Toro 22196 Bedienungsanleitung

FormNo.3367-241RevB

21inHeavy-DutyRecycler®/Rear

BaggerLawnMower

ModelNo.22196—SerialNo.311000001andUp

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Important:Thisengineisnotequippedwitha

sparkarrestermufer.ItisaviolationofCalifornia

PublicResourceCodeSection4442touseoroperate

theengineonanyforest-covered,brush-covered,or

grass-coveredland.Otherstatesorfederalareas

mayhavesimilarlaws.

ThissparkignitionsystemcomplieswithCanadian

ICES-002.

Theenclosed

Engine Owner's Man ual

issupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCalifornia

EmissionControlRegulationofemissionsystems,

maintenance,andwarranty.Replacementsmaybe

orderedthroughtheenginemanufacturer.

Introduction

Thisrotary-blade,walk-behindlawnmoweris

intendedtobeusedbyresidentialhomeowners

orprofessional,hiredoperators.Itisdesigned

primarilyforcuttinggrassonwell-maintainedlawns

onresidentialorcommercialproperties.Itisnot

designedforcuttingbrushorforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comfor

productandaccessoryinformation,helpndingadealer,

ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,

oradditionalinformation,contactanAuthorized

ServiceDealerorToroCustomerServiceandhave

themodelandserialnumbersofyourproductready.

Figure1identiesthelocationofthemodelandserial

numbersontheproduct.Writethenumbersinthe

spaceprovided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjury

ordeathifyoudonotfollowtherecommended

precautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Introduction.................................................................2

Safety...........................................................................4

GeneralLawnMowerSafety.................................4

Training................................................................4

Preparation..........................................................4

Operation.............................................................4

MaintenanceandStorage......................................5

SafetyandInstructionalDecals.............................6

Setup...........................................................................7

1InstallingtheHandle..........................................8

2InstallingtheStarterRope..................................8

3InstallingtheFuelTank......................................9

4InstallingtheDischargeTunnelPlug.................10

5FillingtheCrankcasewithOil...........................10

ProductOverview......................................................11

Operation...................................................................12

CheckingtheEngineOilLevel............................12

FillingtheFuelTankwithGasoline.....................12

StartingtheEngine.............................................13

StoppingtheEngine...........................................14

OperatingtheMowerBlade................................14

OperatingtheSelf-PropelDrive..........................14

UsingtheDischargeTunnelPlug........................14

CheckingtheBladeBrakeClutch........................15

AdjustingtheCuttingHeight..............................16

UsingtheGrassBag...........................................17

OperatingTips...................................................18

Maintenance...............................................................20

RecommendedMaintenanceSchedule(s)................20

Lubrication.............................................................21

LubricatingthePivotArms.................................21

LubricatingtheGearCase...................................21

EngineMaintenance...............................................21

ServicingtheAirCleaner....................................21

ChangingtheEngineOil....................................22

ServicingtheSparkPlug.....................................22

DriveSystemMaintenance.....................................23

AdjustingtheSelf-propelDrive...........................23

ServicingtheWheels..........................................24

ControlsSystemMaintenance.................................25

AdjustingtheBladeBrakeCable.........................25

BladeMaintenance.................................................25

MaintainingtheBlade.........................................25

Cleaning.................................................................27

CleaningundertheMowerHousing....................27

CleaningtheDischargeTunneland

Plug................................................................27

CleaningundertheBeltCover.............................28

CleaningtheBladeBrakeClutchShield...............28

Storage.......................................................................29

PreparingtheFuelSystem...................................29

PreparingtheEngine..........................................29

GeneralInformation..........................................29

RemovingtheMowerfromStorage.....................29

Troubleshooting.........................................................30

Safety

ThislawnmowermeetsorexceedstheCPSC

bladesafetyrequirementsforwalk-behindrotary

lawnmowersandtheB71.4specicationsofthe

AmericanNationalStandardsInstituteineffectat

thetimeofproduction.

Improperlyusingormaintainingthislawnmower

canresultininjury.Toreducethepotentialfor

injury,complywiththesesafetyinstructions.

Torodesignedandtestedthislawnmowerfortooffer

reasonablysafeservice;however,failuretocomply

withthefollowinginstructionsmayresultin

personalinjury.

WARNING

Engineexhaustcontainscarbonmonoxide,an

odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed

area.

