Toro 04052 Greensmaster 1000 Bedienungsanleitung

FormNo.3359-317RevD

Greensmaster®1000and1600

Walk-BehindMower

ModelNo.04052—SerialNo.280000001andUp

ModelNo.04060—SerialNo.280000001andUp

Registeratwww.Toro.com.OriginalInstructions(EN)

Warning

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

ThissparkignitionsystemcomplieswithCanadian

ICES-002.

Introduction

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Themodel

andserialnumbersarelocatedonaplateontherear

frame.Writethenumbersinthespaceprovided.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure1),whichsignalsahazardthatmaycauseserious

injuryordeathifyoudonotfollowtherecommended

precautions.

Figure1

1.Safetyalertsymbol.

Thismanualusestwootherwordstohighlight

information.Importantcallsattentiontospecial

mechanicalinformationandNoteemphasizesgeneral

informationworthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

ToroMowerSafety...............................................5

SoundPressure.....................................................6

SoundPower........................................................6

Vibration(Model04052)......................................6

Vibration(Model04060)......................................6

SafetyandInstructionalDecals.............................7

Setup..........................................................................10

1InstallingandAdjustingtheHandle..................10

2InstallingtheKickstand(Model04060

Only)..............................................................11

3InstallingtheTransportWheels........................11

4AdjustingtheCuttingUnit...............................12

5InstallingtheGrassBasket...............................12

ProductOverview......................................................13

Controls.............................................................13

Specications.....................................................14

Attachments/Accessories...................................14

Operation...................................................................15

ThinkSafetyFirst...............................................15

CheckingtheEngineOilLevel............................15

FillingtheFuelTank...........................................15

CheckingtheInterlockSwitchOperation............17

StartingandStoppingtheEngine........................17

DrivingtheMachineinTransport.......................17

PreparingtoMow...............................................17

Mowing..............................................................17

OperatingTips...................................................18

Maintenance...............................................................19

RecommendedMaintenanceSchedule(s)................19

DailyMaintenanceChecklist...............................20

Lubrication.............................................................21

GreasingtheMachine.........................................21

EngineMaintenance...............................................22

ServicingtheEngineOil.....................................22

ServicingtheAirCleaner....................................23

ReplacingtheSparkPlug....................................23

FuelSystemMaintenance.......................................24

CleaningtheFuelFilter.......................................24

ElectricalSystemMaintenance................................25

ServicingtheInterlockSwitch............................25

BrakeMaintenance.................................................25

AdjustingtheService/ParkingBrake...................25

BeltMaintenance....................................................26

AdjustingtheBelts.............................................26

ReplacingtheDifferentialBelt............................28

ControlsSystemMaintenance.................................29

AdjustingtheTractionControl...........................29

CuttingUnitMaintenance.......................................29

LevelingtheRearDrumtotheReel.....................29

AdjustingtheBedknifetotheReel......................30

AdjustingtheHeightofCut................................30

AdjustingtheGrassShieldHeight.......................31

AdjustingtheCut-OffBar..................................32

BedbarIdentication..........................................32

SettingtheMachinetoMatchTurf

Conditions.....................................................33

ServicingtheBedbar...........................................34

BacklappingtheReel..........................................34

Storage.......................................................................35

Safety

ThismachinemeetsorexceedsCENstandard

EN836:1997,ISOstandard5395:1990,andANSI

B71.4-2004specicationsineffectatthetimeof

productionwhentheOperatorPresenceKit,PartNo.

105–5363isinstalled.

Improperuseormaintenancebytheoperatoror

ownercanresultininjury.Toreducethepotential

forinjury,complywiththesesafetyinstructionsand

alwayspayattentiontothesafetyalertsymbol,which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeinstructionmay

resultinpersonalinjuryordeath.

SafeOperatingPractices

ThefollowinginstructionsarefromtheCENstandard

EN836:1997,ISOstandard5395:1990,andANSI

B71.4-2004.

