Toro 04130 Greensmaster 500 Bedienungsanleitung

OPERATOR’S

MANUAL

FORM NO. 3319-870 GB Rev A

MODEL NO. 04130—80001 & UP

GREENSMASTER®500

©The Toro Company—1998

To assure maximum safety, optimum performance,

and to gain knowledge of the product, it is essential

that you or any other operator of the mower read and

understand the contents of this manual before the

engine is ever started. Pay particular attention to the

SAFETY INSTRUCTIONS highlighted by this sym-

bol:

The safety alert symbol means CAUTION, WARN-

ING or DANGER—personal safety instruction.

Failure to comply with the instruction may result in

personal injury.

FOREWORD

The GREENSMASTER 500 was developed to satis-

fy the demand for a maneuverable, intermediate size,

turf maintenance rotary mower. The machine has

advanced concepts in engineering, design and safety;

and if maintained properly, it will give excellent ser-

vice.

Since the GREENSMASTER 500 is a high quality

product, Toro is concerned about the future use of

the machine and the safety of the user. Read this

manual to familiarize yourself with the proper set up,

operation, and maintenance instructions.

Certain information in this manual is emphasized.

DANGER, WARNING and CAUTION identify per-

sonal safety related information. IMPORTANT iden-

tifies mechanical information demanding special

attention. Be sure to read the directive because it

deals with the possibility of damaging a part or parts

of the machine. NOTE identifies general information

worthy of special attention.

If help concerning set up, operation, maintenance or

safety is ever needed, contact a local Authorized

Toro Distributor. In addition to genuine Toro replace-

ment parts, the distributor also has optional equip-

ment form the complete line of Toro turf care equip-

ment. Keep your Toro all Toro – buy genuine Toro

replacement parts and accessories.

Whenever you have questions or need service, con-

tact your local authorized Toro Distributor. In addi-

tion to having a complete line of accessories and

professional turf care service technicians, the distrib-

utor has a complete line of genuine TORO replace-

ment parts to keep your machine operating properly.

Keep your TORO all TORO. Buy genuine TORO

parts and accessories.

TABLE OF CONTENTS

SAFETY INSTRUCTIONS 3

SPECIFICATIONS 8

BEFORE OPERATING 9

CONTROLS 14

OPERATING INSTRUCTIONS 15

MAINTENANCE 17

PRODUCT IDENTIFICATION 21

Safety

Before Operating

1. Read the instructions carefully. Be familiar

with the controls and the proper use of the

equipment.

2. Never allow children or people unfamiliar with

these instructions to use the machine. Keep

everyone, especially children and pets away

from the area of operation

3. Become familiar with the controls and know

how to stop the machine quickly

4. Keep all shields, safety devices and decals in

place. If a shield, safety device or decal is

defective or damaged, repair or replace it before

operating the machine.

5. Always wear substantial shoes. Do not operate

the machine while wearing sandals, tennis shoes

or sneakers. Do not wear loose fitting clothing

that could get caught in moving parts and cause

personal injury.

6. Wearing safety glasses, safety shoes, long pants

and a helmet is advisable and required by some

local safety and insurance regulations.

7. Be sure the work area is clear of objects that

might be picked up and thrown by the reel.

8. keep everyone, especially children and pets,

away from the areas of operation.

9. Since gasoline is highly flammable, handle it

carefully.

A. Use an approved gasoline container.

B. Do not remove the cap from the fuel tank

when the engine is hot or running.

C. Do not smoke while handling gasoline.

D. Fill the fuel tank outdoors and not over one

inch (25 mm) from the top of the tank, not

the filler neck. Do not overfill.

E. Wipe up any spilled gasoline.

While Operating

10. Do not run the engine in a confined area with-

out adequate ventilation. Exhaust fumes are

hazardous and could be deadly.

11. Always stand behind the handle when starting

and operating the machine.

12. Do not touch the engine, muffler or exhaust pip

while the engine is running or soon after it is

stopped because these areas could be hot

enough to cause burns.

13. If you leave the machine unattended, be sure to

stop the engine so the cutting reel is not spin-

ning.

Maintenance

14. Before servicing or making adjustments to the

machine, stop the engine and pull the wire from

the spark plug to prevent accidental starting.