Toensuremaximumsafety,bestperformance,and

togainknowledgeoftheproduct,itisessentialthat

youandanyotheroperatorofthelawnmowerread

andunderstandthecontentsofthismanualbefore

theengineiseverstarted.Payparticularattention

tothesafetyalertsymbol(Figure2)whichmeans

Caution,Warning,orDanger—“personalsafety

instruction.”Readandunderstandtheinstruction

becauseithastodowithsafety.Failuretocomply

withtheinstructionmayresultinpersonalinjury.

GeneralLawnMowerSafety

Thislawnmoweriscapableofamputatinghandsand

feetandofthrowingobjects.Failuretoobservethe

followingsafetyinstructionscouldresultinserious

injuryordeath.

ThefollowinginstructionsarefromtheANSI/OPEI

B71.4–2004standard.

Training

•ReadtheOperator’sManualandothertraining

material.Iftheoperator(s)ormechanic(s)cannot

readEnglishitistheowner’sresponsibilitytoexplain

thismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmayrestrict

theageoftheoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtothemselves,other

peopleorproperty.

Preparation

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbythemanufacturer.

•Wearappropriateclothing,includingsafetyglasses

andhearingprotection.Longhair,looseclothingor

jewelrymaygettangledinmovingparts.

•Inspecttheareawheretheequipmentistobeused

andremoveallobjectssuchasrocks,toysandwire

whichcanbethrownbythemachine.

•Useextracarewhenhandlinggasolineandother

fuels.Theyareammableandvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Neverremovegascaporaddfuelwhenengineis

running.Donotsmoke.

–Neverrefuelordrainthemachineindoors.

•Checkthatoperator’spresencecontrols,safety

switchesandshieldsareattachedandfunctioning

properly.Donotoperateunlesstheyarefunctioning

properly.

Operation

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfromholes

andhiddenhazards.

•Besurealldrivesareinneutralandparkingbrakeis

engagedbeforestartingengine.Onlystartengine

fromtheoperator’sposition.

•Besureofyourfootingwhileusingpedestrian

controlledequipment,especiallywhenbacking

up.Walk,don’trun.Neveroperateonwetgrass.

Reducedfootingcouldcauseslipping.

•Slowdownanduseextracareonhillsides.Besure

totravelsidetosideonhillsides.Usecautionwhile

operatingneardrop-offs.

•Slowdownandusecautionwhenmakingturnsand

whenchangingdirectionsonslopes.

•Neverraisedeckwiththebladesrunning.

•Neveroperatewiththedischargedeectorraised,

removedoraltered,unlessusingagrasscatcher.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Stoponlevelgroundandshutoffenginebefore

leavingtheoperator’spositionforanyreason

includingemptyingthecatchersoruncloggingthe

chute.

•Stopequipmentandinspectbladesafterstriking

objectsorifanabnormalvibrationoccurs.Make

necessaryrepairsbeforeresumingoperations.

•Keephandsandfeetawayfromthecuttingunits.

•Lookbehindanddownbeforebackinguptobesure

ofaclearpath.

•Beawareofthemowerdischargedirectionanddo

notpointitatanyone.

•Donotoperatethemowerundertheinuenceof

alcoholordrugs.

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

MaintenanceandStorage

•Waitforallmovementtostopbeforeadjusting,

cleaningorrepairing.

•Cleangrassanddebrisfromcuttingunit,mufer,

andenginetohelppreventres.Cleanupoilorfuel

spillage.

•Letenginecoolbeforestoringanddonotstorenear

ame.

•Donotstorefuelnearamesordrainindoors.

•Neverallowuntrainedpersonneltoservicemachine.

•Usecarewhencheckingblade.Wrapthebladeor

weargloves,andusecautionwhenservicing.Only

replaceblade.Neverstraightenorweldthem.

•Keephandsandfeetawayfrommovingparts.If

possible,donotmakeadjustmentswiththeengine

running.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

Manufacturer'sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

94-8072

68-7410

74-1970

1.Transmissionspeeds2.Neutral

98-4387

1.Warning—wearhearingprotection.

117–2718

Model74625only

107-4098

112-8736

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

Handle1

Bolt(5/16x1-1/4inches)2

Washer4

Thinnyloninsertlocknut(5/16inch)2

Bolt(5/16x1-1/2inches)2

Carriagebolt1

Locknut(5/16inch)2

Bagsupportrod1

Bagaligningplate1

Caplocknut3

Cabletie3

Installthehandle.

2Nopartsrequired–Installthestarterrope.

Self-tappingscrew2

Fueltank1

3Hoseclamp1

Installthefueltank.

4Dischargetunnelplug1Installthedischargetunnelplug.