Training

•ReadtheOperator’sManualandothertraining

materialcarefully.Befamiliarwiththecontrols,

safetysigns,andtheproperuseoftheequipment.

•Iftheoperatorormechaniccannotreadthe

languageoftheOperator’sManualitistheowner’s

responsibilitytoexplainthismaterialtothem.

•Neverallowchildrenorpeopleunfamiliarwiththese

instructionstouseorservicethemower.Local

regulationsmayrestricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpets

arenearby.

•Keepinmindthattheoperatororuserisresponsible

foraccidentsorhazardsoccurringtootherpeopleor

theirproperty.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,

otherpeople,orproperty.

•Alloperatorsormechanicsmustbetrained.Itisthe

owner’sresponsibilityfortrainingusers.

Preparation

•Whilemowing,alwayswearsubstantialfootwear,

longtrousers,hardhat,safetyglasses,andhearing

protection.Longhair,looseclothing,orjewelrymay

gettangledinmovingparts.Donotoperatethe

equipmentwhenbarefootorwearingopensandals.

•Thoroughlyinspecttheareawheretheequipment

istobeusedandremoveallobjectswhichmaybe

thrownbythemachine.

•Warning—Fuelishighlyammable.Takethe

followingprecautions:

–Storefuelincontainersspecicallydesignedfor

thispurpose.

–Refueloutdoorsonlyanddonotsmokewhile

refuelling.

–Addfuelbeforestartingtheengine.Never

removethecapofthefueltankoraddfuelwhile

theengineisrunningorwhentheengineishot.

–Iffuelisspilled,donotattempttostartthe

enginebutmovethemachineawayfromthe

areaofspillageandavoidcreatinganysourceof

ignitionuntilfuelvaporshavedissipated.

–Replaceallfueltanksandcontainercapssecurely.

•Replacefaultysilencers.

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbythemanufacturer.

•Checkthatoperator’spresencecontrols,safety

switchesandshieldsareattachedandfunctioning

properly.Donotoperateunlesstheyarefunctioning

properly.

Operation

•Donotoperatetheengineinaconnedspacewhere

dangerouscarbonmonoxidefumescancollect.

•Mowonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengageall

bladeattachmentclutches,shiftintoneutral,and

engagetheparkingbrake.

•Stayalertforholesintheterrainandotherhidden

hazards.

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesrotatingbeforecrossingsurfaces

otherthangrass.

•Whenusinganyattachments,neverdirectdischarge

ofmaterialtowardbystandersnorallowanyonenear

themachinewhileinoperation.

•Neveroperatethemachinewithdamagedguards,

shields,orwithoutsafetyprotectivedevicesinplace.

Besureallinterlocksareattached,adjustedproperly,

andfunctioningproperly.

•Donotchangetheenginegovernorsettingsor

overspeedtheengine.Operatingtheengineat

excessivespeedmayincreasethehazardofpersonal

injury.

•Beforeleavingtheoperator’sposition:

–stoponlevelground;

–disengagethecuttingunitandtractiondrive;

–settheparkingbrake;

–stoptheengine.

•Disengagedrivetoattachmentswhentransporting

ornotinuse.

•Stoptheengineanddisengagedrivetoattachment:

–beforerefuelling;

–beforeremovingthegrasscatcher;

–beforemakingheightadjustmentunless

adjustmentcanbemadefromtheoperator’s

position.

–beforeclearingblockages;

–beforechecking,cleaningorworkingonthe

mower;

–afterstrikingaforeignobjectorifanabnormal

vibrationoccurs.Inspectthemowerfordamage

andmakerepairsbeforerestartingandoperating

theequipment.

•Reducethethrottlesettingbeforestoppingengine

and,iftheengineisprovidedwithafuelshut-off

valve,turnthevalveoffattheconclusionofmowing.

•Keephandsandfeetawayfromthecuttingunit.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalks.Stopreelsifnot

mowing.

