

andengagetractiondrive.

•Beforebeginningmowingoperation:

–Disengagetractiondrive.

–Stopengine.

–Removetransportwheels.

–Startengine

–Engagereeldrive.

•Usingthemachinedemandsattention.Toprevent

lossofcontrol:

–Donotdriveclosetosandtraps,ditches,creeks,

orotherhazards.

–Reducespeedwhenmakingsharpturns.Avoid

suddenstopsandstarts.

–Whennearorcrossingroads,alwaysyieldthe

right-of-way.

–Applytheservicebrakeswhengoingdownhillto

keepforwardspeedslowandtomaintaincontrol

ofthemachine.

•Thegrassbasketmustbeinplaceduringoperation

ofthereelsorthatchersformaximumsafety.Shut

theengineoffbeforeemptyingthebaskets.

•Donottouchtheengine,mufer,orexhaustpipe

whiletheengineisrunningorsoonafterithas

stoppedbecausetheseareascouldbehotenough

tocauseburns.

•Stayclearoftherotatingscreenatthesideofthe

enginetopreventdirectcontactwithyourbodyor

clothing.

•Whenapersonorpetappearsunexpectedlyin

ornearthemowingarea,stopmowing.Careless

operation,combinedwithterrainangles,ricochets,

orimproperlypositionedguardscanleadtothrown

objectinjuries.Donotresumemowinguntilthe

areaiscleared.

MaintenanceandStorage

•Checkallfuellinesfortightnessandwearona

regularbasis.Tightenorrepairthemasneeded.

•Iftheenginemustberunningtoperforma

maintenanceadjustment,keephands,feet,clothing,

andanypartsofthebodyawayfromthecuttingunit,

attachments,andanymovingparts,especiallythe

screenatthesideoftheengine.Keepeveryoneaway.

•Toensuresafetyandaccuracy,haveanAuthorized

ToroDistributorcheckthemaximumenginespeed

withatachometer.Maximumgovernedenginespeed

shouldbe3600RPM.

•Ifmajorrepairsareeverneededorifassistanceis

desired,contactanAuthorizedToroDistributor.

•UseonlyToro-approvedattachmentsand

replacementparts.Thewarrantymaybevoidedif

usedwithunapprovedattachments.

SoundPressureforaFlex18

Thisunithasamaximumsoundpressurelevelatthe

operator’searof85dBA,basedonmeasurementsof

identicalmachinesperEN11094andEN836.

SoundPowerforaFlex18

Thisunithasaguaranteedsoundpowerlevelof96dBA,

basedonmeasurementsofidenticalmachinesperEN

11094.

VibrationforaFlex18

Thisunitdoesnotexceedahand/armvibrationlevelof

2.50m/s2,basedonmeasurementsofidenticalmachines

perEN1033.

SoundPressureforaFlex21

Thisunithasamaximumsoundpressurelevelatthe

operator’searof85dBA,basedonmeasurementsof

identicalmachinesperEN11094andEN836.

SoundPowerforaFlex21

Thisunithasaguaranteedsoundpowerlevelof98dBA,

basedonmeasurementsofidenticalmachinesperEN

11094.

VibrationforaFlex21

Thisunitdoesnotexceedahand/armvibrationlevelof

2.50m/s2,basedonmeasurementsofidenticalmachines

perEN1033.

SafetyandInstructional

Decals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

93-7348

1.Warning—readtheOperator’sManual.

2.Firehazard—nore,openames,orsmoking;whenadding

fueltothetank,leavespacebetweenthefuelandthetopof

thetank.

3.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine.

4.Cuttinghazardofhandorfoot—stayawayfrommovingparts

93-9356

1.Entanglementhazard—stayawayfrommovingparts.

105-5309

1.Hotsurface/burnhazard—keepasafedistancefromthe

hotsurface.

93-6085

1.Fast3.Slow

2.Continuousvariable

setting

93-9886

1.Useunleadedgasoline.

104-2618

1.Parkingbrake3.Engage

2.Disengage

93-8064

1.Warning—readtheinstructionsbeforeservicingor

performingmaintenance.

2.Cuttinghazardofhandorfoot—stoptheengineandwaitfor

movingpartstostop.

104-2617

1.Tractiondrive4.Forward

2.Reeldrive5.Leverengaged

3.Neutral6.Leverdisengaged

105-2411

1.Transmissionoil

104-2621

1.ReadtheOperator’sManual.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Handle1Installthehandle.

Kickstandassembly1

Spring1

Smallspacer1

Largespacer1

Largebolt(M8–1.25x100)1

Smallbolt(M8–1.25x030)1

Locknut(M8x1.25)2

Washer(M8)2

InstallthekickstandforFlex18Mowers

Only.

3Nopartsrequired–Adjustthehandle.

4Transportwheels(OptionalTransport

WheelKit,Model04123)2Installthetransportwheels.

5Nopartsrequired–Checktheengineoilandtransmission

uidlevels

6Grassbasket1Installthegrassbasket.

MediaandAdditionalParts

DescriptionQty.Use

Operator’sManual1

EngineOperator’sManual1

PartsCatalog1

OperatorTrainingMaterial1

CerticateofCompliance1

Readorviewbeforeoperatingthemachine

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

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