5Nopartsrequired–Fillthecrankcasewithoil.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

InstallingtheHandle

Partsneededforthisprocedure:

1Handle

2Bolt(5/16x1-1/4inches)

4Washer

2Thinnyloninsertlocknut(5/16inch)

2Bolt(5/16x1-1/2inches)

1Carriagebolt

2Locknut(5/16inch)

1Bagsupportrod

1Bagaligningplate

3Caplocknut

3Cabletie

Procedure

1.Mountthehandletotheoutsideofthemower

housing(usingthebottomhole)withtwobolts

(5/16x1-1/4inches),washers,andthinlocknuts

(5/16inch)(Figure3).

Figure3

1.Bagsupportrod8.Thinnyloninsertlocknut

(2)

2.Carriagebolt9.Bottomholeinhousing

3.Bagaligningplate10.Washer(4)

4.Caplocknuts(3)11.Locknut(2)

5.Handle12.Bolt,(5/16x1-1/4inches)

(2)

6.Bolt,(5/16x1-1/2inches)

(2)

13.Cabletie(3)

7.Handlelatch(2)

2.Securethehandlelatchestothehandlewith2bolts

(5/16x1-1/2inches),washers,andlocknuts(5/16

inch)(Figure3).

Note:Youcanadjustthehandleheightfor

comfortableoperation.Standbehindthehandleto

determinetheheight.Toadjustthehandleheight,

positiontheboltsandthelocknutsthatsecurethe

handlelatchestothehandleintotheothermounting

holesinthelatches.

3.Insertthecarriageboltthroughthebagaligning

plateandthesecondfromthetopholeontheleft

sideofthehandle,andsecureitwithacaplocknut

(Figure3).

4.Slidethebagsupportrodthroughthethirdfromthe

topmountingholesinthehandle,andsecureeach

endwithacaplocknut(Figure3).

5.Usecabletiestosecurethecontrolcablestothe

handle(Figure3).

InstallingtheStarterRope

NoPartsRequired

Procedure

Pullthestarterropethroughtheropeguideonthe

handle(Figure4).

Figure4

1.Starterrope2.Ropeguide

Note:Tomaketheropeeasiertoinstall,squeezethe

bladecontrolbaronthehandle.

InstallingtheFuelTank

Partsneededforthisprocedure:

2Self-tappingscrew

1Fueltank

1Hoseclamp

Procedure

1.Slidetheplasticclips,onthefrontofthefueltank,

ontothefueltankmount(Figure5).

g018740

Figure5

1.Fueltankplasticclip(2)

2.Securethebottomofthefueltanktothefueltank

bracketbyinstallingtheself-tappingscrewsfrom

thebottom.Torquethescrewsto40to50in-lb

(4.5to5.6N-m).

3.Insertthehoseclampontothefuellinefromthe

fuellter(Figure6).

g01804

1234

Figure6

1.Fuellter3.Fuelline

2.Hoseclamp

4.Slidetheendofthefuellineontothefueltanktting

(Figure6).

5.Securethefuellinetothefueltankwiththehose

clamp(Figure6).

InstallingtheDischargeTunnel

Plug

Partsneededforthisprocedure:

1Dischargetunnelplug

Procedure

1.Openthedischargedoorbypullingthehandle

rearward(Figure7).Holdthedischargedoorhandle

topreventthespring-loadeddoorfromclosingwhile

youinserttheplug.

Figure7

1.Dischargedoorhandle2.Plug,rotatedclockwise

2.Sincetheplugisslightlywiderthanthedischarge

tunnelopening,rotatetheplugclockwiseslightly

whileinsertingit(Figure7).

Note:Ensurethatthearrowontheplugdecal

pointsupward.

3.Pushtheplugallthewayinuntilthespringclipon

thebottomoftheplugclicksintoplace,lockingthe

plugsecurelyintothedischargetunnel(Figure8).

Figure8

1.Springclip

4.Releasethedischargedoorhandletolockthetop

oftheplug.

FillingtheCrankcasewithOil

NoPartsRequired

Procedure

Theenginecrankcaseisshippedwithoutoil.The

enginecrankcasecanhold22ounces(0.65liters)ofoil.

Useonlyhigh-qualitySAE10W-30weightdetergentoil

thathastheAmericanPetroleumInstitute(API)service

classicationSH,SJ,orequivalent.

Beforeeachuse,ensurethattheoillevelisbetween

thelowerlimitandupperlimitmarksonthedipstick

(Figure9).

Figure9

1.Dipstick3.Lowerlimitmark

2.Upperlimitmark

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