•Donotoperatethemowerundertheinuenceof

alcoholordrugs

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

MaintenanceandStorage

•Keepallnuts,boltsandscrewstighttobesurethe

equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetank

insideabuildingwherefumesmayreachanopen

ameorspark.

•Allowtheenginetocoolbeforestoringinany

enclosure.

•Toreducetherehazard,keeptheengine,silencer,

batterycompartmentandfuelstorageareafreeof

grass,leaves,orexcessivegrease.

•Checkthegrasscatcherfrequentlyforwearor

deterioration.

•Keepallpartsingoodworkingconditionandall

hardwareandhydraulicttingstightened.Replaceall

wornordamagedpartsanddecals.

•Ifthefueltankhastobedrained,dothisoutdoors.

•Becarefulduringadjustmentofthemachineto

prevententrapmentofthengersbetweenmoving

bladesandxedpartsofthemachine.

•Disengagedrives,disengagethecuttingunit,set

parkingbrake,stopengineanddisconnectsparkplug

wire.Waitforallmovementtostopbeforeadjusting,

cleaningorrepairing.

•Cleangrassanddebrisfromcuttingunit,drives,

mufers,andenginetohelppreventres.Cleanup

oilorfuelspillage.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Removethesparkplugwirebeforemakingany

repairs.

•Usecarewhencheckingthereel.Wearglovesand

usecautionwhenservicingthem.

•Keephandsandfeetawayfrommovingparts.If

possible,donotmakeadjustmentswiththeengine

running.

ToroMowerSafety

Thefollowinglistcontainssafetyinformationspecic

toToroproductsorothersafetyinformationthatyou

mustknowthatisnotincludedintheCEN,ISO,or

ANSIstandard.

Thisproductiscapableofamputatinghandsand

feetandthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriousinjuryordeath.

Useofthisproductforpurposesotherthanitsintended

usecouldprovedangeroustouserandbystanders.

•Knowhowtostoptheenginequickly.

•Donotoperatethemachinewhilewearingtennis

shoesorsneakers.

•Wearingsafetyshoesandlongpantsisadvisableand

requiredbysomelocalordinancesandinsurance

regulations.

•Handlegasolinecarefully.Wipeupanyspills.

•Checkthesafetyinterlockswitchesdailyforproper

operation.Ifaswitchshouldfail,replacetheswitch

beforeoperatingthemachine.

•Usingthemachinedemandsattention.Toprevent

lossofcontrol:

–Donotdriveclosetosandtraps,ditches,creeks,

orotherhazards.

–Reducespeedwhenmakingsharpturns.Avoid

suddenstopsandstarts.

–Whennearorcrossingroads,alwaysyieldthe

right-of-way.

–Applytheservicebrakeswhengoingdownhillto

keepforwardspeedslowandtomaintaincontrol

ofthemachine.

•Thegrassbasketmustbeinplaceduringthemowing

operationformaximumsafety.Shuttheengineoff

beforeemptyingthebasket.

•Donottouchtheengine,mufer,orexhaustpipe

whiletheengineisrunningorsoonafterithas

stoppedbecausetheseareascouldbehotenough

tocauseburns.

•Whenapersonorpetappearsunexpectedlyinor

nearthemowingarea,stopmowing.Careless

operation,combinedwithterrainangles,ricochets,

orimproperlypositionedguardscanleadtothrown

objectinjuries.Donotresumemowinguntilthe

areaiscleared.

MaintenanceandStorage

•Checkallfuellinesfortightnessandwearona

regularbasis.Tightenorrepairthemasneeded.

•Iftheenginemustberunningtoperforma

maintenanceadjustment,keephands,feet,clothing,

andanypartsofthebodyawayfromthecuttingunit,

attachments,andanymovingparts.Keepeveryone

away.

•Toensuresafetyandaccuracy,haveanAuthorized

ToroDistributorcheckthemaximumenginespeed

withatachometer.Maximumgovernedenginespeed

shouldbe3600±100RPM.

