Toro 04202 Greensmaster Flex 21 Bedienungsanleitung

FormNo.3367-393RevA

11and14BladeCuttingUnits

Greensmaster®Flex18andFlex21Traction

Units

ModelNo.04202—SerialNo.311000001andUp

ModelNo.04206—SerialNo.311000001andUp

ModelNo.04207—SerialNo.311000001andUp

ModelNo.04208—SerialNo.311000001andUp

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

ThisproductcomplieswithallrelevantEuropean

directives,fordetailspleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

Introduction

Thisreel-bladelawnmowerismountedtoawalkbehind

machineandisintendedtobeusedbyprofessional,hired

operatorsincommercialapplications.Itisprimarily

designedforcuttinggrassonwell-maintainedlawnsin

parks,golfcourses,sportselds,andoncommercial

grounds.Itisnotdesignedforcuttingbrush,mowing

grassandothergrowthalongsidehighways,orfor

agriculturaluses.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure2),whichsignalsahazardthatmaycauseserious

injuryordeathifyoudonotfollowtherecommended

precautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Introduction.................................................................2

Safety...........................................................................3

SafetyandInstructionalDecals.............................3

Operation.....................................................................4

AdjustingtheRearRoller......................................4

AdjustingtheBedknifetotheReel........................4

AdjustingtheHeightofCut..................................5

AdjustingtheCut-OffBar....................................6

SettingtheMachinetoMatchTurf

Conditions.......................................................7

Maintenance.................................................................9

SeparatingtheCuttingUnitfromtheTraction

Unit..................................................................9

ServicingtheBedbar...........................................10

BacklappingtheReel..........................................10

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Safety

Hazardcontrolandaccidentpreventionare

dependentupontheawareness,concern,and

propertrainingofthepersonnelinvolvedinthe

operation,transport,maintenance,andstorageof

themachine.Improperuseormaintenanceofthe

machinecanresultininjuryordeath.Toreduce

thepotentialforinjuryordeath,complywiththe

followingsafetyinstructions.

•Read,understand,andfollowallinstructionsinthe

tractionunitandcuttingunitoperatorsmanual’s

beforeoperatingthecuttingunit.

•Neverallowchildrentooperatethetractionunitor

cuttingunits.Donotallowadultstooperatetraction

unitorcuttingunitswithoutproperinstruction.

Onlytrainedoperatorswhohavereadthismanual

shouldoperatethetractionunitorcuttingunits.

•Neveroperatethecuttingunitswhenunderthe

inuenceofdrugsoralcohol.

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,do

notoperatethemachine;seekshelter.

•Keepallshieldsandsafetydevicesinplace.Ifa

shield,safetydeviceordecalisillegibleordamaged,

repairorreplaceitbeforeoperationiscommenced.

Alsotightenanyloosenuts,bolts,andscrewsto

ensurecuttingunitisinsafeoperatingcondition.

•Alwayswearsubstantialshoes.Donotoperate

cuttingunitswhilewearingsandals,tennisshoes,

sneakersorshorts.Also,donotwearloosetting

clothingwhichcouldgetcaughtinmovingparts.

Alwayswearlongpantsandsubstantialshoes.

Wearingsafetyglasses,safetyshoesandahelmetis

advisableandrequiredbysomelocalordinancesand

insuranceregulations.

•Removealldebrisorotherobjectsthatmightbe

pickedupandthrownbythecuttingunitreelblades.

Keepallbystandersawayfromtheworkingarea.

•Ifthecuttingbladesstrikeasolidobjectortheunit

vibratesabnormally,stopandshuttheengineoff.

Checkcuttingunitfordamagedparts.Repairany

damagebeforerestartingandoperatingthecutting

unit.

•Besurecuttingunitsareinsafeoperatingcondition

bykeepingnuts,boltsandscrewstight.

•Performonlythosemaintenanceinstructions

describedinthismanual.Ifmajorrepairsare

everneededorassistanceisdesired,contactan

AuthorizedToroDistributor.

•Toensureoptimumperformanceandsafety,always

purchasegenuineTororeplacementpartsand

accessoriestokeeptheToroallTORO.Neveruse

"will-t"replacementpartsandaccessories

madebyothermanufacturers.Lookforthe

Torologotoassuregenuineness.Usingunapproved

replacementpartsandaccessoriescouldvoidthe

warrantyofTheToroCompany.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

93-8064

1.Warning—readtheinstructionsbeforeservicingor

performingmaintenance.