15. To reduce potential fire hazard, keep the engine

area free of excessive grease, grass, leaves and

dirt.

16. If the engine must be running to perform a

maintenance adjustment, keep hands, feet,

clothing and any part of the body away from the

cutting unit and any moving parts. Keep every-

one away.

17. Do not overspeed the engine by changing the

governor settings. Maximum engine speed is

3000 rpm. To assure safety and accuracy, have

an authorized Toro distributor check engine

speed with a tachometer.

18. Shut off the engine before checking or adding

oil.

19. Check the performance of the clutch system

daily. Do not defeat this system, it is for your

own protection.

Safety

Sound &Vibration Levels

Sound Levels

This unit has an equivalent continuous A-weighted

sound pressure at the operator ear of: 82.5 dB(A),

based on measurements of identical machines per

91/386/EEC.

This unit has a sound power level of 94.5 LWA,

based on measurements of identical machines per

procedures outlined in Directive 84/538/EEC and

amendments

Vibration Levels

This unit has a vibration level of 10.05 m/s2at the

hands/arms, based on measurements of identical

machines per ISO 5349 procedures.

Symbol Glossary

Caustic liquids,

chemical burns to

fingers or hand

Poisonous

fumes or toxic

gases, asphyxiation

Electrical shock,

electrocution High pressure

fluid, injection

into body

High pressure

spray, erosion of

flesh

High pressure

spray, erosion of

flesh

Crushing of

fingers

or hand,

force

applied from

above

Crushing of

toes or foot, force

applied from above

Crushing of

whole body,

applied from

above

Crushing of

torso, force

applied from side

Crushing of fingers

or hand/, force

applied from side

Crushing of

whole body Crushing of

head, torso and

arms

Cutting of

fingers or hand Cutting of footCrushing of leg,

force applied

from side

Cutting or

entanglement of

foot, rotating auger

Severing of

foot, rotating

knives

Severing of

fingers or hand,

impeller blade

Wait until all

machine

components have

completely stopped

before touching them

Severing of

fingers or hand,

engine fan

Whole body entanglement,

implement input drive line Fingers or

hand entangle-

ment, chain drive

Runover/back-

over, (relevant

machine to appear

in dashed box)

Machine tipping,

riding mower Machine rollover,

ROPS (relevant

machine to appear

in dashed box)

Stored energy

hazard, kickback

or upward motion

Hot surfaces,

burns to fingers

or hands

Hand & arm

entanglement,

belt drive

Thrown or fly-

ing objects, whole

body exposure

Thrown or

flying objects,

face exposure

Explosion Fire or open

flame

Secure lifting

cylinder with locking

device before getting

in hazardous area

Stay a safe

distance from

the machine

Stay clear of

articulation area

while engine is

running

Do not open

or remove safety

shields while

engine is

running

Do not step on

loading platform if

PTO is connected to tractor

& engine is running

Do not step

Shut off engine

& remove key before

performing mainten-

ance or repair work

Riding on this

machine is allowed

only on a passen-

ger seat & only if the

driver’s view is not

hindered

Consult

technical manual

for proper service

procedures

Fasten seat belts Safety alert

triangle outline safety

alert symbol Read operator’s

manual

Safety

Fire, open light

& smoking

prohibited

Hydraulic

system Brake system Oil Coolant (water) Intake air Exhaust gas Pressure

Level

indicator Liquid level Filter Temperature Failure/

Malfunction Start switch/

mechanism On/start Off/stop

Plus/increase/

positive polarity

Engage Disengage Attachment

lower Attachment

raise Spacing distance Snow thrower,

collector auger Minus/decrease/

negative polarity

Horn Battery charging

condition

Hourmeter/elapsed

operating hours Fast Slow Continuous

variable, linear Volume empty Volume full

Machine travel

direction,

forward/rearward

Control lever

operating

direction, dual

direction

Control lever

operating

direction, multiple

direction

Clockwise

rotation Counter-clock-

wise rotation Grease

lubrication

point

Oil lubrication

point Lift point

Jack or

support point Draining/

emptying Engine lubricat-

ing oil Engine lubricating

oil pressure Engine lubricating

oil level Engine lubricating

oil filter Engine

lubricating oil

temperature

Engine coolant

Flush with water Engine Transmission

Hearing

protection must

be worn

Caution, toxic

risk

Eye protection

must be worn Head protection

must be worn First aid

Safety

Transmission

failure/malfunction Clutch Neutral High Low Forward Reverse Park

N H L F R P

First gear Second gear

Third gear (other #'s

may be used until

the maximum # of for-

ward gears is reached.)