•Ifmajorrepairsareeverneededorifassistanceis

desired,contactanAuthorizedToroDistributor.

•UseonlyToro-approvedattachmentsand

replacementparts.Thewarrantymaybevoidedif

usedwithunapprovedattachments.

SoundPressure

Thisunithasamaximumsoundpressurelevelatthe

operator’searof84dBA,basedonmeasurementsof

identicalmachinesperEN836andISO11201.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof95dBA,

basedonmeasurementsofidenticalmachinesperISO

11094.

Vibration(Model04052)

Thisunitdoesnotexceedahand/armvibrationlevelof

7.00m/s2,basedonmeasurementsofidenticalmachines

perEN1033andEN836.

Vibration(Model04060)

Thisunitdoesnotexceedahand/armvibrationlevelof

4.50m/s2,basedonmeasurementsofidenticalmachines

perEN1033andEN836.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

93-7348

1.Warning—readtheOperator’sManual.

2.Firehazard—nore,openames,orsmoking;whenadding

fueltothetank,leavespacebetweenthefuelandthetopof

thetank.

3.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine.

4.Cuttinghazardofhandorfoot—stayawayfrommoving

parts

115-1613

1.Warning—readthe

Operator’sManual.

3.Thrownobject

hazard—keepbystanders

asafedistancefromthe

machine.

2.Warning—remove

thesparkplugwire

beforeperformingany

maintenanceonthe

machine.

4.Cutting,dismemberment

hazardofhandor

foot—stayawayfrom

movingparts.

93-9356

1.Entanglementhazard—stayawayfrommovingparts.

115–1615

1.Hotsurface/burnhazard—keepasafedistancefromthe

hotsurface.

93-7346

1.Reeldrive3.Disengage

2.Engage

93-6085

1.Fast3.Slow

2.Continuousvariable

setting

112-9408

1.Engine—stop2.Engine—run

93-9886

1.Useunleadedgasoline.

93-8064

1.Warning—readtheinstructionsbeforeservicingor

performingmaintenance.

2.Cuttinghazardofhandorfoot—stoptheengineandwait

formovingpartstostop.

115-1614

1.Warning—readtheOperator’sManual.3.Thrownobjecthazard—keepbystandersasafedistancefrom

themachine.

2.Warning—donotoperatethemachineunlessyouaretrained.4.Warning—stayawayfrommovingparts;keepallguardsin

place.

115-1720

1.Forward3.Neutral

2.Drivewheel

104-2618

1.Disengage-leverposition3.Engage-leverposition

2.Parkingbrake

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

Handle1

1Cabletie2Installthehandle.

Kickstandassembly1

2Spring1Installthekickstand(model04035only).

Wheelshaft,right1

Wheelshaft,left1

3Transportwheels(obtainseparately)2

Installthetransportwheels.

4Nopartsrequired–Adjustthecuttingunit.

5Grassbasket1Installthegrassbasket.

MediaandAdditionalParts

DescriptionQty.Use

Operator’sManual1

EngineOperator’sManual1

PartsCatalog1

OperatorTrainingMaterial1

CerticateofCompliance1

Readorviewbeforeoperatingthemachine

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

InstallingandAdjustingthe

Handle

Partsneededforthisprocedure:

1Handle

2Cabletie

InstallingtheHandle

1.Removethebolt,washer,andlockwasherfromthe

mountingpinoneachsideofthemower(Figure2).

Figure2

1.Mountingpins3.Boltandlocknut

2.Handlearms4.Hairpincotterandringpin

2.Removetheboltsandlocknutssecuringthebottom

ofthehandlearmstoeachsideofthemower

(Figure2).

3.Removethehairpincottersandringpinssecuring

thehandlearmstotherearoftheframe(Figure2).

4.Insertthehandleendsthrutheholesinthehandle

armsandaligntheholeswiththemountingpins

(Figure2).

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