2.Cuttinghazardoffootorhand—stoptheengineandwait

formovingpartstostop.

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

AdjustingtheRearRoller

1.Adjusttherearrollerbracketstotheloworhigh

positiondependingondesiredheightofcutrange

(Figure3andFigure4).

•Positionthespacerabovethesideplate

mountingange(factorysetting)whenheight

ofcutsettingsrangefrom1/16to1/4inch(1.5

to6.3mm)(Figure3).

Figure3

1.Spacer3.Rollerbracket

2.Sideplatemountingange

•Positionthespacerbelowthesideplate

mountingangewhenheightofcutsettings

rangefrom1/8"to1"(Figure4).

Figure4

1.Sideplatemountingange3.Rollerbracket

2.Spacer

2.Toadjustrearrollerproceedasfollows:

•Raiserearofcuttingunitandplaceablock

underbedknife.

•Remove(2)nutssecuringeachrollerbracket

andspacertoeachsideplatemountingange.

•Lowerrollerandscrewsfromsideplate

mountingangesandspacers.

•Placespacersontoscrewsonrollerbrackets.

•Re-securerollerbracketandspacersto

undersideofsideplatemountingangeswith

nutspreviouslyremoved.

3.Verifythatthebedknifetoreelcontactiscorrect.

Tipmowertoexposefrontandrearrollersand

bedknife.

Note:Thepositionoftherearrollertothe

reeliscontrolledbythemachiningtolerances

oftheassembledcomponentsandparallelingis

notrequired.Alimitedamountofadjustmentis

possiblebysettingthecuttingunitonasurface

plateandlooseningthesideplatemountingbolts

(Figure5).Adjustandre-tightenbolts.

Figure5

1.Sideplatemountingbolts

Important:Wheneverthecuttingunithasto

betippedtoexposebedknife/reel,propuprear

ofcuttingunittomakesurenutsonbackend

ofbedbaradjustingscrewsarenotrestingon

worksurface.

AdjustingtheBedknifetothe

Reel

Bedknifetoreeladjustmentisaccomplishedby

looseningortighteningbedbaradjustingscrews,located

ontopofmower.

1.Positionmachineonaat,levelworksurface.

2.Makesurereelcontactisremovedbyturningbedbar

adjustingscrewscounterclockwise(Figure6).

Figure6

1.Bedbaradjustingscrew

3.Tiltmoweronbacktoexposebedknifeandreel.

Note:Whentiltingthecuttingunitback,make

surethecenterofthecuttingunitisblockedupso

thebedbaradjusterscrewsarenotsupportingthe

cuttingunit.Restingthecuttingunitonthebedbar

adjustingscrewswillgiveafalsereel-to-bedknife

contactwhenthecuttingunitisloweredbackto

level.

4.Atoneendofreel,insertalongstripofnewspaper

betweenreelandbedknife(Figure7).Whileslowly

rotatingreelforward,turnbedbaradjustingscrew

clockwise(onsameendofreel)(Figure6),one

clickatatime,untilpaperispinchedlightly,when

insertedfromthefront,paralleltothebedknife.A

slightdragwillbenotedasthepaperispulled.

Figure7

Note:Eachtimeadjustingscrewisrotatedone

clickclockwise,thebedknifemoves.0007inch

(.017mm)closertoreel.Donotovertightenthe

adjustingscrews.

5.Checkforlightcontactatotherendofreelusing

paperandadjustasrequired.

6.Afteradjustmentisaccomplished,checktosee

ifreelcanpinchpaperwheninsertedfromthe

frontandcutpaperwheninsertedatarightangle

tothebedknife(Figure7).Itshouldbepossible

tocutpaperwithminimumcontactbetweenthe

bedknifeandthereelblades.Shouldexcessivereel

dragbeevidentitwillbeeithernecessarytobacklap

orregrindthecuttingunittoachievethesharp

edgesneededforprecisioncutting(seeTororeel

sharpeningmanual).

AdjustingtheHeightofCut

Forheightsofcutgreaterthan.500inch(12.7mm),the

highheightofcutkitmustbeinstalled.

1.Loosenlocknutssecuringheight-of-cutarmsto

cuttingunitsideplates(Figure8).