Hydraulic oil Hydraulic oil

temperature

2 31

Hydraulic oil

pressure Hydraulic oil level Hydraulic oil filter

Hydraulic oil

failure/malfunction Parking brake Fuel Fuel level Fuel filter Fuel system

failure/malfunction

Diesel fuel Unleaded fuel

Headlights Lock Unlock Differential lock 4-Wheel drive Power Take-Off Power Take-Off,

rotational speed Reel cutting

element

Reel cutting

element, height

adjustment

Traction Above working

temperature range

Drilling Manual metal arc

welding Manual 0356 Water pump 0626 Keep dry

0430 weight Do not dispose

in the garbage CE logo

Engine failure/

malfunction Engine rotational

speed/frequency Choke Primer (start aid) Electrical preheat

(low temperature

start aid)

Transmission oil Transmission oil

pressure

n/min

Transmission oil

temperature

Engine: 3.7 horsepower (2.7 kw) engine with 2.64

quarts (2.5 l) capacity gas tank.

Handle: 7/8 in.(22 cm) diameter, 17-gauge welded

steel tubing with formed steel reinforcement panel.

Traction Unit: Cast aluminum housing.

Reel Unit: Cast aluminum and zinc side plates, alu-

minum extrusion back plate. Reel unit independent

of traction unit and catcher.

Front Rollers: 2 in. (51 mm) O.D. Steel tube with

ball bearings, moisture excluding oil seals and

replaceable wear sleeves.

Height Of Cut: 1/8 to 11/16 in. (3 to 17 mm).

(Optional micro-cut bedknife 6mm to 24)

Width Of Cut: 21 in. (0.53 m).

Clip: 0.197 in. (5.0 mm).

Ground Speed: 2.1 mph (3.4 Km/hr) at 1600 RPM

and 4.0 mph (6.4 Km/hr.) at 3100 RPM.

Traction Drive: "A” section "V" belt on 2.0 pitch

diameter and 3.70 pitch diameter. to countershaft (1.

85:1) 18T and 48T gear 2.67:1 and 20T and 56T

gear (2. 8:1). All gears 16 pitch, 20° involute full

depth, 1/2 in. (13 mm) wide. Gears running in oil.

Reduction, Engine to Traction Drum: 13.86:1.

Traction Drum: 6 in. (15.2 cm) diameter solid rub-

ber on 16 gauge (1.5 mm) steel rims. Two sections

running on ball bearings.

Traction Drive Clutch: Friction Disk type—Hand

operated latch and bail at handle.

Differential: Enclosed spur gears.

Reel Drive: “A” section V-belt on 2.0 RD. and 3.70

RD. to countershaft (1. 85:1) 3/8 in. pitch x 3/16 in.

wide chain on 20T and 14T sprockets from counter-

shaft. Reduction Engine to Reel—1.30:1.

Reel Clutch: Engaging jaw type—hand operated at

the transaxle.

Reel: 3-1/2 in. (89 mm) diameter 9-blade, welded

tubular construction. Reel blades, high carbon heat

treated steel. Reel bearings, taper roller with adjust-

ment.

Bedknife and Bar: Single-edge high carbon steel

knife, extra hard for long life, screwed to extruded

aluminum one-piece bed bar and back plate.

Dimensions:

Width: 27 in. (0.69 m)

Height: 44-3/4 in. (1.1 m) with handle

Length: 60 in. (1.5 m) including handle and catcher

Weight: 69 kilograms with catcher and cutting unit.

Optional Equipment:

Cutting Unit Model 04216

Brush Kit Part No. 2-2949

Skid Kit, Part No. 4-7299

Sectional Roller Kit Part No. 4-7319

Urethane Comb Kit Part No. 8-2560

Full Roller Kit Part No. 4-7309

Micro-cut Bedknife Part No. 95-3147

Specifications

CHECK ENGINE OIL BEFORE

EACH USE OR EVERY 5 OPER-

ATING HOURS

Refer to the Engine Operator's Manual for oil

requirements.