Figure8

1.Rearrollerbracket3.Locknut

2.Height-of-cutarm4.Adjustingscrew

2.Loosennutongaugebar(Figure9)andset

adjustingscrewtodesiredheight-of-cut.Distance

betweenbottomofscrewheadandfaceofbaris

height-of-cut.

Figure9

1.Gaugebar3.Nut

2.Heightadjustingscrew

3.Hookscrewheadoncuttingedgeofbedknifeand

restrearendofbaronrearroller(Figure10).

4.Rotateadjustingscrewuntilrollercontactsfrontof

gaugebar.Adjustbothendsofrolleruntilentire

rollerisparalleltothebedknife.

Important:Whensetproperly,therearand

frontrollerswillcontactthegaugebarandthe

screwwillbesnugagainstthebedknife.This

ensuresthattheheight-of-cutisidenticalat

bothendsofthebedknife.

Figure10

1.Gaugebar

5.Tightennutstosecureadjustment.Donot

overtightennut.Tightenenoughtoremoveplay

fromwasher.

Note:Usethefollowingcharttodeterminewhich

bedknifeisbestsuitedforthedesiredheightofcut.

AdjustingtheCut-OffBar

Adjustcut-offbartoassureclippingsarecleanly

dischargedfromthereelarea:

1.Loosenscrewssecuringtopbar(Figure11)to

cuttingunit.

Figure11

1.Cut-offbar

2.Insert.060inch(1.5mm)feelergaugebetweentop

ofreelandbarandtightenscrews.Ensurebarand

reelareequaldistanceapartacrosscompletereel.

Note:Thebarisadjustabletocompensatefor

changesinturfconditions.Thebarshouldbe

adjustedclosertoreelwhenturfisextremelydry.

Bycontrast,adjustbarfurtherawayfromreelwhen

turfconditionsarewet.Thebarshouldbeparallel

toreeltoensureoptimumperformanceandshould

beadjustedwheneverreelissharpenedonareel

grinder.

SettingtheMachinetoMatchTurfConditions

Usethefollowingtabletosetthemachinetomatchturfconditions.

FlexGreensmowerCuttingUnitSet-upMatrix

Bedbars:StandardandOptional

PartNumberDescriptionMowerAggressivenessComments

106-2468-01StandardFlex21LessStandard

99-3794-03AggressiveFlex21More

110-2282-01StandardFlex18LessStandard

110-2281-03AggressiveFlex18More

Bedknives:StandardandOptional

PartNumberDescriptionMowerHeightofCutRangeComments

93-4262MicrocutFlex210.062-0.125inches

(1.57-3.1mm)

Standard(11Blade)

115–1880EdgeMaxMicrocutFlex210.062-0.125inches

(1.57-3.1mm)

Standard(14Blade)

93-4263T ournamentFlex210.125-0.250inches

(3.1-6mm)

115–1881EdgeMaxTournamentFlex210.125-0.250inches

(3.1-6mm)

LongerWearing

93-4264LowCutFlex210.250inches(6mm)andup

108-4303ExtendedMicrocutFlex210.062-0.125inches

(1.57-3.1mm)

LessAggressive

98-7261MicrocutFlex180.062-0.125inches

(1.57-3.1mm)

Standard(11Blade)

117–1530‘EdgeMaxMicrocutFlex180.062-0.125inches

(1.57-3.1mm)

Standard(14Blade)

98-7260T ournamentFlex180.125-0.250inches

(3.1-6mm)

117–1532‘EdgeMaxTournamentFlex180.125-0.250inches

(3.1-6mm)

LongerWearing

110-2300ExtendedMicrocutFlex180.062-0.125inches

(1.57-3.1mm)

LessAggressive

110-2301LowCutFlex180.250inches(6mm)andup

Rollers:StandardandOptional

PartNumberDescriptionMowerDiameter/MaterialComments

107-9037NarrowWiehleFlex212.5inches(63.5mm)

Aluminum

StandardFront

107-9038WideWiehleFlex212.5inches(63.5mm)

Aluminum

MorePenetration

107-9039FullRollerFlex212.5inches(63.5mm)SteelLeastPenetration

107-9036RearRollerFlex212.0inches(50.8mm)

Aluminum

StandardRear

106-6945RearRollerFlex212.0inches(50.8mm)SteelSteelRear

93–9045AntiScalpWiehleFlex212.5inches(63.5mm)

Aluminum1–7/8inches

(47.4mm)longer

Moreedgesupport

110-2304NarrowWiehleFlex182.5inches(63.5mm)

Aluminum

StandardFront

110-2305WideWiehleFlex182.5inches(63.5mm)

Aluminum

MorePenetration

110-2306FullRollerFlex182.5(63.5mm)inchesSteelLeastPenetration

110-2303RearRollerFlex182.0inches(50.8mm)

Aluminum

StandardRear

UsethefollowingtableandFigure12tosettherateofclip.