1. Position the mower on a level surface.

2. Clean around the oil gauge (Fig. 1) then remove

it by turning it counterclockwise.

Figure 1

1. Oil level gauge

3. Wipe it clean and re-insert it, but do not screw

it into the port. Then remove it and check the

oil check level. Add only enough oil to raise

the level to the filler opening.

FILLTHE FUELTANK

1. Clean around fuel tank cap and remove cap

from tank (Fig. 2). Fill the fuel tank no higher

than to the bottom of the filter screen. DO NOT

OVER FILL.

Figure 2

1. Fuel tank cap

3. Install fuel tank cap and wipe up any spilled

gasoline.

CHECKTRANSAXLE OIL LEVEL

Check the transaxle oil level before initial startup

and after every 50 hours of operation.

1. Place mower on level surface and remove the

plug at the rear of the gear case. Oil should be

to the bottom of the hole (Fig. 3).

2. If the level is too low, remove the plug in the

top cover (Fig. 4) and add SAE 90 gear oil.

3. To drain the transaxle, remove both plugs and

tip the unit rearward

Before Operating

Because fuel is flammable, caution must be used

when storing or handling it. Do not fill the fuel

tank while the engine is running, hot or when the

machine is in an enclosed area. Vapors may

build up and be ignited by a spark or flame

source many feet away. DO NOT SMOKE

while filling the fuel tank to prevent the possibil-

ity of an explosion. Always fill the fuel tank

outside and wipe up any spilled fuel before start-

ing the engine. Use a funnel or spout to prevent

spilling, and fill the tank no higher than 2.5 cm

(one inch) below top of the tank, (bottom of the

filler neck). DO NOT OVER FILL.

Store fuel in a clean safety approved container

and keep the cap on the container. Keep fuel in

a cool, well-ventilated place; never in an

enclosed area such as a hot storage shed. To

assure volatility, do not buy more than a 30-day

supply of gasoline, or a 6-month supply of diesel

fuel.

Since many children like the smell of gasoline,

keep it out of their reach because the fumes are

explosive and dangerous to inhale.

DANGER

Figure 3

1. Plug

Figure 4

1. Transaxle oil fill plug

ADJUSTING HEIGHT OF CUT

You can select rollers, skids or bedknives suitable for

all types of greens turf grasses. For example, pro-

gressively lower heights of cut with the same gauge

setting may be obtained by selecting,, in the follow-

ing order: the skid, full front roller, sectional roller

or the Wiehle roller. The micro-cut bedknife pro-

vides a height of cut to 1/16 (2 mm) inch, if desired.

1. Loosen the nut on the gauge bar and set the

adjusting screw to obtain the desired distance

between the bottom of the screw head and the

face of the bar (Fig. 5). Tighten the nut, making

sure adjustment is not altered.

2. Remove the cutting unit; refer to Removal and

Installation of the Cutting Unit.

3. Place the cutting unit upside down on a bench,

position the gauge bar on the end of the unit

with one end on the front support: skid, full

roller, sectional roller, etc., the other end on the

rear roller (Fig. 9).

Figure 5

1. Gauge bar

2. Height adjustment screw

3. Nut

Figure 6

1. Gauge bar against rollers

2. Screw head over cutting edge

3. Top nut

4. Adjustment nut

4. Loosen the top nut on the adjusting screws on

each side plate (Fig. 6) and turn the nut to raise

or lower the front roller or skid assembly.

Adjust to make contact with the outer end of the

gauge bar. When proper adjustment is obtained,

the screw head on the gauge bar will just pass

over the cutting edge of the bedknife. ASSURE

HEIGHT OF CUT IS EXACTLY IDENTICAL

AT BOTH ENDS OF THE BEDKNIFE.

5. Tighten the top nuts to secure roller adjustment

(Fig. 6). Turn the cutting unit over and place it

on a level surface (Fig. 7). Press down on each

end of the front and rear rollers (Fig. 7). Each

roller should contact a level surface completely

across the unit (Fig. 7). If the rollers do not

Before Operating

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