Clip(RefertoFigure12forpulleylocations.)

Drivepulleynumber

ofteeth

Drivenpulleynumber

ofteeth

14BladeClipinch(mm)11BladeClipinch(mm)8BladeClipinch(mm)

27(standard)22(standard)0.112(2.9)0.143(3.6)0.197(5.0)

22220.138(3.5)0.176(4.5)0.241(6.1)

22270.172(4.4)0.219(5.6)0.301(7.7)

Thereelisshippedwithone27toothandone22toothpulley.Togeta.16inch(4mm)clip,youmustpurchase

a22toothpulley.Theclipcanonlybechangedonthereeldrive(Figure12).Donotchangethedriveratio

onthegearboxpulleys.

Figure12

1.Reeldrivebelt3.Drivenpulley

2.Drivepulley

Maintenance

SeparatingtheCuttingUnit

fromtheTractionUnit

1.Placethemoweronitsdrumsonalevelsurface.

2.Lowerkickstand.Inserta1/4inch(6mm)diameter

pinorequivalentintoframeholeabovekickstand

mountingbolt(Figure13).

Figure13

1.1/4"Pin3.Kickstand

2.Handle

3.Removegrassbasket.

4.Remove(2)boltssecuringcuttingunitpivotarmsto

tractionunitframetube(Figure14).

Figure14

1.Cuttingunitpivotarms3.Bolts

2.Tractionunitframetube

5.Rotatepivotarmsforward(Figure14)andrest

tractionunitonrestrainedkickstand.

6.Pullcuttingunitforwardabout2inch(51mm)

andthentotherighttodisengagethetransmission

coupling(Figure15).

Figure15

1.Transmissioncoupling

7.Reverseproceduretoinstallcuttingunit.

Note:Whentighteningthepivotarmmounting

fasteners,useanadjustableendwrenchtoholdthe

pivotarmparalleltothesideplate(Figure16).

Figure16

ServicingtheBedbar

RemovingtheBedbar

1.Turnthebedbaradjusterscrew,counterclockwise,to

backthebedknifeawayfromreel(Figure17).

Figure17

1.Bedbaradjustingscrew4.Jamnut

2.Springtensionnut5.Bedbarbolt

3.Bedbar

2.Backoutthespringtensionnut,untilthewasheris

nolongertensionedagainstthebedbar(Figure18).

3.Oneachsideofthemachine,loosenthejamnut

securingthebedbarbolt(Figure18).

Figure18

1.Bedbarbolt2.Nut

4.Removeeachbedbarboltallowingbedbartobe

pulleddownwardandremovedfrommachine.

Accountfor2nylonand2stampedsteelwasherson

eachendofbedbar(Figure19).

Figure19

1.Bedbarbolt3.Nut

2.Steelwasher4.Nylonwasher

AssemblingtheBedbar

1.Installbedbar,positioningmountingearsbetween

washerandbedbaradjuster.

2.Securebedbartoeachsideplatewithbedbarbolts

(jamnutsonbolts)and8washers.Anylonwasher

istobepositionedoneachsideofsideplateboss.

Placeasteelwasheroutsideeachofthenylon

washers.Torqueboltsto240-320in.-lb(27-36N-m).

3.Tightenthejamnutuntiltheendplayisremoved

fromtheoutsidethrustwashers.Donotovertighten.

Note:Itisacceptablethattheinsidethrustwashers

onthecuttingunitmayremainloose.

4.Tightenspringtensionnutuntilspringiscollapsed,

thenbackoff1/2turn.

5.Adjustbedbar;refertoAdjustingtheBedknifeto

theReel.

BacklappingtheReel

1.Removeplugfromthereeldrivecoverontheleft

sideofreelassembly(Figure20)

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